Toro Dingo 320-D Compact Utility Loader User manual

Brand: Toro

Model: Dingo 320-D Compact Utility Loader

Type: User manual

FormNo.3358-183RevB

Dingo

320-DCompactUtility

Loader

ModelNo.22336—SerialNo.270000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperatingPractices.......................................3

SoundPressure.....................................................6

SoundPower........................................................6

Vibration..............................................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................11

1InstallingtheValveLever.................................11

2CheckingFluidLevels......................................11

3ActivatingtheBattery......................................11

ProductOverview......................................................14

Controls.............................................................14

Specications.....................................................17

Attachments/Accessories...................................17

StabilityData......................................................18

Operation...................................................................19

FillingtheFuelTank...........................................19

DrainingWaterfromtheFuelFilter.....................19

CheckingtheEngineOilLevel............................20

CheckingtheEngineCoolantLevel....................20

RemovingDebrisfromtheTraction

Unit................................................................21

CheckingtheHydraulicFluidLevel.....................21

TestingtheParkingBrake...................................21

CheckingtheTirePressure.................................22

StartingtheEngine.............................................22

DrivingtheTractionUnit...................................22

StoppingtheTractionUnit/Engine....................22

MovingaNon-functioningTraction

Unit................................................................23

UsingtheCylinderLocks....................................23

UsingAttachments.............................................24

SecuringtheTractionUnitforTransport.............25

AdjustingtheThighSupport...............................25

Maintenance...............................................................27

RecommendedMaintenanceSchedule(s)................27

PremaintenanceProcedures....................................28

OpeningtheAccessCovers................................28

Lubrication.............................................................29

GreasingtheTractionUnit.................................29

EngineMaintenance...............................................29

ServicingtheAirCleaner....................................29

ServicingtheEngineOil.....................................30

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

FuelSystemMaintenance.......................................31

ChangingtheFuelFilter.....................................31

BleedingtheFuelSystem....................................31

DrainingtheFuelTanks.....................................32

ElectricalSystemMaintenance................................33

ServicingtheBattery...........................................33

HydraulicSystemMaintenance...............................35

ReplacingtheHydraulicFilter.............................35

ChangingtheHydraulicFluid.............................35

CheckingtheHydraulicLines.............................35

Storage.......................................................................36

Troubleshooting.........................................................37

Schematics.................................................................40

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalert

symbol

,whichmeans:

Caution

W ar ning

,or

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglish,itistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,

safetyglasses,longpants,safetyshoes,andhearing

protection.Longhair,looseclothingorjewelrymay

gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toys,andwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator’spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystartthe

enginefromtheoperator’sposition.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage

theauxiliaryhydraulics,engageparkingbrake,shut

offtheenginebeforeleavingtheoperator’sposition

foranyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunit

ifanyoneentersthearea.

•Neverleavearunningtractionunitunattended.

Alwayslowertheloaderarms,stoptheengine,set

theparkingbrake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthe

tractionunitmaybecomeunstablewhichmayresult

inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotoverloadtheattachmentandalwayskeep

theloadlevelwhenraisingtheloaderarms.Logs,

boards,andotheritemscouldrolldowntheloader

arms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservice.

•Checkforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•Ensurethatyouoperatethetractionunitinareas

wheretherearenoobstaclesincloseproximitytothe

operator.Failuretomaintainadequatedistancefrom

trees,walls,andotherbarriersmayresultininjury

asthetractionunitbacksupduringoperationifthe

operatorisnotattentivetothesurroundings.Only

operatetheunitinareaswherethereissufcient

clearancefortheoperatortosafelymaneuverthe

product.

•Beforedigging,havetheareamarkedfor

undergroundutilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetraction

unitandattachmentsandkeephandsandfeetaway

fromtheseareas.

•Beforeoperatingthetractionunitwithan

attachment,ensurethattheattachmentisproperly

installed.

•Donotplaceyourfeetundertheplatform.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryor

death.Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesor

slopesexceedingtheanglesrecommendedinthe

StabilityDatasectioninSpecications,page17,and

thoseintheattachmentOperator’sManual.Seealso

theSlopeChart,page7.

•Operateupanddownslopeswiththeheavyend

ofthetractionunituphill.Weightdistribution

changes.Anemptybucketwillmaketherearof

thetractionunittheheavyend,andafullbucket

willmakethefrontofthetractionunittheheavy

end.Mostotherattachmentswillmakethefrontof

tractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthe

stabilityofthemachine.Wheneverpossible,keepthe

loaderarmsintheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmakethe

rearofthetractionunitheavy.RefertotheStability

DatasectioninSpecications,page17,todetermine

whethertheattachmentcanbesafelyremovedon

theslope.

