Sauder 418647 Operating instructions

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 372757 05/20/15

Purchased: __________________

Be sure to ive us a rin before

makin any returns. 1-800-523-3987

Lateral File

Orchard Hills Collection | Model 418647

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

Prefer the phone? Call 1-800-523-3987.

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Table of Contents Assembly Tools Required

3

4

5-22

23-25

26-28

29-30

31

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

418647 www.sauder.com/servicesPae 2

Tape Measure

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

Now you know

our ABCs.

418647www.sauder.com/services

Pae 3

A RIGHT END (1)

B LEFT END (1)

C TOP (1)

D BOTTOM (1)

E BACK (1)

F LOWER BACK (1)

G DRAWER FRONT (2)

M63 DRAWER BRACE (2)

L BASE (1)

M TOP MOLDING (1)

D61 DRAWER BACK (2)

D429 LEFT DRAWER SIDE (2)

D430 RIGHT DRAWER SIDE (2)

D729 DRAWER BOTTOM (2)

A

B

C

D

E

F

L

M

G

D729

D61

D430

D429

G

D729

D61

D430

D429

M63

Hardware Identiﬁ cation

418647 www.sauder.com/servicesPae 4

å Screws are shown actual size. You may receive extra hardware with your unit.

(EXTENSION SET SHOWN SEPARATED)

EXTENSION RAIL - 4

N

EXTENSION SLIDE - 4

O

FILE ROD - 4

9B

INTERLOCK TRACK - 1

22G

FILE BAR - 4

1B

HIDDEN CAM - 10

1F

CAM DOWEL - 10

2F

ANGLE BRACKET - 5

5G 20G

DRAWER ACTUATOR - 2

29G

CABINET ACTUATOR - 2

PULL MOUNT - 8

115K

PULL - 4

114K

10A

SLIDE CAM - 4

METAL PIN - 4

1R

SILVER 1-1/8" FLAT HEAD SCREW - 3

10S

BLACK 9/16" LARGE HEAD SCREW - 14

1S

BROWN 7/16" LARGE HEAD SCREW - 8

6S

3S

GOLD 5/16" FLAT HEAD SCREW - 16

NAIL - 10

1N

30S

BLACK 1-9/16" FLAT HEAD SCREW - 10

FILE GLIDE - 4

6B

FILE BRACKET - 4

12B

15S

SILVER 5/8" MACHINE SCREW - 8

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

418647www.sauder.com/services

Pae 5

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratchin your unit or the ﬂ oor.

å

Push ten HIDDEN CAMS (1F) into the ENDS (A and B),

BOTTOM (D), and BRAWER BRACES (M63). Then, insert the

metal end of a CAM DOWEL (2F) into each HIDDEN CAM.

Arrow

1F

2F

(10 used)

Arrow

1F

2F

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

Do not tihten the HIDDEN CAMS in this step.

A

B

D

M63

Step 2

418647 www.sauder.com/servicesPae 6

å

Insert the CABINET ACTUATORS (29G) into the holes

shown in the RIGHT END (A).

å

Separate the EXTENSION SLIDES (O) from the

EXTENSION RAILS (N) as shown in the lower diaram. Be

prepared, the parts are reasy. You will use the RAILS (N)

in STEP 4.

29G

A

Ede without HIDDEN CAMS

This pin must insert

into the location holes

in the RIGHT END (A).

Surface with

HIDDEN CAMS

NO

Push the black lever in and pull the SLIDE from the RAIL.

Step 3

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Pae 7

Cut out this rectanle to use as a "spacer"

3"

å

Diaram 1. Cut out and use the "spacer" at the top of this pae to measure 3" from one end of the

INTERLOCK TRACK (22G). Position the INTERLOCK TRACK as shown.

å

ACTUATOR / TRACK ATTACHMENT:

å

Diaram 2. Tilt the ﬁ rst ede of the INTERLOCK TRACK (22G) into the CABINET ACTUATOR (29G).

å

Diaram 3. Rotate the INTERLOCK TRACK and apply force to enae the second ede into the

CABINET ACTUATOR.

å

Diaram 4. Repeat the ACTUATOR / TRACK ATTACHMENT for the next CABINET ACTUATOR while

holdin the previously completed CABINET ACTUATOR in its location hole. Repeat these steps until

all ACTUATORS have been attached.

å

Visually check that all INTERLOCK TRACK edes have been enaed into the CABINET ACTUATORS

as shown in diaram 3. Then, remove the INTERLOCK TRACK assembly from the END. You will use

these parts in the next step.

