NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 372757 05/20/15
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Lateral File
Orchard Hills Collection | Model 418647
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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Table of Contents Assembly Tools Required
3
4
5-22
23-25
26-28
29-30
31
Part Identifi cation
Hardware Identifi cation
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
418647 www.sauder.com/servicesPae 2
Tape Measure
Part Identifi cation
å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identifi cation to help identify similar parts.
Now you know
our ABCs.
418647www.sauder.com/services
Pae 3
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E BACK (1)
F LOWER BACK (1)
G DRAWER FRONT (2)
M63 DRAWER BRACE (2)
L BASE (1)
M TOP MOLDING (1)
D61 DRAWER BACK (2)
D429 LEFT DRAWER SIDE (2)
D430 RIGHT DRAWER SIDE (2)
D729 DRAWER BOTTOM (2)
A
B
C
D
E
F
L
M
G
D729
D61
D430
D429
G
D729
D61
D430
D429
M63
M63
Hardware Identifi cation
418647 www.sauder.com/servicesPae 4
å Screws are shown actual size. You may receive extra hardware with your unit.
(EXTENSION SET SHOWN SEPARATED)
EXTENSION RAIL - 4
N
EXTENSION SLIDE - 4
O
FILE ROD - 4
9B
INTERLOCK TRACK - 1
22G
FILE BAR - 4
1B
HIDDEN CAM - 10
1F
CAM DOWEL - 10
2F
ANGLE BRACKET - 5
5G 20G
DRAWER ACTUATOR - 2
29G
CABINET ACTUATOR - 2
PULL MOUNT - 8
115K
PULL - 4
114K
10A
SLIDE CAM - 4
METAL PIN - 4
1R
SILVER 1-1/8" FLAT HEAD SCREW - 3
10S
BLACK 9/16" LARGE HEAD SCREW - 14
1S
BROWN 7/16" LARGE HEAD SCREW - 8
6S
3S
GOLD 5/16" FLAT HEAD SCREW - 16
NAIL - 10
1N
30S
BLACK 1-9/16" FLAT HEAD SCREW - 10
FILE GLIDE - 4
6B
FILE BRACKET - 4
12B
15S
SILVER 5/8" MACHINE SCREW - 8
Step 1
Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
418647www.sauder.com/services
Pae 5
å
Assemble your unit on a carpeted fl oor or on the empty
carton to avoid scratchin your unit or the fl oor.
å
Push ten HIDDEN CAMS (1F) into the ENDS (A and B),
BOTTOM (D), and BRAWER BRACES (M63). Then, insert the
metal end of a CAM DOWEL (2F) into each HIDDEN CAM.
Arrow
1F
2F
(10 used)
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tihten the HIDDEN CAMS in this step.
A
B
D
M63
M63
Step 2
418647 www.sauder.com/servicesPae 6
å
Insert the CABINET ACTUATORS (29G) into the holes
shown in the RIGHT END (A).
å
Separate the EXTENSION SLIDES (O) from the
EXTENSION RAILS (N) as shown in the lower diaram. Be
prepared, the parts are reasy. You will use the RAILS (N)
in STEP 4.
29G
29G
29G
A
Ede without HIDDEN CAMS
This pin must insert
into the location holes
in the RIGHT END (A).
Surface with
HIDDEN CAMS
NO
Push the black lever in and pull the SLIDE from the RAIL.
Step 3
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Pae 7
Cut out this rectanle to use as a "spacer"
3"
å
Diaram 1. Cut out and use the "spacer" at the top of this pae to measure 3" from one end of the
INTERLOCK TRACK (22G). Position the INTERLOCK TRACK as shown.
å
ACTUATOR / TRACK ATTACHMENT:
å
Diaram 2. Tilt the fi rst ede of the INTERLOCK TRACK (22G) into the CABINET ACTUATOR (29G).
å
Diaram 3. Rotate the INTERLOCK TRACK and apply force to enae the second ede into the
CABINET ACTUATOR.
å
Diaram 4. Repeat the ACTUATOR / TRACK ATTACHMENT for the next CABINET ACTUATOR while
holdin the previously completed CABINET ACTUATOR in its location hole. Repeat these steps until
all ACTUATORS have been attached.
å
Visually check that all INTERLOCK TRACK edes have been enaed into the CABINET ACTUATORS
as shown in diaram 3. Then, remove the INTERLOCK TRACK assembly from the END. You will use
these parts in the next step.
