Toro Dingo 320-D User manual

Brand: Toro

Model: Dingo 320-D

Type: User manual

This manual is also suitable for

320-D Compact Utility Loader

FormNo.3372-635RevA

Wheelmaster320-DCompact

UtilityLoader

ModelNo.22337CP—SerialNo.312000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3372-635*A

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Shockorexplosionmay

occurifyoudigintothem.

Havethepropertyorworkareamarkedforburied

linesanddonotdiginmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,inAustralia,call1100

forthenationwidemarkingservice).

Introduction

Thismachineisacompactutilityloaderintendedforusein

variousearthandmaterialsmovingactivitiesforlandscaping

andconstructionwork.Itisdesignedtooperateawidevariety

ofattachmentseachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.

Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

G014951

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

StabilityData..........................................................6

SlopeIndicator.......................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................11

1InstallingtheValveLever......................................11

2CheckingFluidLevels...........................................11

3InstallingtheBattery............................................11

4SettingtheEngineSpeed(CEOnly)........................12

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

FillingtheFuelTank...............................................17

DrainingWaterfromtheFuelFilter...........................17

CheckingtheEngineOilLevel.................................18

CheckingtheEngineCoolantLevel...........................18

RemovingDebrisfromtheTractionUnit...................18

CheckingtheHydraulicFluidLevel...........................19

TestingtheParkingBrake........................................19

CheckingtheTirePressure......................................20

StartingtheEngine.................................................20

DrivingtheTractionUnit........................................20

StoppingtheTractionUnit/Engine...........................20

MovingaNon-functioningTractionUnit...................21

UsingtheCylinderLocks.........................................21

UsingAttachments.................................................22

SecuringtheTractionUnitforTransport....................23

AdjustingtheThighSupport....................................23

Maintenance.................................................................25

RecommendedMaintenanceSchedule(s)......................25

PremaintenanceProcedures........................................25

OpeningtheAccessCovers.....................................25

Lubrication...............................................................26

GreasingtheTractionUnit......................................26

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

EngineMaintenance..................................................27

ServicingtheAirCleaner.........................................27

ServicingtheEngineOil..........................................27

FuelSystemMaintenance...........................................29

ChangingtheFuelFilter..........................................29

BleedingtheFuelSystem.........................................29

DrainingtheFuelTank...........................................29

ElectricalSystemMaintenance....................................30

ServicingtheBattery...............................................30

HydraulicSystemMaintenance....................................32

ReplacingtheHydraulicFilter..................................32

ChangingtheHydraulicFluid...................................33

CheckingtheHydraulicLines...................................34

Storage........................................................................34

Troubleshooting...........................................................35

Schematics...................................................................39

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafetyalertsymbol,which

means:

Caution

W ar ning

,or

Danger

—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always

followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other

peopleorproperty.

Preparation

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Shockorexplosionmay

occurifyoudigintothem.

Havethepropertyorworkareamarkedforburied

linesanddonotdiginmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,inAustralia,call1100

forthenationwidemarkingservice).

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.

Longhair,looseclothingorjewelrymaygettangledin

movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf

conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and

functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,shutoffthe

enginebeforeleavingtheoperator'spositionforany

reason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif

anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,stoptheengine,settheparking

brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof

control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotoverloadtheattachmentandalwayskeeptheload

levelwhenraisingtheloaderarms.Logs,boards,and

otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.

Failuretomaintainadequatedistancefromtrees,walls,

andotherbarriersmayresultininjuryasthetractionunit

backsupduringoperationiftheoperatorisnotattentive

tothesurroundings.Onlyoperatetheunitinareaswhere

thereissufcientclearancefortheoperatortosafely

maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom

theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Donotplaceyourfeetundertheplatform.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedintheStability

Datasectionin

StabilityData(page6),andthose

intheattachmentOperator'sManual.Seealsothe

SlopeIndicator(page7).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.

Anemptybucketwillmaketherearofthetractionunit

theheavyend,andafullbucketwillmakethefrontofthe

tractionunittheheavyend.Mostotherattachmentswill

makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms

intheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmaketherear

ofthetractionunitheavy.RefertotheStabilityData

sectionin

StabilityData(page6),todeterminewhether

theattachmentcanbesafelyremovedontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

terraincouldoverturnthetractionunit.Tallgrasscan

hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof

thetractionunit.Warrantymaybevoidedifusedwith

unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifawheelgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttothegroundand

chockingthewheels.