•Removeobstaclessuchasrocks,treelimbs,etc.from

theworkarea.Watchforholes,ruts,orbumps,as

uneventerraincouldoverturnthetractionunit.Tall

grasscanhideobstacles.

•UseonlyToro-approvedattachments.Attachments

canchangethestabilityandtheoperating

characteristicsofthetractionunit.Warrantymaybe

voidedifusedwithunapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Do

notmakesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetraction

unitlosestraction,proceedslowly,straightdownthe

slope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthetractionunit

uphill.

•Donotoperateneardrop-offs,ditches,or

embankments.Thetractionunitcouldsuddenlyturn

overifawheelgoesovertheedgeofaclifforditch,

orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttothegroundand

chockingthewheels.

•Donottrytostabilizethetractionunitbyputting

yourfootontheground.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowerthe

attachment,settheparkingbrake,stoptheengine,

andremovethekey.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuel

spillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Ifanymaintenanceorrepairrequirestheloaderarms

tobeintheraisedposition,securethearmsinthe

raisedpositionwiththehydrauliccylinderlocks.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orother

debrisbuildup.Cleanupoilorfuelspillage.Allow

thetractionunittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhen

theengineisrunning.Allowtheenginetocool

beforerefueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainer

insidewherethereisanopename,suchasnear

awaterheaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pickupbed,oranysurfaceotherthanthe

ground.

–Keepcontainernozzleincontactwiththetank

duringlling.

•Stopandinspecttheequipmentifyoustrikean

object.Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressurehydraulic

uid.Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.Hydraulicuidescaping

underpressurecanpenetrateskinandcauseinjury

requiringsurgerywithinafewhoursbyaqualied

surgeonorgangrenemayresult.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof97dBA,basedonmeasurementsof

identicalmachinesperEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101

dBA,basedonmeasurementsofidenticalmachinesper

EN6395.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

0.5m/s

,basedonmeasurementsofidenticalmachines

perEN1033.

Thisunitdoesnotexceedawholebodyvibration

levelof0.1m/s

,basedonmeasurementsofidentical

machinesperEN1032.

SlopeChart

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

100-1701

1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

2.Warning—removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Cuttinghazardofhand—waitformovingpartstostop.

4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.

108-9733

1.Warning—readthe

Operator’sManual.

4.Armlift—up

7.Buckettilt—down10.Engine—run

2.Tippinghazard—donot

stepoffoperatorplatform

withloadraised,always

operatewiththeheavyend

ofthemachinepointed

uphill,carryloadslow,

maximumloadis515lbs

(234kg).

5.Wheeldrive—forward

8.Buckettilt—up11.Engine—stop

3.Armlift–down

6.Wheeldrive—reverse9.Engine—start

93-6680

93-6686

1.Hydraulicoil

2.ReadtheOperator’sManual.

100-1702

1.Warning—readtheOperator’sManual;maximumload

ratingof515lb.(234Kg).

100-1703

1.Speedselector

100-1704

1.ReadtheOperator’s

Manual.

3.Starttheengine.

2.Placetheauxiliary

hydraulicsinNeutral.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe

distancefromthefrontofthetractionunitwhentheloader

armsareraised.

100-8822

1.Warning—donotcarrypassengers.

98-8235

1.Fast

3.Slow

2.Tractiondrive

98-8219

1.Fast

3.Slow

2.Throttle

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

93-9084

1.Liftpoint

2.Tie-downpoint

106-5976

1.Enginecoolantunder

pressure

3.Warning—donottouch

thehotsurface.

2.Explosionhazard—read

theOperator’sManual.

4.Warning—readthe

Operator’sManual.

98-3555

1.Readtheinstructionsbeforeservicingorperforming

maintenanceonthebattery.

2.Containslead;donotdiscard.

3.Explosionhazard—weareyeprotection.

4.Causticliquid/chemicalburnhazard—toperformrstaid,

ushwithwater.

5.Firehazard—nore,openames,orsmoking.

6.Poisonhazard—keepchildrenasafedistancefromthe

battery.