1.

4.

3.2.

22G

29G

22G

29G

Do not slide the CABINET ACTUATORS

onto the INTERLOCK TRACK.

A

3"

Ede without HIDDEN CAMS

Step 4

å

Insert the INTERLOCK TRACK (22G) with CABINET

ACTUATORS (29G) into the roove in the RIGHT END (A)

exactly as shown.

å

Fasten two EXTENSION RAILS (N) to each END (A and B).

Use eiht GOLD 5/16" FLAT HEAD SCREWS (3S).

å

NOTE: For each EXTENSION RAIL, turn a SCREW into the

hole shown in the enlared diaram. Then, slide the inner

cartride of the EXTENSION RAIL out to ﬁ nd the other hole

that lines up with the hole in the END. Turn a SCREW into this

hole.

418647 www.sauder.com/servicesPae 8

A

B

N

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

3S

22G

Open end

29G

After fastenin the RAILS to the ENDS, rest the INTERLOCK

TRACK assembly aainst the RAILS. There should be no

more than a 1/16" ap between all ACTUATORS and RAILS.

Remember:

Rihty tihty.

Lefty loosey.

å

Fasten the LEFT END (B) to the TOP (C). Tihten two

HIDDEN CAMS.

Step 5

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Pae 9

Start Tighten

Arrow

Minimum

190 derees

Caution

Risk of damae or

injury. HIDDEN CAMS

must be completely

tihtened. HIDDEN

CAMS that are not

completely tihtened

may loosen, and parts

may separate. To

completely tihten:

Arrow

Maximum

210 derees

Surface with holes

C

B

Curved ede

Finished ede

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

Surface

with

HIDDEN

CAMS

Step 6

å

Fasten the TOP MOLDING (M) to the TOP (C). Use three

SILVER 1-1/8" FLAT HEAD SCREWS (10S).

å

Insert four METAL PINS (1R) into the LOWER BACK (F).

å

Push the LOWER BACK (F) onto the LEFT END (B).

418647 www.sauder.com/servicesPae 10

C

B

F

SILVER 1-1/8" FLAT HEAD SCREW

(3 used for the TOP MOLDING)

10S

M

These holes

must be here.

1R

Curved ede

å

Fasten the BOTTOM (D) to the LEFT END (B). Tihten two

HIDDEN CAMS.

Step 7

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Pae 11

Arrow

Minimum

190 derees

Maximum

210 derees

B

D

These holes

must be here.

Surface with

HIDDEN CAMS

Step 8

å

Fasten the RIGHT END (A) to the TOP (C), BOTTOM (D),

and LOWER BACK (F). Tihten four HIDDEN CAMS.

418647 www.sauder.com/servicesPae 12

Arrow

Minimum

190 derees

Maximum

210 derees

C

D

Finished ede

A

F

Surface

without

HIDDEN

CAMS

å

Fasten ﬁ ve ANGLE BRACKETS (5G) to the ENDS (A and B) and

BOTTOM (D). Use ﬁ ve BLACK 9/16" LARGE HEAD SCREWS (1S).

å

Fasten the BASE (L) to the ENDS (A and B) and BOTTOM (D). Use

ﬁ ve BLACK 9/16" LARGE HEAD SCREWS (1S).

Step 9

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Pae 13

D

A

L

B

5G

BLACK 9/16" LARGE HEAD SCREW

(10 used in this step)

1S

Curved ede

Step 10

å

Carefully turn your unit over onto its front edes and lay

the BACK (E) over your unit.

å

Make equal marins alon all four edes of the BACK (E).

Push on opposite corners of your unit if needed to make

it "square".

å

Fasten the BACK (E) to your unit usin four BROWN 7/16"

LARGE HEAD SCREWS (6S) alon the bottom ede and

ten NAILS (1N) alon the top and side edes.

418647 www.sauder.com/servicesPae 14

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

NAIL

(10 used alon the top and side edes)

1N

Notched ede

BROWN 7/16" LARGE HEAD SCREW

(4 used alon the bottom ede)

6S

E

Step 11

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Pae 15

VIEW THE T-LOCK BOX VIDEO

12

å

Insert the DRAWER SIDES (D429 and D430)

at an anle into the slot at each end of the

DRAWER FRONT (G).

å

Slide the DRAWER BOTTOM (D729) into the rooves

in the DRAWER SIDES (D429 and D430) and

DRAWER FRONT (G).

The tabs should insert freely

into the slots. Gently tilt the

DRAWER SIDES side to side

until the tabs slip into the slots.