•Donottrytostabilizethetractionunitbyputtingyour

footontheground.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,stoptheengine,andremovethe

key.Waitforallmovementtostopbeforeadjusting,

cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive

last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised

positionwiththehydrauliccylinderlocks.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

buildup.Cleanupoilorfuelspillage.Allowthetraction

unittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pickupbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;neveruse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithina

fewhoursbyaqualiedsurgeonorgangrenemayresult.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover

thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully

lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou

cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.

Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,andaSideUphillratingofC,thenyou

coulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona14°slope,aslistedinthefollowingtable.

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

7°20°17°

Tractionunitwithcounterweight,withoutattachment

5°21°17°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

18°19°18°

C15°16°14°

10°10°9°

5°5°5°

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat

speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

100-1701

1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

2.Warning—removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Cuttinghazardofhand—waitformovingpartstostop.

4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.

108-9733

1.Warning—readthe

Operator'sManual.

4.Armlift—up

7.Buckettilt—down10.Engine—run

2.Tippinghazard—donot

stepoffoperatorplatform

withloadraised,always

operatewiththeheavyend

ofthemachinepointed

uphill,carryloadslow,

maximumloadis515lbs

(234kg).

5.Wheeldrive—forward

8.Buckettilt—up11.Engine—stop

3.Armlift–down

6.Wheeldrive—reverse9.Engine—start

114–9600

93-6686

1.Hydraulicoil

2.ReadtheOperator'sManual.

100-1702

1.Warning—readtheOperator'sManual;maximumload

ratingof515lb.(234Kg).

100-1703

1.Speedselector

100-1704

1.ReadtheOperator's

Manual.

3.Starttheengine.

2.Placetheauxiliary

hydraulicsinNeutral.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe

distancefromthefrontofthetractionunitwhentheloader

armsareraised.

100-8822

1.Warning—donotcarrypassengers.

98-8235

1.Fast

3.Slow

2.Tractiondrive

98-8219

1.Fast

3.Slow

2.Throttle

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

93-9084

1.Liftpoint

2.Tie-downpoint

106–5976

1.Enginecoolantunder

pressure

3.Warning–donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator’sManual.

4.Warning–readthe

Operator’sManual.

98-3555

1.Readtheinstructionsbeforeservicingorperforming

maintenanceonthebattery.

2.Containslead;donotdiscard.

3.Explosionhazard—weareyeprotection.

4.Causticliquid/chemicalburnhazard—toperformrstaid,

ushwithwater.

5.Firehazard—nore,openames,orsmoking.

6.Poisonhazard—keepchildrenasafedistancefromthe

battery.

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

98-4387

1.Warning—wearhearingprotection.

Setup

InstallingtheValveLever

Partsneededforthisprocedure:

Speedselectorvalvelever

Procedure

1.Removeanddiscardthenutsecuringtheboltandlock

washertothespeedselectorlever.

2.Securethelevertothespeedselectorvalveusingthe

boltandlockwasherasillustratedin

Figure4.

Figure4

1.Speedselectorvalvelever2.Speedselectorvalve

CheckingFluidLevels

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checktheengine

oil,hydraulicuid,andenginecoolantlevels.Referto

Operationformoreinformation.

InstallingtheBattery

Partsneededforthisprocedure:

Maintenance-freebattery

Procedure

Thetractionunitisshippedwithoutabattery.Yourdealer

willprovideamaintenancefreebatterywiththeproduct.

WARNING

Batteryterminalsormetaltoolscouldshortagainst

metalcomponents,causingsparks.Sparkscan

causethebatterygassestoexplode,resultingin

personalinjury.

•Whenremovingorinstallingthebattery,donot

allowthebatteryterminalstotouchanymetal

partsofthetractionunit.

•Donotallowmetaltoolstoshortbetweenthe

batteryterminalsandmetalpartsofthetraction

unit.

1.Removethefourboltssecuringthebatterycoverand

removethecover(Figure5).

Figure5

1.Batterycover5.Nut

2.Bolt6.Positivecable

3.Battery7.Negativecable

4.Bars

2.Removethenutsandbarswhichwillsecurethebattery

(Figure5).

3.Chargethebatteryfor10to15minutesat25to30

ampsor30minutesat4to6amps.Donotovercharge

thebattery.