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

Setup

InstallingtheValveLever

Partsneededforthisprocedure:

Speedselectorvalvelever

Procedure

1.Removeanddiscardthenutsecuringtheboltand

lockwashertothespeedselectorlever.

2.Securethelevertothespeedselectorvalveusingthe

boltandlockwasherasillustratedinFigure3.

Figure3

1.Speedselectorvalvelever2.Speedselectorvalve

CheckingFluidLevels

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checkthe

engineoil,hydraulicuid,andenginecoolantlevels.

RefertoOperationformoreinformation.

ActivatingtheBattery

NoPartsRequired

Procedure

Thetractionunitisshippedwithadrybattery.Youmust

purchasebulkelectrolytewith1.260specicgravity

fromalocalbatterysupplyoutlet.

Batteryterminalsormetaltoolscouldshort

againstmetalcomponents,causingsparks.

Sparkscancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do

notallowthebatteryterminalstotouchany

metalpartsofthetractionunit.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsofthe

tractionunit.

1.Parkthetractionunitonalevelsurface,raisethe

loaderarms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Removethefourboltssecuringthebatterycover

andremovethecover(Figure4).

Figure4

1.Batterycover5.Nut

2.Bolt6.Positivecable

3.Battery7.Negativecable

4.Bars

4.Removethenutsandbarssecuringthebattery

(Figure4).

5.Disconnectthenegative(black)cablefrom

thenegative(-)batterypost,ifitisn’talready

disconnected(Figure4).

Incorrectbatterycableroutingcoulddamage

thetractorandcablescausingsparks.Sparks

cancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative(black)

cable.

6.Disconnectthepositive(red)cablefromthepositive

(+)batterypost(Figure4).

7.Liftthebatteryoffoftheplatform.

8.Removethellercapsfromthebattery.

Batteryelectrolytecontainssulfuricacidwhich

isadeadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontact

withskin,eyesorclothing.Wearsafety

glassestoshieldyoureyesandrobbergloves

toprotectyourhands.

•Fillthebatterywherecleanwaterisalways

availableforushingtheskin.

9.Slowlypourelectrolyteintoeachcelluntilthe

electrolytelevelisuptothelowerpartofthetube

(Figure5).

Figure5

1.Fillercaps

3.Lowerpartofthetube

2.Electrolyte

10.Leavethecoversoffandconnecta3to4amp

batterychargertothebatteryposts(Figure6).

G003792

Figure6

1.Positivepost

3.Chargerred(+)wire

2.Negativepost

4.Chargerblack(—)wire

11.Chargethebatteryatarateof4amperesorlessfor

4hours(12volts).

Chargingthebatteryproducesgassesthatcan

explode.

Neversmokenearthebatteryandkeepsparks

andamesawayfrombattery.

12.Whenthebatteryisfullycharged,unplugthecharger

fromtheelectricaloutlet,thendisconnectthe

chargerleadsfromthebatteryposts(Figure6).

13.Slowlypourelectrolyteintoeachcelluntilthelevelis

onceagainuptotheupperlineonthebatterycase

(Figure5)andinstallthecovers.

14.Installthebatteryontotheplatform(Figure4).

15.Securethebatteryinthechassiswiththebarsand

nutsremovedpreviously(Figure4).

16.Connectthepositive(red)cabletothepositive(+)

batterypost(Figure4).Slidetherubbercoverover

thebatterypost.

17.Connectthenegative(black)cabletothenegative

(-)batterypost(Figure4).

Important:Ensurethatthebatterycablesdo

notcontactanysharpedgesoreachother.

18.Installthebatterycover(Figure4).

ProductOverview

G005939

Figure7

1.Mountplate7.Wheel

13.Controlpanel

19.Parkingbrakelever

2.Tiltcylinder

8.Liftcylinder14.Liftpoints20.Radiatorllcap

3.Auxiliaryhydrauliccouplers

9.Operatorplatform

15.Handle21.Thighsupport

4.Loaderarms

10.Rearaccesscover(open)

16.Battery22.Flowdividercontrol

5.Frontaccesscover11.Engine17.Indicatorlights

6.Fueltank

12.Airlter

18.Towvalves

Controls

Becomefamiliarwithallthecontrols(Figure8)before

youstarttheengineandoperatethetractionunit.

G006057

631524

78

Figure8

1.Tractioncontrollevers

5.Speedselectorlever

2.Attachmenttiltlever6.Throttlelever

3.Loaderarmlever7.Keyswitch

4.Auxiliaryhydraulicslever8.Hourmeter

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,has

threepositions:off,run,andstart.

