Toro 323 Compact Tool Carrier User manual

Brand: Toro

Model: 323 Compact Tool Carrier

Type: User manual

This manual is also suitable for

Dingo 323

FormNo.3439-756RevA

323CompactToolCarrier

ModelNo.22318—SerialNo.405710000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3439-756*A

ThisproductcomplieswithallrelevantEuropean

directiveswhenCEKit22366hasbeeninstalled;

fordetails,pleaseseetheseparateproductspecic

DeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisacompacttoolcarrierintendedfor

useinvariousearthandmaterialsmovingactivitiesfor

landscapingandconstructionwork.Itisdesignedto

operateawidevarietyofattachments,eachofwhich

performsaspecializedfunction.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g237186

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

InstallingtheSpeed-SelectorLever....................8

CheckingtheFluidLevelsandTire

Pressure.........................................................8

ChargingtheBattery...........................................8

ProductOverview.....................................................9

Controls.............................................................9

Specications...................................................11

Attachments/Accessories..................................11

BeforeOperation.................................................12

BeforeOperationSafety...................................12

AddingFuel......................................................12

PerformingDailyMaintenance..........................13

AdjustingtheThighSupport..............................13

DuringOperation.................................................13

DuringOperationSafety...................................13

StartingtheEngine...........................................15

DrivingtheMachine..........................................15

ShuttingOfftheEngine.....................................15

UsingAttachments...........................................16

AfterOperation....................................................17

AfterOperationSafety......................................17

MovingaNon-FunctioningMachine..................17

HaulingtheMachine.........................................18

LiftingtheMachine...........................................19

Maintenance...........................................................20

MaintenanceSafety..........................................20

RecommendedMaintenanceSchedule(s)...........20

Pre-MaintenanceProcedures..............................22

UsingtheCylinderLocks..................................22

AccessingInternalComponents.......................22

Lubrication..........................................................23

GreasingtheMachine.......................................23

EngineMaintenance...........................................24

EngineSafety...................................................24

ServicingtheAirCleaner..................................24

ServicingtheCarbonCanister..........................25

ServicingtheEngineOil....................................26

ServicingtheSparkPlug(s)..............................27

FuelSystemMaintenance...................................28

ChangingtheFuelFilter....................................28

DrainingtheFuelTank(s)..................................29

ElectricalSystemMaintenance...........................29

ElectricalSystemSafety...................................29

ServicingtheBattery.........................................29

DriveSystemMaintenance..................................31

CheckingtheTirePressure...............................31

CheckingtheWheel-LugNuts..........................31

BrakeMaintenance.............................................32

TestingtheParkingBrake.................................32

HydraulicSystemMaintenance...........................32

HydraulicSystemSafety...................................32

RelievingHydraulicPressure............................32

HydraulicFluidSpecications...........................33

CheckingtheHydraulic-FluidLevel...................33

ReplacingtheHydraulicFilter...........................34

ChangingtheHydraulicFluid............................34

Cleaning..............................................................35

RemovingDebris..............................................35

Storage...................................................................35

StorageSafety..................................................35

Storage.............................................................35

Troubleshooting......................................................37

Safety

GeneralSafety

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload

closetotheground.Weightdistributionchanges

withattachments.Anemptybucketmakesthe

rearofthemachinetheheavyend,andafull

bucketmakesthefrontofthemachinetheheavy

end.Mostotherattachmentsmakethefrontofthe

machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-6686

93-6686

1.Hydraulicuid2.ReadtheOperator's

Manual.

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal94-2551

94-2551

1.On3.Off

2.Choke

decal98-4387

98-4387

1.Warning—wearhearingprotection.

decal98-8219

98-8219

1.Fast

3.Slow

2.Throttle

decal100-1692

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

decal108-4723

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

decal108-9716

108-9716

1.Fast

4.Slow

2.Tractiondrive5.Attachmentspeed

3.Slow

6.Fast

decal130-2836

130-2836

1.Crushinghazardfromabove;cuttinghazardofthe

hand—keepawayfromtheattachmentandtheliftarm.

decal130-2837

130-2837

1.Warning—donotcarrypassengersinthebucket.

decal133-8062

133-8062

decal139-8815

139-8815

1.ReadtheOperator’sManual.

decal144-2025

144-2025

1.Warning—readtheOperator'sManual.

8.Tractiondrive—reverse

2.Warning—alloperatorsshouldbetrainedbeforeoperating

themachine.