WARNING

Chargingthebatteryproducesgassesthatcan

explode.

Neversmokenearthebatteryandkeepsparks

andamesawayfrombattery.

4.Whenthebatteryisfullycharged,unplugthecharger

fromtheelectricaloutlet,thendisconnectthecharger

leadsfromthebatteryposts.

5.Installthebatteryontotheplatform(

Figure5).

6.Securethebatteryinthechassiswiththebarsandnuts

removedpreviously(Figure5).

7.Connectthepositive(red)cabletothepositive(+)

batterypost(

Figure5).Slidetherubbercoverover

thebatterypost.

WARNING

Incorrectbatterycableroutingcoulddamage

thetractorandcablescausingsparks.Sparks

cancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

8.Connectthenegative(black)cabletothenegative(-)

batterypost(

Figure5).

Important:Ensurethatthebatterycablesdonot

contactanysharpedgesoreachother.

9.Installthebatterycover(

Figure5).

SettingtheEngineSpeed(CE

Only)

Partsneededforthisprocedure:

1Aluminumtube

Procedure

IfyouaresettingupthismachineforuseintheEuropean

Community(CE),youneedtopermanentlyadjusttheengine

speedsothatitdoesnotrunabove3200RMP ,asfollows:

1.Starttheengineandrunitathalfthrottlefor5to10

minutestowarmitup.

Important:Theenginemustbewarmbefore

makingthisadjustment.

2.MovethethrottletotheFastposition.

3.Usingatachometerandthethrottleadjustmentscrew

ontheengine(Figure6),settheenginespeedto3200

RPMmaximum,thentightenthejamnutonthe

adjustingscrew .

Important:Ifyouexceed3200RPM,theengine

willnotbeincompliancewithCEregulationsand

cannotbelegallysoldorusedintheEuropean

Community.

Figure6

1.Throttleadjustmentscrew2.Aluminumtube

4.Stoptheengine.

5.Slideanaluminumtubeoverthethrottleadjustment

screwandjamnut(

Figure6)andcrimpitdownover

thescrewsothatthescrewcannotbeadjustedagain.

Important:Thetubemustbefullyoverthejam

nuttopreventaccesstoit.

6.Closetherearaccesscoverandsecureitwiththe

lanyardfastener.

ProductOverview

G005939

Figure7

1.Mountplate7.Wheel

13.Controlpanel

19.Parkingbrakelever

2.Tiltcylinder

8.Liftcylinder14.Liftpoints20.Radiatorllcap

3.Auxiliaryhydrauliccouplers

9.Operatorplatform

(removablecounterweight

notshown)

15.Handle21.Thighsupport

4.Loaderarms

10.Rearaccesscover(open)

16.Battery22.Flowdividercontrol

5.Frontaccesscover11.Engine17.Indicatorlights

6.Fueltank

12.Airlter

18.Towvalves

Controls

Becomefamiliarwithallthecontrols(Figure8)beforeyou

starttheengineandoperatethetractionunit.

G006057

631524

78

Figure8

1.Tractioncontrollevers

5.Speedselectorlever

2.Attachmenttiltlever6.Throttlelever

3.Loaderarmlever7.Keyswitch

4.Auxiliaryhydraulicslever8.Hourmeter

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,hasthree

positions:off,run,andstart.

•Tostarttheengine,rotatethekeytotherunposition,the

glowpluglightwillcomeon.Whentheglowpluglight

turnsoff,turnthekeytothestartposition.Releasethe

keywhenenginestartsanditwillmoveautomaticallyto

therunposition.

•Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand

rearwardtodecreasespeed.

TractionControlLevers

•Tomoveforward,movethetractioncontrollevers

forward.Tomoverearward,movethetractioncontrol

leversrearward.

•Togostraight,movebothtractioncontrolleversequally.

•Toturn,movetheleverlocatedonthesideyouwantto

turnbacktowardtheneutralpositionwhilekeepingthe

otherleverengaged.

Note:Thefartheryoumovethetractioncontrollevers

ineitherdirection,thefasterthetractionunitwillmove

inthatdirection.

•Tosloworstop,movethetractioncontrolleversto

neutral.

AttachmentTiltLever

•Totilttheattachmentforward,slowlypushtheattachment

tiltleverforward.