•Tostarttheengine,rotatethekeytotherunposition,

theglowpluglightwillcomeon.Whentheglow

pluglightturnsoff,turnthekeytothestartposition.

Releasethekeywhenenginestartsanditwillmove

automaticallytotherunposition.

•Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

TractionControlLevers

•Tomoveforward,movethetractioncontrollevers

forward.Tomoverearward,movethetraction

controlleversrearward.

•Togostraight,movebothtractioncontrollevers

equally.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheneutralpositionwhile

keepingtheotherleverengaged.

Note:Thefartheryoumovethetractioncontrol

leversineitherdirection,thefasterthetractionunit

willmoveinthatdirection.

•Tosloworstop,movethetractioncontrollevers

toneutral.

AttachmentTiltLever

•Totilttheattachmentforward,slowlypushthe

attachmenttiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachmenttiltleverrearward.

LoaderArmLever

•Tolowertheloaderarms,slowlypushtheloader

armleverforward.

•Toraisetheloaderarms,slowlypulltheloaderarm

leverrearward.

LoaderValveLock

Theloadervalvelocksecurestheloaderarmand

attachmenttiltleverssothatyoucannotpushthem

forward.Thishelpstoensurethatnoonewill

accidentallylowertheloaderarmsduringmaintenance.

Securetheloaderarmswiththelockanytimeyouneed

tostopthemachinewiththeloaderarmsraised.

Tosetthelock,pullitbackandallthewaydownagainst

thelevers(Fig.13).

Note:Youwillneedtomovetheleversrearwardto

engageordisengagetheloadervalvelock.

Figure9

1.Loadervalvelock,

engaged

2.Loadervalvelock,

disengaged

AuxiliaryHydraulicsLever

•Tooperateahydraulicattachmentinforward

direction,slowlypulltheauxiliaryhydraulicslever

upwardandthenrearward.

•Tooperateahydraulicattachmentinreverse

direction,slowlypulltheauxiliaryhydraulicslever

upwardandthenpushitforward.Thisisalsocalled

thedetentpositionbecauseitdoesnotrequire

operatorpresence.

SpeedSelectorLever

Ifyoumovethespeedselectorleverwhilethe

tractionunitisinmotion,thetractionunitwill

eitherstopsuddenlyoracceleratequickly.If

youoperatethetractionunitwiththespeed

selectorleverinanintermediateposition,the

tractionunitwilloperateerraticallyandmaybe

damaged.Youcouldlosecontrolofthetraction

unitandinjurebystandersoryourself.

•Donotmovethespeedselectorleverwhen

thetractionunitisinmotion.

•Donotoperatethetractionunitwhen

thespeedselectorisinanyintermediate

position(i.e.,anypositionotherthanfully

forwardorfullyrearward).

•Movethespeedselectorlevertotheforwardposition

tosetthetractiondrive,loaderarms,andattachment

tilttohighspeedandtheauxiliaryhydraulicstolow

speed.

•Movethespeedselectorlevertotherearward

positiontosettheauxiliaryhydraulicstohighspeed

andthetractiondrive,loaderarms,andattachment

tilttolowspeed.

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationthathavebeenloggedonthetractionunit.

After50hoursandevery75hoursthereafter(thatisat

50,125,200,etc.)thehourmeterdisplaysSVConthe

lowerleftsideofthescreentoremindyoutochangethe

oilandperformtherequiredmaintenance.Afterevery

400hours(400,800,1200,etc.),thehourmeterdisplays

SVConthelowerrightsideofthescreentoremind

youtoperformthemaintenanceproceduresbasedona

400hourschedule.Thesereminderscomeonstarting

threehourspriortotheserviceintervaltimeandashat

regularintervalsforsixhours.

FlowDividerControl

Thetractionunithydraulics(i.e.,thetractiondrive,

loaderarms,andattachmenttilt)workonaseparate

hydrauliccircuitfromtheauxiliaryhydraulicsfor

poweringattachments;however,thetwosystemsshare

thesamehydraulicpumps.Usingtheowdivider

control(Figure10),youcanvarythespeedofthe

tractionunithydraulicsbydivertinghydraulicowtothe

auxiliaryhydraulicscircuit.Theowdividerallowsyou

todividetheowofuidinvaryingdegreestoslowthe

tractionunit.Thus,themorehydraulicowyoudivert

totheauxiliaryhydraulics,theslowerthetractionunit

hydraulicswillmove.