9.Buckettilt—down

3.Warning—keepbystandersaway.10.Buckettilt—up

4.Tippinghazard—donotstepoffoperatorplatformwithload

raised;alwaysoperatewiththeheavyendofthemachine

pointeduphill.

11.Engine—start

5.Armlift—down

12.Engine—run

6.Armlift—up

13.Engine—stop

7.Tractiondrive—forward

Setup

Installingthe

Speed-SelectorLever

1.Removeanddiscardthenutsecuringthebolt

andlockwashertothespeed-selectorlever.

2.Securethelevertothespeed-selectorvalve

usingthebolt,lockwasher,andnutasillustrated

inFigure3.

g230938

Figure3

1.Speed-selectorlever

3.Nut

2.Speed-selectorvalve

CheckingtheFluidLevels

andTirePressure

Beforestartingtheengineforthersttime,check

theengine-oillevel,hydraulic-uidlevel,andthetire

pressure.Refertothefollowingsectionsformore

information:

•CheckingtheEngine-OilLevel(page26)

•CheckingtheHydraulic-FluidLevel(page33)

•CheckingtheTirePressure(page31)

ChargingtheBattery

Chargeandinstallthebattery;refertoChargingthe

Battery(page30).

ProductOverview

g328412

Figure4

1.Mountplate6.Hood

11.Operatorplatform16.Controlpanel

2.Tiltcylinder7.Fueltank

12.Counterweight17.Liftpoint

3.Auxiliaryhydrauliccouplers

8.Liftcylinder

13.Engine18.Handle

4.Loaderarm9.Towvalve14.Thighsupport

5.CylinderLocks

10.Wheel

15.Parking-brakelever

Controls

ControlPanel

g005160

Figure5

1.Traction-controllevers6.Throttlelever

2.Attachment-tiltlever

7.Chokelever

3.Loader-armlever8.Keyswitch

4.Auxiliary-hydraulicslever

9.Hourmeter/tachometer

5.Speed-selectorlever

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page15).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokelever

forward.Aftertheenginestarts,regulatethechoke

tokeeptheenginerunningsmoothly.Assoonas

possible,movethechokeleverallthewayrearward.

Note:Awarmenginerequireslittleornochoking.

Traction-ControlLevers

•Tomoveforward,movethetraction-controllevers

forward.

•Tomoverearward,movethetraction-controllevers

rearward.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheNEUTRALposition

whilekeepingtheotherleverengaged.

Note:Thefartheryoumovethetraction-control

leversineitherdirection,thefasterthemachine

movesinthatdirection.

•Tosloworstop,movethetraction-controllevers

totheNEUTRALposition.

Attachment-TiltLever

•Totilttheattachmentforward,slowlypushthe

attachment-tiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachment-tiltleverrearward.

Loader-ArmLever

•Tolowertheloaderarms,slowlypushthe

loader-armleverforward.

•Toraisetheloaderarms,slowlypulltheloader-arm

leverrearward.

Loader-ValveLock

Theloader-valvelocksecurestheloader-armand

attachment-tiltleverssothatyoucannotpushthem

forward.Thishelpstoensurethatnooneaccidentally

lowerstheloaderarmsduringmaintenance.Secure

theloaderarmswiththelock,inadditiontothe

cylinderlocks,anytimeyouneedtoshutoffthe

machinewiththeloaderarmsraised.

Tosetthelock,pullitbackandallthewaydown

againstthelevers(Figure6).

Note:Youmustmovetheleversrearwardtoengage

ordisengagetheloader-valvelock.

g005955

Figure6

1.Loader-valvelock

(engaged)

2.Loader-valvelock

(disengaged)

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,slowlypulltheauxiliary-hydraulicslever

outandthenpulldown.

•Tooperateahydraulicattachmentinthereverse

direction,slowlypulltheauxiliary-hydraulicslever

outandthenpushitupward.Thisisalsocalled

theDETENTpositionbecauseitdoesnotrequire

operatorpresence.

Speed-SelectorLever

•Tosetthetractiondrive,loaderarms,and

attachmenttilttohighspeedandtheauxiliary

hydraulicstolowspeed,movethespeed-selector

levertotheFORWARDposition.

•Tosettheauxiliaryhydraulicstohighspeedand

thetractiondrive,loaderarms,andattachmenttilt

tolowspeed,movethespeed-selectorleverto

theREARWARDposition.