•Totilttheattachmentrearward,slowlypulltheattachment

tiltleverrearward.

LoaderArmLever

•Tolowertheloaderarms,slowlypushtheloaderarm

leverforward.

•Toraisetheloaderarms,slowlypulltheloaderarmlever

rearward.

LoaderValveLock

Theloadervalvelocksecurestheloaderarmandattachment

tiltleverssothatyoucannotpushthemforward.Thishelps

toensurethatnoonewillaccidentallylowertheloaderarms

duringmaintenance.Securetheloaderarmswiththelock

anytimeyouneedtostopthemachinewiththeloaderarms

raised.

Tosetthelock,pullitbackandallthewaydownagainstthe

levers(Fig.13).

Note:Youwillneedtomovetheleversrearwardtoengage

ordisengagetheloadervalvelock.

Figure9

1.Loadervalvelock,

engaged

2.Loadervalvelock,

disengaged

AuxiliaryHydraulicsLever

•Tooperateahydraulicattachmentinforwarddirection,

slowlypulltheauxiliaryhydraulicsleverupwardandthen

rearward.

•Tooperateahydraulicattachmentinreversedirection,

slowlypulltheauxiliaryhydraulicsleverupwardandthen

pushitforward.Thisisalsocalledthedetentposition

becauseitdoesnotrequireoperatorpresence.

SpeedSelectorLever

WARNING

Ifyoumovethespeedselectorleverwhilethe

tractionunitisinmotion,thetractionunitwill

eitherstopsuddenlyoracceleratequickly.Ifyou

operatethetractionunitwiththespeedselector

leverinanintermediateposition,thetractionunit

willoperateerraticallyandmaybedamaged.You

couldlosecontrolofthetractionunitandinjure

bystandersoryourself.

•Donotmovethespeedselectorleverwhenthe

tractionunitisinmotion.

•Donotoperatethetractionunitwhenthespeed

selectorisinanyintermediateposition(i.e.,

anypositionotherthanfullyforwardorfully

rearward).

•Movethespeedselectorlevertotheforwardpositionto

setthetractiondrive,loaderarms,andattachmenttiltto

highspeedandtheauxiliaryhydraulicstolowspeed.

•Movethespeedselectorlevertotherearwardpositionto

settheauxiliaryhydraulicstohighspeedandthetraction

drive,loaderarms,andattachmenttilttolowspeed.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation

thathavebeenloggedonthetractionunit.

After50hoursandevery75hoursthereafter(thatisat50,

125,200,etc.)thehourmeterdisplaysSVConthelower

leftsideofthescreentoremindyoutochangetheoiland

performtherequiredmaintenance.Afterevery400hours

(400,800,1200,etc.),thehourmeterdisplaysSVConthe

lowerrightsideofthescreentoremindyoutoperformthe

maintenanceproceduresbasedona400hourschedule.These

reminderscomeonstartingthreehourspriortotheservice

intervaltimeandashatregularintervalsforsixhours.

FlowDividerControl

Thetractionunithydraulics(i.e.,thetractiondrive,loader

arms,andattachmenttilt)workonaseparatehydrauliccircuit

fromtheauxiliaryhydraulicsforpoweringattachments;

however,thetwosystemssharethesamehydraulicpumps.

Usingtheowdividercontrol(

Figure10),youcanvarythe

speedofthetractionunithydraulicsbydivertinghydraulic

owtotheauxiliaryhydraulicscircuit.Theowdivider

allowsyoutodividetheowofuidinvaryingdegreesto

slowthetractionunit.Thus,themorehydraulicowyou

diverttotheauxiliaryhydraulics,theslowerthetractionunit

hydraulicswillmove.

Figure10

1.Flowdividercontrol4.10to11o'clockposition

2.Knob5.9o'clockposition

3.12o'clockposition

•Movetheowdividercontroltothetwelveo'clock

positiontoprovidemaximumspeedtothetractionunit

hydraulics.

Usethissettingforfastoperationofthetractionunit.

•Movetheowdividercontrolbetweenthetwelveo'clock

andnineo'clockpositionstoslowthetractionunit

hydraulicsandnetunethespeed.

Useasettinginthisrangewithattachmentswith

hydraulicswhereyouneedtobothruntheattachment

andmovethetractionunithydraulics,suchastheauger,

boringunit,hydraulicblade,andtiller.

