Toro TX 525 Compact Utility Loader User manual

FormNo.3359-252RevB

TX525CompactUtilityLoader

ModelNo.22333—SerialNo.280000001andUp

ModelNo.22334—SerialNo.280000001andUp

G004222

Registeratwww.Toro.com.OriginalInstructions(EN)

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperatingPractices.......................................3

SoundPressure.....................................................6

SoundPower........................................................6

Vibration..............................................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................12

1ActivatingtheBattery......................................12

2ChargingtheBattery........................................13

3CheckingFluidLevels......................................13

ProductOverview......................................................14

Controls.............................................................14

Specications.....................................................17

Attachments/Accessories...................................17

StabilityData......................................................18

Operation...................................................................19

FillingtheFuelTank...........................................19

CheckingtheEngineOilLevel............................19

CheckingtheHydraulicFluidLevel.....................20

Checking,Adding,andBleedingtheEngine

Coolant..........................................................21

BleedingtheFuelSystem....................................22

StartingandStoppingtheEngine........................22

StoppingtheTractionUnit.................................23

MovingaNon-functioningTraction

Unit................................................................23

UsingtheCylinderLock.....................................23

UsingAttachments.............................................24

SecuringtheTractionUnitforTransport.............26

LiftingtheTractionUnit.....................................26

Maintenance...............................................................27

RecommendedMaintenanceSchedule(s)................27

PremaintenanceProcedures....................................28

OpeningtheHood.............................................28

ClosingtheHood...............................................28

OpeningtheRearAccessCover..........................28

ClosingtheRearAccessCover............................29

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

RemovingtheSideScreens.................................29

InstallingtheSideScreens...................................29

Lubrication.............................................................29

GreasingtheTractionUnit.................................29

EngineMaintenance...............................................30

ServicingtheAirCleaner....................................30

ServicingtheEngineOil.....................................30

FuelSystemMaintenance.......................................32

CheckingtheFuelLinesandConnections...........32

DrainingtheFuelFilter/WaterSeparator............32

ReplacingtheFuelFilterCanister........................33

DrainingtheFuelTank.......................................33

ElectricalSystemMaintenance................................33

ServicingtheBattery...........................................33

DriveSystemMaintenance.....................................36

ServicingtheTracks............................................36

CoolingSystemMaintenance..................................39

ServicingtheCoolingSystem..............................39

BeltMaintenance....................................................40

CheckingtheConditionoftheHydraulic

PumpBelt......................................................40

CheckingtheAlternator/FanBelt

Tension..........................................................40

ControlsSystemMaintenance.................................41

AdjustingtheTractionControl

Alignment......................................................41

AdjustingtheTractionControlNeutral

Position..........................................................41

AdjustingtheTrackingoftheTraction

Control,FullForwardPosition........................42

HydraulicSystemMaintenance...............................43

ReplacingtheHydraulicFilter.............................43

ChangingtheHydraulicFluid.............................43

CheckingtheHydraulicLines.............................44

Cleaning.................................................................45

RemovingDebrisfromtheTraction

Unit................................................................45

CleaningtheChassis...........................................45

Storage.......................................................................45

Troubleshooting.........................................................46

Schematics.................................................................49

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalert

symbol

,whichmeans:

Caution

W ar ning

,or

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglish,itistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,

safetyglasses,longpants,safetyshoes,andhearing

protection.Longhair,looseclothingorjewelrymay

gettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toys,andwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator’spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystartthe

enginefromtheoperator’sposition.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage

theauxiliaryhydraulics,engageparkingbrake,shut

offtheenginebeforeleavingtheoperator’sposition

foranyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunit

ifanyoneentersthearea.

•Neverleavearunningtractionunitunattended.

Alwayslowertheloaderarms,stoptheengine,set

theparkingbrake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthe

tractionunitmaybecomeunstablewhichmayresult

inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeep

theloadlevelwhenraisingtheloaderarms.Logs,

boards,andotheritemscouldrolldowntheloader

arms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservice.

•Checkforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•Ensurethatyouoperatethetractionunitinareas

wheretherearenoobstaclesincloseproximitytothe

operator.Failuretomaintainadequatedistancefrom

trees,walls,andotherbarriersmayresultininjury

asthetractionunitbacksupduringoperationifthe

operatorisnotattentivetothesurroundings.Only

operatetheunitinareaswherethereissufcient

clearancefortheoperatortosafelymaneuverthe

product.

•Beforedigging,havetheareamarkedfor

undergroundutilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetraction

unitandattachmentsandkeephandsandfeetaway

fromtheseareas.

•Beforeoperatingthetractionunitwithan

attachment,ensurethattheattachmentisproperly

installed.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryor

death.Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesor

slopesexceedingtheanglesrecommendedinthe

StabilityDatasectioninSpecications,page17,and

thoseintheattachmentOperator’sManual.Seealso

theSlopeChart,page7.

•Operateupanddownslopeswiththeheavyend

ofthetractionunituphill.Weightdistribution

changes.Anemptybucketwillmaketherearof

thetractionunittheheavyend,andafullbucket

willmakethefrontofthetractionunittheheavy

end.Mostotherattachmentswillmakethefrontof

tractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthe

stabilityofthemachine.Wheneverpossible,keepthe

loaderarmsintheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmakethe

rearofthetractionunitheavy.RefertotheStability

DatasectioninSpecications,page17,todetermine

whethertheattachmentcanbesafelyremovedon

theslope.

•Removeobstaclessuchasrocks,treelimbs,etc.from

theworkarea.Watchforholes,ruts,orbumps,as

uneventerraincouldoverturnthetractionunit.Tall

grasscanhideobstacles.

•UseonlyToro-approvedattachments.Attachments

canchangethestabilityandtheoperating

characteristicsofthetractionunit.Warrantymaybe

voidedifusedwithunapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Do

notmakesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetraction

unitlosestraction,proceedslowly,straightdownthe

slope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthetractionunit

uphill.

•Donotoperateneardrop-offs,ditches,or

embankments.Thetractionunitcouldsuddenlyturn

overifatrackgoesovertheedgeofaclifforditch,

orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,

settingtheparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowerthe

attachment,settheparkingbrake,stoptheengine,

andremovethekey.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuel

spillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallow

untrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Ifanymaintenanceorrepairrequirestheloaderarms

tobeintheraisedposition,securethearmsinthe

raisedpositionwiththehydrauliccylinderlock.

•Securetheloaderarmvalvewiththeloadervalve

lockanytimeyouneedtostopthemachinewiththe

loaderarmsraised.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orother

debrisbuild-up.Cleanupoilorfuelspillage.Allow

thetractionunittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyare

ammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhen

theengineisrunning.Allowtheenginetocool

beforerefueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainer

insidewherethereisanopename,suchasnear

awaterheaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe

ground.

–Keepcontainernozzleincontactwiththetank

duringlling.

•Stopandinspecttheequipmentifyoustrikean

object.Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressurehydraulic

uid.Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.Hydraulicuidescaping

underpressurecanpenetrateskinandcauseinjury

requiringsurgerywithinafewhoursbyaqualied

surgeonorgangrenemayresult.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof88dBA,basedonmeasurementsof

identicalmachinesperEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof103

dBA,basedonmeasurementsofidenticalmachinesper

EN6395.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

1.5m/s

,basedonmeasurementsofidenticalmachines

perEN1033.

SlopeChart

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

112-2540

1.Operator’sManuallocation

5.Hourmeter9.Enginetemperature

13.Slow

2.Engine—start6.Fuelgauge—diesel

10.Glowplug

14.Warning—readthe

Operator’sManual.

3.Engine—run7.Engineoilpressure11.Fast15.Tippinghazard—movethe

tractionunitwiththeheavy

enduphill;donottravel

withtheloaderarmsraised.

4.Engine—stop8.Battery

12.Continuousvariablesetting

104-9957

1.Warning—readtheOperator’sManual.

2.Warning—removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitformovingpartstostop;stayawayfrommovingparts.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines.

104-9951

1.Hotsurface/burnhazard—wearprotectivegloveswhen

handlingthehydrauliccouplersandreadtheOperator’s

Manualforinformationonhandlinghydrauliccomponents.

104-9950

1.Warning—readtheOperator’sManual;maximumload

ratingof500lb.(228Kg).