WARNING

Ifyoumovethespeed-selectorleverwhilethe

machineisinmotion,themachinewilleither

stopsuddenlyoracceleratequickly.Ifyou

operatethemachinewiththespeed-selector

leverinanintermediateposition,themachine

willoperateerraticallyandmaybedamaged.

Youcouldlosecontrolofthemachineand

injurebystandersoryourself.

•Donotmovethespeed-selectorleverwhen

themachineisinmotion.

•Donotoperatethemachinewhenthe

speedselectorisinanyintermediate

position(i.e.,anypositionotherthanfully

forwardorfullyrearward).

Parking-BrakeLever

•Toengagetheparkingbrake,rotatethelever

down(Figure7).

•Toreleasetheparkingbrake,rotatetheleverup

(Figure7).

g303557

Figure7

1.Parking-brake

lever—engaged

2.Parking-brake

lever—disengaged

HourMeter/Tachometer

Whentheengineisoff,thehourmeter/tachometer

displaysthenumberofhoursofoperationloggedon

themachine.Whentheengineisrunning,itdisplays

thespeedoftheengineinrevolutionsperminute

(rpm).

After50hoursandthenevery100hoursthereafter

(i.e.,150,250,350,etc.)thescreendisplaysCHG

OILtoremindyoutochangetheengineoil.

Afterevery100hours,thescreendisplaysSVC

toremindyoutoperformtheothermaintenance

proceduresbasedona100-,200-,or400-hour

schedule.

Note:Theseremindersappear3hourspriortothe

serviceintervaltimeandashatregularintervalsfor

6hours.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

103cm(40.5inches)

Length

152cm(60inches)

Height

125cm(49inches)

Weight(withoutattachmentor

counterweight)

745kg(1,642lb)

Weightofthecounterweight75kg(165lb)

Operatingcapacity—with74.8kg(165

lb)operator,thestandardbucket,and

withoutthecounterweight

227kg(500lb)

Tippingcapacity—with74.8kg(165

lb)operator,thestandardbucket,and

withoutthecounterweight

454kg(1,000lb)

Wheelbase

71cm(28inches)

Dumpheight(withstandardbucket)120cm(47inches)

Reach—fullyraised(withstandard

bucket)

66cm(26inches)

Heighttohingepin(narrowbucketin

standardposition)

168cm(66inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageorrequirecertiedtrainingof

theoperator.Theownerisresponsiblefortraining

alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Alwaysengagetheparkingbrake(ifequipped),

shutofftheengine,removethekey,waitforall

movingpartstostop,andallowthemachine

tocoolbeforeadjusting,servicing,cleaning,or

storingthemachine.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand

feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled

andthatitisagenuineT oroattachment.Readall

theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely

performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas;notethelocationofunmarkedobjectsand

structures,suchasundergroundstoragetanks,

wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif

anyoneentersthearea.

FuelSafety

•Useextremecarewhenhandlingfuel.Itis

ammableanditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersontheground,awayfromyourvehicle

beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanafuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzlelock-opendevice.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep

thefuelfreshlongerwhenusedasdirectedbythe

fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank(s)

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Shutofftheengine,removethekey,andallow

theenginetocool.

3.Cleanaroundthefuel-tankcapandremoveit

(Figure8).

g237020

Figure8

1.Fuel-tankcap

4.Addfueltothetankuntilthelevelis6to13mm

(1/4to1/2inch)belowthebottomoftheller

neck.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank

completelyfull.

5.Installthefuel-tankcapsecurely,turningituntil

itclicks.

6.Wipeupanyspilledfuel.

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page20).

AdjustingtheThigh

Support

Toadjustthethighsupport(Figure9),loosenthe

knobsandraiseorlowerthesupportpadtothe

desiredheight.Youcanalsoobtainadditional

adjustmentbylooseningthenutsecuringthepad

totheadjustmentplateandmovingtheplateupor

downasneeded.Tightenallfastenerssecurelywhen

nished.

g006054

Figure9

1.Thigh-supportbracket

4.Knobandatwasher

2.Adjustmentplate

5.Carriagebolt

3.Thigh-supportpad

6.Locknutandatwasher

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult

inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability

andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof

themachine,stepofftheplatformandaway

fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour

handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe

engine.Starttheengineonlyfromtheoperator's

position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor

trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,shutofftheengine,remove

thekey,andinspectthemachineifyoustrike

anobject.Makeanynecessaryrepairsbefore

resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver.

Beawareofobstaclesincloseproximitytoyou.