Figure10

1.Flowdividercontrol4.10to11o’clockposition

2.Knob5.9o’clockposition

3.12o’clockposition

•Movetheowdividercontroltothetwelveo’clock

positiontoprovidemaximumspeedtothetraction

unithydraulics.

Usethissettingforfastoperationofthetractionunit.

•Movetheowdividercontrolbetweenthetwelve

o’clockandnineo’clockpositionstoslowthe

tractionunithydraulicsandnetunethespeed.

Useasettinginthisrangewithattachments

withhydraulicswhereyouneedtobothrunthe

attachmentandmovethetractionunithydraulics,

suchastheauger,boringunit,hydraulicblade,and

tiller.

•Movethecontroltothenineo’clockpositionto

transferallhydraulicowtotheauxiliaryhydraulics

oftheattachment.

Inthissetting,thetractionunithydraulicswillnot

work.Usethissettingwithhydraulicattachments

thatdonotrequiredthetractionunithydraulics.

Therearecurrentlynoattachmentsthatrequirethe

nineo’clockposition;however,thetrencherdoes

workbestifyousetitclosetonineo’clocksothat

thetractionunitwillcreepslowlywhentrenching.

Note:Theowdividercontrolcanbexedinplace

byturningtheknobonthecontrolclockwiseuntilit

contactsthedial(Figure10).

ParkingBrake

Thetractionunitisequippedwithaparkingbrake

(Figure11).Rotatethebrakeleverdownwardtosetthe

braketolocktherearwheelswheneverthetractionunit

willbestoppedonahillorleftunattended.Movethe

leverupbeforedrivingthetractionunit.

Figure11

1.Parkingbrakelever—On

position

2.Parkingbrakelever—Off

position

IndicatorLights

Theindicatorlightswarnyouinthecaseofasystem

malfunctionand,inthecaseoftheglowpluglight,

indicatethattheglowplugsareon.Figure12illustrates

thefourindicatorlights.

Figure12

1.Oilpressurelight

3.Enginetemperaturelight

2.Batterylight

4.Glowpluglight

•EngineTemperatureLight

Iftheenginetemperaturelightison,theengineis

overheating.Stoptheengineandallowthetraction

unittocooldown.Checkthecoolantlevelandthe

beltstothefanandwaterpump.Fillthecoolantas

requiredandreplaceanywornorslippingbelts.If

theproblempersists,contactyourAuthorizedToro

Dealerfordiagnosticsandrepair.

•OilPressureLight

Thislightisonforafewsecondswheneveryou

starttheengine.Iftheoilpressurelightisonwhile

theengineisrunning,theengineoilpressureislow.

Stoptheengineandallowthetractionunittocool

down.Checktheoillevelandllthecrankcasewith

oilasneeded.Iftheproblempersists,contactyour

AuthorizedToroDealerfordiagnosticsandrepair.

•BatteryLight

Thislightisonforafewsecondswheneveryoustart

theengine.Ifthebatterylightisonwhiletheengine

isrunning,thealternator,battery,orelectricalsystem

isbroken.ContactyourAuthorizedToroDealerfor

diagnosticsandrepair.

•GlowPlugLight

Thislightisonwhenthekeyisturnedtorunbefore

startingtheengine.Theglowpluglightwillremain

onforupto10seconds,indicatingthattheglow

plugsarewarmingtheengine.Iftheglowpluglight

isonwhiletheengineisrunning,theglowplugsare

broken.ContactyourAuthorizedToroDealerfor

diagnosticsandrepair.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width

40.5inches(103cm)

Length

60inches(152cm)

Height

49inches(125cm)

Weight(withoutattachmentorcounterweight)1722lb(783kg)

Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)524lb(238kg)

Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)l048lb(476kg)

Wheelbase

28inches(71cm)

Dumpheight(withstandardbucket)47inches(120cm)

Reach—fullyraised(withstandardbucket)26inches(66cm)

Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceand

expanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistof

allapprovedattachmentsandaccessories.

Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.

Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe

loaderarmsarefullylowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum

slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings

oftheattachment.Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,anda

SideUphillratingofC,thenyoucoulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona

14°slope,aslistedinthefollowingtable.

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

7°20°17°

Tractionunitwithcounterweight,withoutattachment

5°21°17°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

18°19°18°

C15°16°14°

10°10°9°

5°5°5°

Operation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefuel,oil,andcoolantlevel;removedebrisfromthetractionunit;

testtheparkingbrake,andcheckthetirepressure.Also,ensurethattheareaisclearofpeopleanddebris.