104-9954

1.Crushinghazardofhandsorfeet—installthecylinderlock.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe

distancefromthefrontofthetractionunitwhentheloader

armsareraised.

108-4636

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

108-4634

1.TractionControl

3.Reverse

2.Forward

4.Turnrightorleft

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

93-6686

1.Hydraulicoil

2.ReadtheOperator’sManual.

104-9953

1.Lowertheloaderarms.

4.Curlthebucket.

2.Dumpthebucket.5.Floatthebucketonthe

ground.

3.Raisetheloaderarms.

104-9983

1.Hotsurface/burnhazard—stayasafedistancefromthe

hotsurface.

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouch

thehotsurface.

2.Explosionhazard—read

theOperator’sManual.

4.Warning—readthe

Operator’sManual.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom

movingparts.

104-9977

1.Loadervalvelock,

unlocked

2.Loadervalvelock,locked

104-9958

1.Disengaged3.Engaged

2.Parkingbrake

93-9084

1.Liftpoint

2.Tie-downpoint

100-8822

1.Warning—donotcarrypassengers.

93-9404

1.Enginecoolant

2.ReadtheOperator’s

Manual.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

112-2581

Setup

ActivatingtheBattery

Partsneededforthisprocedure:

80oz

(1.9l)

Bulkelectrolytewith1.265specicgravity(Purchase

fromabatterysupplyoutlet.)

Procedure

Batteryelectrolytecontainssulfuricacidwhich

isadeadlypoisonandcausessevereburns.

Donotdrinkelectrolyteandavoidcontactwith

skin,eyesorclothing.Wearsafetyglassesto

shieldyoureyesandrubberglovestoprotect

yourhands.

Fillthebatterywherecleanwaterisalways

availableforushingtheskin.

Followallinstructionsandcomplywithall

safetymessagesontheelectrolytecontainer.

1.Removethebatteryaccesscover(Figure3).

2.Removethebatteryfromthemachine(Figure3).

Important:Neverllthebatterywith

electrolytewhilethebatteryisinstalledonthe

machine.Electrolytecanbespilledonother

partsandcausecorrosion.

G005447

Figure3

1.Batteryaccesspanel4.Washer

2.Batteryclamp5.Battery

3.Bolt

3.Cleanthetopofthebatteryandremovethevent

caps(Figure6).

Figure4

4.Slowlypourelectrolyteintoeachbatterycelluntilthe

levelisuptotheupperlineonthebatterycase.

Important:Donotoverllthebatterybecause

electrolyte(sulfuricacid)cancausesevere

corrosionanddamagetothechassis.

Figure5

5.Waitvetotenminutesafterllingthebatterycells.

Addelectrolyte,ifnecessary,untiltheelectrolyte

levelisuptotheupperlineonthebatterycase.

6.Replacethebatteryventcaps(Figure6).

Figure6

1.Fillcaps3.Lowerline

2.Upperline

ChargingtheBattery

NoPartsRequired

Procedure

1.Connectachargertothebattery(Figure7)and

chargeitforaminimumof1hourat6to10amps.

Donotoverchargethebattery.

G003792

Figure7

1.Positivepost

3.Chargerred(+)wire

2.Negativepost

4.Chargerblack(—)wire

Chargingthebatteryproducesgassesthatcan

explode.

Neversmokenearthebatteryandkeepsparks

andamesawayfrombattery.

2.Whenthebatteryisfullycharged,unplugthecharger

fromtheelectricaloutlet,thendisconnectthe

chargerleadsfromthebatteryposts(Figure7).

3.Installthebatteryintothemachine(Figure3).

4.Installthebatteryaccesscover(Figure3).

CheckingFluidLevels

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checkthe

engineoilandhydraulicuidlevels.RefertoOperation

formoreinformation.

ProductOverview

Figure8

1.Roadwheels7.Mountplate

2.Track

8.Reversesafetyplate

3.Liftcylinder9.Controlpanel

4.Loaderarms

10.Tie-down/liftloop

5.Hood11.Rearaccesscover

6.Auxiliaryhydraulic

couplers

Controls

Becomefamiliarwithallthecontrols(Figure9)before

youstarttheengineandoperatethetractionunit.