Failuretomaintainadequatedistancefromtrees,

walls,andotherbarriersmayresultininjuryasthe

machinebacksupduringoperationifyouarenot

attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving

underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin

theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchangeswithattachments.Anempty

bucketmakestherearofthemachinetheheavy

end,andafullbucketmakesthefrontofthe

machinetheheavyend.Mostotherattachments

makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin

theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide

obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Evaluatetheareatoensurethatthegroundis

stableenoughtosupportthemachine.

•Usecautionwhenoperatingthemachinenearthe

following:

–Drop-offs

–Ditches

–Embankments

–Bodiesofwater

Themachinecouldsuddenlyrolloverifatrack

goesovertheedgeortheedgecavesin.Maintain

asafedistancebetweenthemachineandany

hazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Standontheplatform(ifequippedonyour

machine).

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.Movethechokeleverfullyforwardifyouare

startingacoldengine.

Note:Awarmorhotenginemaynotrequire

choking.

4.Movethethrottlelevermidwaybetweenthe

SLOWandFASTpositions.

5.Insertthekeyintothekeyswitchandturnitto

theSTARTposition.Whentheenginesstarts,

releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine

failstostart,wait30secondsforthestarter

tocooldownbetweenattempts.Failureto

followtheseinstructionscouldburnoutthe

startermotor.

6.Aftertheenginestarts,graduallymovethe

chokeleverbacktotheOFFposition.Ifthe

enginestallsorhesitates,movethechoke

forwardagainuntiltheenginewarmsup.

7.Movethethrottlelevertothedesiredsetting.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold

(i.e.,whentheairtemperatureisator

belowfreezing)coulddamagethehydraulic

system.Whenstartingtheengineincold

conditions,allowittoruninthemiddle

throttlepositionfor2to5minutesbefore

movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelow

freezing,storethemachineinagaragetokeep

itwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.The

fartheryoumovethetractioncontrolsinanydirection,

thefasterthemachinemovesinthatdirection.

Releasethetractioncontrolstostopthemachine.

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Placethe

throttleleverintheFASTpositionforbestperformance.

Youcan,however,usethethrottlepositiontooperate

atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.Movethethrottlelever3/4ofthewaytothe

FASTposition.

Note:Ifyousetthethrottlelowerthanhalfway

totheFASTposition,theenginemaycontinueto

runfor1secondafterturningthekeytotheOFF

position,preventingaloudafter-rebang.

4.Iftheenginehasbeenworkinghardorishot,let

itidleforaminutebeforeturningthekeyswitch

totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency,youcanshutoff

theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand

removethekey.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhile

itisunattended.

Alwaysremovethekeyandengagethe

parkingbrakewhenleavingthemachine

unattended.

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthemachine.The

warrantyofthemachinemaybevoidedifyouuse

themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor

debrisandthatthepinsrotatefreely.Ifthepins

donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith

enoughspacebehindittoaccommodatethe

machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe

attachmentreceiverplate(Figure10).

g003710

Figure10

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe

mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall

thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey

arefullyseatedinthemountplate(Figure11).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot

fullyalignedwiththeholesintheattachment

receiverplate.Checkthereceiverplateand

cleanitifnecessary.

g003711

Figure11

1.Quick-attachpins

(engagedposition)

3.Engagedposition

2.Disengagedposition

WARNING

Ifyoudonotfullyseatthequick-attach

pinsthroughtheattachmentmountplate,

theattachmentcouldfalloffthemachine,

crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully

seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthemachinetocoolbeforetouching

hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,

connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,

backward,andbacktotheNEUTRALpositionto

relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic

connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom

thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe

femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt

upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe

maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling

onthehoses.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem

totheoutside.

5.Iftheattachmentuseshydraulics,movethe

auxiliary-hydraulicsleverforward,backward,

andbacktotheNEUTRALpositiontorelieve

pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe

collarsbackonthehydrauliccouplersand

disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem

contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic

couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and

backthemachineawayfromtheattachment.

AfterOperation

AfterOperationSafety

GeneralSafety

•Shutofftheengine,removethekey,waitforall

movementtostop,andallowthemachinetocool

beforeadjusting,cleaning,storing,orservicingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean

upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

MovingaNon-Functioning

Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill

damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Removetheplugcoveringeachtowvalve

(Figure12).

g005288

Figure12

3.Loosenthejamnutoneachtowvalve.