Groove

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

D430

D429

D729

D430

D429

D61

D429

G

Unﬁ nished

surface

With the palm of your hand,

tap the DRAWER BOTTOM

down into the roove.

D430

å

Fasten the DRAWER BRACE (M63) to the

DRAWER FRONT (G). Tighten one HIDDEN CAM.

å

Fasten the DRAWER BACK (D61) to the DRAWER

SIDES (D429 and D430) and DRAWER BRACE (M63).

Use ﬁ ve BLACK 1-9/16" FLAT HEAD SCREWS (30S).

å

NOTE: Be sure the DRAWER BOTTOM (D729) inserts

into the roove of the DRAWER BACK (D61).

å

Repeat this step for the other drawer.

Surface with

HIDDEN CAM

34

Arrow

Maximum

210 derees

Minimum

190 derees

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(10 used in this step)

30S

G

M63

Step 12

418647 www.sauder.com/servicesPae 16

20G

O

1

2

3

4

These tabs must

insert into the slots.

Slot

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

D430

å

Stand one of the drawers upriht onto the LEFT DRAWER SIDE (D429).

å

Insert a SLIDE CAM (10A) into the lare hole in the RIGHT DRAWER SIDE (D430).

å

Insert the tabs on one of the DRAWER ACTUATORS (20G) into the slots in an

EXTENSION SLIDE (O).

å

Fasten this EXTENSION SLIDE (O) to the RIGHT DRAWER SIDE (D430). Use two

GOLD 5/16" FLAT HEAD SCREWS (3S).

å

Repeat this step for the other drawer.

10A

Screw head - turn the CAM

to line up holes in SLIDES

with holes in DRAWER SIDES.

D429

Open end

å

Now, ﬂ ip the drawer over onto the RIGHT DRAWER SIDE (D430).

å

Insert a SLIDE CAM (10A) into the lare hole in the LEFT DRAWER SIDE (D429).

å

Fasten one of the EXTENSION SLIDES (O) to the LEFT DRAWER SIDE (D429).

Use two GOLD 5/16" FLAT HEAD SCREWS (3S).

å

NOTE: The screw head in the CAM must be visible throuh the slotted hole in

the SLIDE.

å

Repeat this step for the other drawer.

Step 13

418647www.sauder.com/services

Pae 17

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

1

2

3

4

10A

Screw head - turn the CAM

to line up holes in SLIDES

with holes in DRAWER SIDES.

D429

D430

Open end

O

Step 14

å

Press one of the FILE GLIDES (6B) over the RIGHT DRAWER

SIDE (D430) on one of the drawers. The FILE GLIDES are

necessary to han ﬁ les.

å

Fasten a FILE BRACKET (12B) to the DRAWER FRONT (G).

Use two BLACK 9/16" LARGE HEAD SCREWS (1S).

å

Fasten a FILE BRACKET (12B) to the DRAWER BACK (D61).

Use two BROWN 7/16" LARGE HEAD SCREWS (6S).

å

Repeat this step for the other drawer.

418647 www.sauder.com/servicesPae 18

G

6B

12B

D61

BROWN 7/16" LARGE HEAD SCREW

(4 used for the DRAWER BACKS)

6S

BLACK 9/16" LARGE HEAD SCREW

(4 used for the DRAWER FRONTS)

1S

D430

å

Slide the FILE RODS (9B) throuh a FILE BAR (1B),

throuh the holes in the FILE BRACKETS (12B), throuh

another FILE BAR (1B), and into the FILE GLIDE (6B) on

the RIGHT DRAWER SIDE (D430).

å

Slide another FILE GLIDE (6B) onto the other end of the

FILE RODS (9B), then press this FILE GLIDE over the

LEFT DRAWER SIDE (D429).

å

Repeat this step for the other drawer.

Step 15

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Pae 19

6B

9B

1B

12B

D429

D430

Use the exact holes shown in

the FILE GLIDES (6B) and FILE

BRACKETS (12B) to insert the

FILE RODS (9B) throuh.

Use these holes.

Use this hole for

the FILE ROD.

Use this hole for

the FILE ROD.

Step 16

å

Fasten two PULLS (114K) and four PULL MOUNTS (115K)

to the DRAWER FRONT (G). Use four SILVER 5/8"

MACHINE SCREWS (15S).

å

Repeat this step for the other drawer.

418647 www.sauder.com/servicesPae 20

114K

115K

G

115K

SILVER 5/8" MACHINE SCREW

(8 used in this step)

15S

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