•Movethecontroltothenineo'clockpositiontotransfer

allhydraulicowtotheauxiliaryhydraulicsofthe

attachment.

Inthissetting,thetractionunithydraulicswillnotwork.

Usethissettingwithhydraulicattachmentsthatdonot

requiredthetractionunithydraulics.Therearecurrently

noattachmentsthatrequirethenineo'clockposition;

however,thetrencherdoesworkbestifyousetitclose

tonineo'clocksothatthetractionunitwillcreepslowly

whentrenching.

Note:Theowdividercontrolcanbexedinplaceby

turningtheknobonthecontrolclockwiseuntilitcontactsthe

dial(

Figure10).

ParkingBrake

Thetractionunitisequippedwithaparkingbrake(Figure11).

Rotatethebrakeleverdownwardtosetthebraketolockthe

rearwheelswheneverthetractionunitwillbestoppedona

hillorleftunattended.Movetheleverupbeforedrivingthe

tractionunit.

Figure11

1.Parkingbrakelever—On

position

2.Parkingbrakelever—Off

position

IndicatorLights

Theindicatorlightswarnyouinthecaseofasystem

malfunctionand,inthecaseoftheglowpluglight,indicate

thattheglowplugsareon.Figure12illustratesthefour

indicatorlights.

Figure12

1.Oilpressurelight

3.Enginetemperaturelight

2.Batterylight

4.Glowpluglight

•EngineTemperatureLight

Iftheenginetemperaturelightison,theengineis

overheating.Stoptheengineandallowthetractionunit

tocooldown.Checkthecoolantlevelandthebeltsto

thefanandwaterpump.Fillthecoolantasrequiredand

replaceanywornorslippingbelts.Iftheproblempersists,

contactyourAuthorizedToroDealerfordiagnosticsand

repair.

•OilPressureLight

Thislightisonforafewsecondswheneveryoustartthe

engine.Iftheoilpressurelightisonwhiletheengineis

running,theengineoilpressureislow.Stoptheengine

andallowthetractionunittocooldown.Checktheoil

levelandllthecrankcasewithoilasneeded.Ifthe

problempersists,contactyourAuthorizedToroDealer

fordiagnosticsandrepair.

•BatteryLight

Thislightisonforafewsecondswheneveryoustart

theengine.Ifthebatterylightisonwhiletheengine

isrunning,thealternator,battery,orelectricalsystem

isbroken.ContactyourAuthorizedToroDealerfor

diagnosticsandrepair.

•GlowPlugLight

Thislightisonwhenthekeyisturnedtorunbefore

startingtheengine.Theglowpluglightwillremainon

forupto10seconds,indicatingthattheglowplugsare

warmingtheengine.Iftheglowpluglightisonwhilethe

engineisrunning,theglowplugsarebroken.Contact

yourAuthorizedToroDealerfordiagnosticsandrepair.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width

40.5inches(103cm)

Length

60inches(152cm)

Height

49inches(125cm)

Weight(withoutattachmentorcounterweight)1722lb(783kg)

Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)524lb(238kg)

Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1048lb(476kg)

Wheelbase

28inches(71cm)

Dumpheight(withstandardbucket)47inches(120cm)

Reach—fullyraised(withstandardbucket)26inches(66cm)

Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperatingenvironment

ordamagethetractionunit.

Operation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefuel,oil,andcoolantlevel;removedebrisfromthetractionunit;testthe

parkingbrake,andcheckthetirepressure.Also,ensurethattheareaisclearofpeopleanddebris.Youshouldalso

knowandhavemarkedthelocationsofallutilitylines.

CAUTION

Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.

Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands

areholdingthehandles.

FillingtheFuelTank

Theenginerunsonclean,freshdieselfuelwithaminimum

cetaneratingof40.Purchasefuelinquantitiesthatcanbe

usedwithin30daystoensurefuelfreshness.

Usesummergradedieselfuel(No.2-D)attemperatures

above20°F(-7°C)andwintergradedieselfuel(No.1-D

orNo.1-D/2-Dblend)below20°F(-7°C).Useofwinter

gradedieselfuelatlowertemperaturesprovideslowerash

pointandpourpointcharacteristics,allowingeasierstartsand

lesseningthechancesofchemicalseparationofthefueldue

tolowertemperatures.

Useofsummergradedieselfuelabove20°F(-7°C)will

contributetowardlongerlifeofthefuelpumpcomponents.