G005406

12345678

1091 1

Figure9

1.Auxiliaryhydraulicslever

7.Loaderarm/attachmenttilt

lever

2.Keyswitch8.Parkingbrakelever

3.Hourmeter

9.Referencebar

4.Fuelgauge10.Tractioncontrol

5.Indicatorlightsandglow

plugswitch

11.Loadervalvelock

6.Throttlelever

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,has

threepositions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.

Releasethekeywhenenginestartsanditwillmove

automaticallytotherunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras

ahandleandaleveragepointforcontrollingthetraction

controlandtheauxiliaryhydraulicslever.Toensure

smooth,controlledoperation,donottakebothhands

offofthereferencebarwhileoperatingthetractionunit.

TractionControl

Figure10

1.Neutral/stop

4.Turnright

2.Forward

5.Turnleft

3.Reverse

•Tomoveforward,movethetractioncontrolforward

(number2inFigure10)..

•Tomoverearward,movethetractioncontrol

rearward(number3inFigure10).Whenreversing,

lookbehindforobstructionsandkeepyour

handsonthereferencebar(Figure9).

•Toturn,rotatethetractioncontrolinthedesired

direction(number4and5inFigure10).

•Tostop,releasethetractioncontrol(number1in

Figure10).

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinewillmoveinthat

direction.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovetheleverto

theright(Figure11).

Totilttheattachmentrearward,slowlymovetheleverto

theleft(Figure11).

Tolowertheloaderarms,slowlymovetheleverforward

(Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward

(Figure11).

Youcanalsopushtheleverfullyforwardintoadetent

position(Figure11)toreleasetheloaderarmssothatthe

attachmentrestsontheground.Thisallowsattachments

suchasthelevelerandthehydraulicbladetofollowthe

contoursoftheground(i.e.,oat)whengrading.

Figure11

1.Lowertheloaderarms

4.Tilttheattachmentforward

2.Raisetheloaderarms

5.Detent(Float)position

3.Tilttheattachment

rearward

Bymovingthelevertoanintermediateposition(such

as,forwardandleft),youcanmovetheloaderarmsand

tilttheattachmentatthesametime.

LoaderValveLock

Theloadervalvelocksecurestheloaderarm/attachment

tiltleversothatyoucannotpushitforward.Thishelps

toensurethatnoonewillaccidentallylowertheloader

armsduringmaintenance.Securetheloaderarmswith

thelockanytimeyouneedtostopthemachinewiththe

loaderarmsraised.

Tosetthelock,liftuponitsoitclearstheholein

thecontrolpanelandswingittotheleftinfrontof

theloaderarmlever,pushingitdownintothelocked

position(Figure12).

Figure12

1.Loadervalvelock

2.Loaderarm/attachmenttilt

lever

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentintheforward

direction,rotatetheauxiliaryhydraulicsleverrearward

andpullitdowntothereferencebar(Figure13,number

1).

Tooperateahydraulicattachmentinreversedirection,

rotatethehydraulicsleverrearward,thenmoveitleft

intotheupperslot(Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,the

leverwillautomaticallyreturntotheneutralposition

(Figure13,number3).Ifitisinthereverseposition,it

willremainthereuntilyoupullitoutoftheslot.

Figure13

1.Forwardowhydraulics

3.Neutral

2.Reverseowhydraulics

ParkingBrakeLever

Tosettheparkingbrake,pushthebrakeleverforward

andtotheleftandthenpullitrearward(Figure14).

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

Figure14

Toreleasethebrake,pushtheleverforwardandthen

right,intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

EngineOilPressureLight

Iftheengineoilpressuregetstoolow,thislight

illuminatesandanaudiblealarmsounds.Ifthishappens,

stoptheengineimmediatelyandchecktheoil.Iflow,

addoiland/orlookforpossibleleaks.

Figure15

1.Engineoilpressurelight4.Batterychargeindicator

light

2.Enginecoolant

temperaturelight

5.Glowpluglight

3.Glowplugswitch

BatteryChargeIndicatorLight

Ifthebatterychargebecomestoolow,thislight

illuminatesandanaudiblealarmsounds.Ifthishappens,

stoptheengineandchargeorreplacethebattery.Check

thetensionofthealternatorbelt;refertoyourEngine

Operator’sManual.

EngineCoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminates

andanaudiblealarmsounds.Ifthishappens,stopthe

engineandallowthetractionunittocool.Checkthe

coolantlevelwhentheenginehasfullycooled.

GlowPlugLight

Illuminateswhiletheglowplugsarechargedand

warmingtheengine.

GlowPlugSwitch

Pressandholdthisswitchfor10secondstoactivatethe

glowplugsbeforestartingtheengine.

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationthathavebeenloggedonthetractionunit.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model22333

Width

34inches(86cm)

Length

71inches(180cm)

Height

43inches(109cm)

Weight

1950lb(885Kg)

Operatingcapacity553lb(251Kg)

Tippingcapacity

1580lb(717Kg)

Wheelbase

31.2inches(79cm)

Dumpheight(withnarrowbucket)47inches(119cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketin

highestposition)

66inches(168cm)

Model22334

Width

41inches(104cm)

Length

71inches(180cm)

Height

43inches(109cm)

Weight

2050lb(930Kg)

Operatingcapacity553lb(251Kg)

Tippingcapacity

1580lb(717Kg)

Wheelbase

31.2inches(79cm)

Dumpheight(withnarrowbucket)47inches(119cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketin

highestposition)

66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.

Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe

loaderarmsarefullylowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum

slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings

oftheattachment.Example:IftheattachmentinstalledonaTXmodel22333tractionunithasaFrontUphillrating

ofB,aRearUphillratingofD,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearward

upa12°slope,orsidewaysona14°slope,aslistedinthefollowingtable.

Model22333

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

11°21°19°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

19°19°18°

C16°15°14°

10°12°9°

5°5°5°

Model22334

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

12°19°21°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°23°

22°22°20°

C18°16°14°

10°10°10°

5°5°5°

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefueland

oillevel,andremovedebrisfromthetractionunit.

Also,ensurethattheareaisclearofpeopleand

debris.Youshouldalsoknowandhavemarkedthe

locationsofallutilitylines.

FillingtheFuelTank

1.Removethefueltankcap(Figure16).

Figure16

1.Fueltankcap

2.Fillthetanktoaboutoneinchbelowthetopofthe

tank,notthellerneck,withNo.2dieselfuel.

Undercertainconditions,dieselfuelandfuel

vaporsarehighlyammableandexplosive.A

reorexplosionfromfuelcanburnyouand

othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,

inanopenarea,whentheengineisoffand

iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add

fueltothefueltankuntilthelevelis1/4to

1/2inch(6to13mm)belowthebottomof

thellerneck.Thisemptyspaceinthetank

allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved

containerandkeepthecapinplace.

3.Installthefueltankcap.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleanaroundtheoildipstick(Figure17).

Figure17

1.Oildipstick2.Oilllercap

5.Pulloutthedipstickandwipethemetalendclean

(Figure17).

6.Slidethedipstickfullyintothedipsticktube

(Figure17).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),

cleanaroundtheoilllercapandremovethecap

(Figure17).

9.Slowlypouronlyenoughoilintothevalvecoverto

raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewith

oilbecausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

11.Closethehood.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

Checkthehydraulicuidlevelbeforetheengineisrst

startedandafterevery25operatinghours.

HydraulicTankCapacity:12USgallons(45.4l)

Use10W-30or15W-40detergent,dieselengineoil(API

serviceCH-4orhigher).

1.Removetheattachment,ifoneisinstalled;referto

RemovinganAttachment.

2.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andfullyretractthetiltcylinder.

3.Stoptheengine,removethekey,andallowthe

enginetocool.

4.Openthehood.

5.Cleantheareaaroundthellerneckofthehydraulic

tank(Figure18).

Figure18

1.Hydraulicllerneckcap

6.Removethecapfromthellerneckandcheckthe

uidlevelonthedipstick(Figure19).

Theuidlevelshouldbebetweenthemarksonthe

dipstick.

Figure19

1.Fillerneck2.Dipstick

7.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

8.Installthecaponthellerneck.

9.Closethehood.

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Toro TX 525 Compact Utility Loader, TX 525 Wide Track Compact Utility Loader User manual

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