Youshouldalsoknowandhavemarkedthelocationsofallutilitylines.

Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.

Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands

areholdingthehandles.

FillingtheFuelTank

Theenginerunsonclean,freshdieselfuelwith

aminimumcetaneratingof40.Purchasefuelin

quantitiesthatcanbeusedwithin30daystoensure

fuelfreshness.

Usesummergradedieselfuel(No.2-D)attemperatures

above20°F(-7°C)andwintergradedieselfuel

(No.1-DorNo.1-D/2-Dblend)below20°F

(-7°C).Useofwintergradedieselfuelatlower

temperaturesprovideslowerashpointandpourpoint

characteristics,allowingeasierstartsandlesseningthe

chancesofchemicalseparationofthefuelduetolower

temperatures.

Useofsummergradedieselfuelabove20°F(-7°C)

willcontributetowardlongerlifeofthefuelpump

components.

Important:Donotusekeroseneorgasolinein

placeofdieselfuel.Failuretoobservethiscaution

willdamagetheengine.

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundthefueltankcapandremovethecap.

4.Fillthetanktoaboutoneinchbelowthetopofthe

tank,notthellerneck,withdieselfuel.

Undercertainconditions,dieselfuelandfuel

vaporsarehighlyammableandexplosive.A

reorexplosionfromfuelcanburnyouand

othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,

inanopenarea,whentheengineisoffand

iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add

fueltothefueltankuntilthelevelis1/4to

1/2inch(6to13mm)belowthebottomof

thellerneck.Thisemptyspaceinthetank

allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved

containerandkeepthecapinplace.

5.Installthefueltankcap.Wipeupanyfuelthatmay

havespilled.

Note:Ifpossible,llthefueltankaftereachuse.This

willminimizepossiblebuildupofcondensationinside

thefueltank.

DrainingWaterfromtheFuel

Filter

ServiceInterval:Beforeeachuseordaily

Drainwaterorothercontaminantsfromthefuellter

daily.

1.Stoptheengineandremovethekey.

2.Opentherearaccesscover.

3.Turnthedrainvalveuntilthewaterrunsoutofthe

lter(Figure13).

Note:Thefuellterislocatednearthebottom

ofthefueltank.

Figure13

1.Fuellter

2.Drainvalve

4.Closethevalve.

5.Closetherearaccesscover.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Opentherearaccesscover.

4.Cleanaroundtheoildipstick(Figure14).

G005936

123

Figure14

1.Fillercap

3.Oildipstick

2.Valvecover4.Metalend

5.Pulloutthedipstickandwipethemetalendclean

(Figure14).

6.Slidethedipstickfullyintothedipsticktube

(Figure14).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow,cleanaroundtheoilllercap

andremovethecap(Figure14).

9.Slowlypouronlyenoughoil(dieselengineoil,API

serviceCH-4,CI-4,orhigher;refertoServicingthe

EngineOilinMaintenance)intothevalvecoverto

raisetheleveltotheuppermarkonthedipstick.

Important:Donotoverllthecrankcasewith

oilbecausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

CheckingtheEngineCoolant

Level

ServiceInterval:Beforeeachuseordaily

Thecoolingsystemislledwitha50/50solutionof

waterandpermanentethyleneglycolantifreeze.Check

thelevelofcoolantatthebeginningofeachday,before

startingtheengine.

Iftheenginehasbeenrunning,thecoolant

intheradiatorwillbehotandpressurized.If

youremovethecap,itmaysprayout,causing

severeburns.

•Donotremovetheradiatorcaptocheck

coolantlevels.

•Donotremovetheradiatorcapwhenthe

engineishot.Allowtheenginetocoolforat

least15minutesoruntiltheradiatorcapis

coolenoughtotouchwithoutburningyour

hand.

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Removetheradiatorllercapandcheckthecoolant

level(Figure15).

Thecoolantshouldbeuptollerneck.

Figure15

1.Radiatorcap

4.Ifcoolantlevelislow,addcoolantuptothebottom

ofthellerneck.

Page is loading ...

Toro Dingo 320-D Compact Utility Loader User manual

Toro Dingo 320-D Compact Utility Loader User manual

Toro Dingo 320-D Compact Utility Loader User manual

Related papers

Other documents