4.Turneachvalvecounterclockwise1turnwitha

hexwrenchtoopenthem.

5.Towthemachineasrequired.

Important:Donotexceed4.8km/h(3mph)

whentowing.

6.Afterrepairingthemachine,closethetowvalves

andtightenthejamnuts.

Important:Donotovertightenthetow

valves.

7.Replacetheplugs.

HaulingtheMachine

Useaheavy-dutytrailerortrucktohaulthemachine.

Useafull-widthramp.Ensurethatthetrailerortruck

hasallthenecessarybrakes,lighting,andmarkingas

requiredbylaw.Pleasecarefullyreadallthesafety

instructions.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.Refertoyourlocal

ordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout

turnsignals,lights,reectivemarkings,ora

slow-moving-vehicleemblemisdangerous

andcanleadtoaccidentscausingpersonal

injury.

Donotdrivethemachineonapublicstreet

orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck

increasesthepossibilityoftip-overandcould

causeseriousinjuryordeath(Figure13).

•Useonlyfull-widthramps.

•Ensurethatthelengthoframpisatleast4

timesaslongastheheightofthetraileror

truckbedtotheground.Thisensuresthat

rampangledoesnotexceed15degreeson

atground.

g229507

Figure13

1.Full-widthramp(s)in

stowedposition

3.H=heightofthetraileror

truckbedtotheground

2.Rampisatleast4times

aslongastheheightof

thetrailerortruckbedto

theground

4.Trailer

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck

increasesthepossibilityoftip-overandcould

causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga

machineonaramp.

•Loadandunloadthemachinewiththe

heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration

whiledrivingthemachineonarampas

thiscouldcausealossofcontrolora

tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle

andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(s).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy

enduptheramp,carryingloadslow(Figure14).

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora

non-load-bearingattachment(e.g.,

trencher),drivethemachineforwardupthe

ramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,backthe

machineuptheramp.

g237904

Figure14

1.Machinewithfull

attachmentor

non-load-bearing

attachment—drivethe

machineforwardupthe

ramp(s).

2.Machinewithemptyor

noattachment—backthe

machineuptheramp(s).

6.Lowertheloaderarmsallthewaydown.

7.Engagetheparkingbrake(ifequipped),shutoff

theengine,andremovethekey.

8.Usethemetaltie-downloopsonthemachine

tosecurelyfastenthemachinetothetraileror

truckwithstraps,chains,cable,orropes(Figure

15).Refertolocalregulationsfortie-down

requirements.

g248267

Figure15

1.Tie-downloops

UnloadingtheMachine

1.Lowertheramp(s).

2.Unloadthemachinefromthetrailerwiththe

heavyenduptheramp,carryingloadslow

(Figure16).

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora

non-load-bearingattachment(e.g.,

trencher),backitdowntheramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,driveitforward

downtheramp.

g237905

Figure16

1.Machinewithfull

attachmentor

non-load-bearing

attachment—backthe

machinedownthe

ramp(s).

2.Machinewithemptyor

noattachment—drivethe

machineforwarddownthe

ramp(s).

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloops

asliftpoints;refertoFigure15.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

MaintenanceSafety

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously

injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment,

engagetheparkingbrake(ifequipped),shut

offtheengine,andremovethekey.Waitforall

movementtostopandallowthemachinetocool

beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponents

withstoredenergy;refertoRelievingHydraulic

Pressure(page32).

•Disconnectthebatterybeforemakinganyrepairs;

refertoServicingtheBattery(page29).

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith

theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Donottamperwiththesafetydevices.

•UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthemachine.Youmay

voidthewarrantyifyouusethemachinewith

unapprovedattachments.

•UseonlygenuineTororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms

intheraisedpositionwiththehydraulic-cylinder

lock(s).

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst8hours

•Torquethewheel-lugnuts.

•Replacethehydrauliclter.

Aftertherst50hours

•Changetheengineoilandlter.

Beforeeachuseordaily

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheengineoillevel.

•Checkthetirepressure.

•Testtheparkingbrake.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

Every25hours

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,weather,andchemicaldeterioration.

•Checkthehydraulic-uidlevel.

Every100hours

•Changetheengineoil.(Servicemorefrequentlyifconditionsareextremelydusty

orsandy.)

•Checkthebatterycableconnections.

•Torquethewheel-lugnuts.

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Toro 323 Compact Tool Carrier User manual

Brand: Toro

Model: 323 Compact Tool Carrier

Type: User manual

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