Important:Donotusekeroseneorgasolineinplaceof

dieselfuel.Failuretoobservethiscautionwilldamage

theengine.

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundthefueltankcapandremovethecap.

4.Fillthetanktoaboutoneinchbelowthetopofthe

tank,notthellerneck,withdieselfuel.

DANGER

Undercertainconditions,dieselfuelandfuel

vaporsarehighlyammableandexplosive.A

reorexplosionfromfuelcanburnyouand

othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,

inanopenarea,whentheengineisoffand

iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.

Addfueltothefueltankuntilthelevelis

1/4to1/2inch(6to13mm)belowthe

bottomofthellerneck.Thisemptyspace

inthetankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved

containerandkeepthecapinplace.

5.Installthefueltankcap.Wipeupanyfuelthatmay

havespilled.

Note:Ifpossible,llthefueltankaftereachuse.Thiswill

minimizepossiblebuildupofcondensationinsidethefuel

tank.

DrainingWaterfromtheFuel

Filter

ServiceInterval:Beforeeachuseordaily

Drainwaterorothercontaminantsfromthefuellterdaily.

1.Stoptheengineandremovethekey.

2.Opentherearaccesscover.

3.Turnthedrainvalveuntilthewaterrunsoutofthe

lter(

Figure13).

Note:Thefuellterislocatednearthebottomof

thefueltank.

Figure13

1.Fuellter

2.Drainvalve

4.Closethevalve.

5.Closetherearaccesscover.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Opentherearaccesscover.

4.Cleanaroundtheoildipstick(

Figure14).

G005936

123

Figure14

1.Fillercap

3.Oildipstick

2.Valvecover4.Metalend

5.Pulloutthedipstickandwipethemetalendclean

(Figure14).

6.Slidethedipstickfullyintothedipsticktube(

Figure14).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow,cleanaroundtheoilllercapand

removethecap(

Figure14).

9.Slowlypouronlyenoughoil(dieselengineoil,API

serviceCH-4,CI-4,orhigher;refertoServicingthe

EngineOilinMaintenance)intothevalvecoverto

raisetheleveltotheuppermarkonthedipstick.

Important:Donotoverllthecrankcasewithoil

becausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

CheckingtheEngineCoolant

Level

ServiceInterval:Beforeeachuseordaily

Thecoolingsystemislledwitha50/50solutionofwater

andpermanentethyleneglycolantifreeze.Checkthelevel

ofcoolantatthebeginningofeachday,beforestartingthe

engine.

WARNING

Iftheenginehasbeenrunning,thecoolantinthe

radiatorwillbehotandpressurized.Ifyouremove

thecap,itmaysprayout,causingsevereburns.

•Donotremovetheradiatorcaptocheckcoolant

levels.

•Donotremovetheradiatorcapwhentheengine

ishot.Allowtheenginetocoolforatleast15

minutesoruntiltheradiatorcapiscoolenough

totouchwithoutburningyourhand.

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Removetheradiatorllercapandcheckthecoolant

level(

Figure15).

Thecoolantshouldbeuptollerneck.

Figure15

1.Radiatorcap

4.Ifcoolantlevelislow,addcoolantuptothebottomof

thellerneck.

Important:Donotoverlltheradiator.

5.Replacetheradiatorllercap,ensuringthatitistightly

sealed.

RemovingDebrisfromthe

TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithablocked

radiator,willresultinenginedamagefromoverheating.

1.Parkthetractionunitonalevelsurface,raisetheloader

arms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Removethefrontaccesscover.

4.Cleananydebrisfromthegrill.

5.Opentherearaccesscover.

6.Wipeawaydebrisfromtheaircleaner.

7.Cleananydebrisbuildupontheenginewithabrush

orblowerbeforeeachuse.

Important:Itispreferabletoblowdirtout,rather

thanwashingitout.Ifwaterisused,keepitaway

fromelectricalitemsandhydraulicvalves.Do

notuseahigh-pressurewasher.High-pressure

washingcandamagetheelectricalsystemand

hydraulicvalvesordepletegrease.

8.Replaceandsecurethefrontandrearaccesscovers.

9.Removeandstorethecylinderlocksandlowerthe

loaderarms.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

Checkthehydraulicuidlevelbeforetheengineisrst

startedandafterevery25operatinghours.

HydraulicTankCapacity:14.8USgallons(56l)

Referto

ChangingtheHydraulicFluid(page33)forhydraulic

uidspecications.

1.Removetheattachment,ifoneisinstalled.

2.Parkthetractionunitonalevelsurface,raisetheloader

arms,andinstallthecylinderlocks.

3.Stoptheengine,removethekey,andallowtheengine

tocool.

4.Removethefrontaccesscover.

5.Cleantheareaaroundthellerneckofthehydraulic

tank(

Figure16).

6.Removethecapfromthellerneckandchecktheuid

levelonthedipstick(Figure16).

Theuidlevelshouldbebetweenthemarksonthe

dipstick.

Figure16

1.Fillerneckcap2.Dipstick

7.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

8.Installthecaponthellerneck.

9.Installthefrontaccesscover.

10.Removeandstorethecylinderlocksandlowerthe

loaderarms.

TestingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.MovetheparkingbrakelevertotheOnposition

(Figure17).

Figure17

1.Parkingbrakelever—On

position

2.Parkingbrakelever—Off

position

2.Starttheengine.

3.Slowlyeasethetractiondriveleversforwardor

rearward.

4.Ifthetractionunitmoves,contactyourAuthorized

ToroDealerforservice.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied.Checkthe

tireswhentheyarecoldtogetthemostaccuratereading.

Pressure:15-20psi(103-138kPa)

Note:Usealowertirepressure,15psi(103kPa),when

operatinginsandysoilconditionstoprovidebettertraction

intheloosesoil.

G003793

Figure18

1.Valvestem

StartingtheEngine

1.Standontheplatform.

2.Ensurethattheauxiliaryhydraulicsleverisinneutral.

3.Movethethrottlelevermidwaybetweenslow(turtle)

andfast(rabbit)positions.

4.Insertthekeyintotheignitionandturnittotherun

position.

Note:Thebattery,oilpressure,andglowpluglights

willcomeon.

5.Whentheglowpluglightturnsoff,turnthekeytothe

startposition.Whentheenginesstarts,releasethekey.

Note:Awarmenginemaybestartedwithoutwaiting

forthelighttoturnoff.

Important:Donotengagethestarterformore

than10secondsatatime.Iftheenginefailsto

start,allowa30secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

burnoutthestartermotor.

6.Movethethrottlelevertodesiredsetting.

Important:Ifyouruntheengineathighspeeds

whenthehydraulicsystemiscold(i.e.,whenthe

ambientairtemperatureisnearfreezingorlower),

hydraulicsystemdamagecouldoccur.When

startingtheengineincoldconditions,allowthe

enginetoruninthemiddlethrottlepositionfor

2to5minutesbeforemovingthethrottletofast

(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,store

thetractionunitinagaragetokeepitwarmerandaid

instarting.

DrivingtheTractionUnit

Thethrottlecontrolregulatestheenginespeedasmeasured

inrpm(revolutionsperminute).Placethethrottleleverinthe

fast(rabbit)positionforbestperformance.

Note:Thethrottlepositioncanbeutilizedtooperateat

slowerspeeds.

Todrivethetractionunit,completethefollowingactionsas

necessary:

•Tomoveforward,movethetractioncontrollevers

forward.

•Tomoverearward,movethetractioncontrollevers

rearward.

•Togostraight,movebothtractioncontrolleversequally.

•Toturn,movetheleverlocatedonthesideyouwantto

turntowardtheneutralpositionwhilekeepingtheother

leverengaged.

•Tosloworstop,movethetractioncontrolleversto

neutral.

Note:Thefartheryoumovethetractioncontrolleversin

eitherdirection,thefasterthetractionunitwillmoveinthat

direction.

StoppingtheTraction

Unit/Engine

1.Movethetractioncontrolleverstoneutral.

2.Movethethrottlelevertotheslow(turtle)position.

3.Lowertheloaderarmstotheground.

4.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardorishot,

letitidleforaminutebeforeturningtheignitionkey

off.Thishelpscooltheenginebeforeitisstopped.In

anemergency,theenginemaybestoppedimmediately.

5.Removethekey.

CAUTION

Achildoruntrainedbystandercouldattempt

tooperatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleaving

thetractionunit,evenifjustforafewseconds.

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Toro Dingo 320-D User manual

Brand: Toro

Model: Dingo 320-D

Type: User manual

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