1.
4.
3.2.
22G
22G
29G
29G
29G
22G
22G
29G
Do not slide the CABINET ACTUATORS
onto the INTERLOCK TRACK.
A
3"
Ede without HIDDEN CAMS
Step 4
å
Insert the INTERLOCK TRACK (22G) with CABINET
ACTUATORS (29G) into the roove in the RIGHT END (A)
exactly as shown.
å
Fasten two EXTENSION RAILS (N) to each END (A and B).
Use eiht GOLD 5/16" FLAT HEAD SCREWS (3S).
å
NOTE: For each EXTENSION RAIL, turn a SCREW into the
hole shown in the enlared diaram. Then, slide the inner
cartride of the EXTENSION RAIL out to fi nd the other hole
that lines up with the hole in the END. Turn a SCREW into this
hole.
418647 www.sauder.com/servicesPae 8
A
B
N
N
N
N
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
22G
Open end
Open end
29G
After fastenin the RAILS to the ENDS, rest the INTERLOCK
TRACK assembly aainst the RAILS. There should be no
more than a 1/16" ap between all ACTUATORS and RAILS.
Remember:
Rihty tihty.
Lefty loosey.
å
Fasten the LEFT END (B) to the TOP (C). Tihten two
HIDDEN CAMS.
Step 5
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Pae 9
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
Surface with holes
C
B
Curved ede
Finished ede
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Surface
with
HIDDEN
CAMS
Step 6
å
Fasten the TOP MOLDING (M) to the TOP (C). Use three
SILVER 1-1/8" FLAT HEAD SCREWS (10S).
å
Insert four METAL PINS (1R) into the LOWER BACK (F).
å
Push the LOWER BACK (F) onto the LEFT END (B).
418647 www.sauder.com/servicesPae 10
C
B
F
SILVER 1-1/8" FLAT HEAD SCREW
(3 used for the TOP MOLDING)
10S
M
These holes
must be here.
1R
Curved ede
å
Fasten the BOTTOM (D) to the LEFT END (B). Tihten two
HIDDEN CAMS.
Step 7
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Pae 11
Arrow
Minimum
190 derees
Maximum
210 derees
B
D
These holes
must be here.
Surface with
HIDDEN CAMS
Step 8
å
Fasten the RIGHT END (A) to the TOP (C), BOTTOM (D),
and LOWER BACK (F). Tihten four HIDDEN CAMS.
418647 www.sauder.com/servicesPae 12
Arrow
Minimum
190 derees
Maximum
210 derees
C
D
Finished ede
A
F
Surface
without
HIDDEN
CAMS
å
Fasten fi ve ANGLE BRACKETS (5G) to the ENDS (A and B) and
BOTTOM (D). Use fi ve BLACK 9/16" LARGE HEAD SCREWS (1S).
å
Fasten the BASE (L) to the ENDS (A and B) and BOTTOM (D). Use
fi ve BLACK 9/16" LARGE HEAD SCREWS (1S).
Step 9
418647www.sauder.com/services
Pae 13
D
A
L
B
5G
5G
5G
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
Curved ede
Step 10
å
Carefully turn your unit over onto its front edes and lay
the BACK (E) over your unit.
å
Make equal marins alon all four edes of the BACK (E).
Push on opposite corners of your unit if needed to make
it "square".
å
Fasten the BACK (E) to your unit usin four BROWN 7/16"
LARGE HEAD SCREWS (6S) alon the bottom ede and
ten NAILS (1N) alon the top and side edes.
418647 www.sauder.com/servicesPae 14
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
NAIL
(10 used alon the top and side edes)
1N
Notched ede
BROWN 7/16" LARGE HEAD SCREW
(4 used alon the bottom ede)
6S
E
Step 11
418647www.sauder.com/services
Pae 15
VIEW THE T-LOCK BOX VIDEO
12
å
Insert the DRAWER SIDES (D429 and D430)
at an anle into the slot at each end of the
DRAWER FRONT (G).
å
Slide the DRAWER BOTTOM (D729) into the rooves
in the DRAWER SIDES (D429 and D430) and
DRAWER FRONT (G).
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
Groove
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
D430
D429
D729
D729
D430
D429
D61
D429
G
G
Unfi nished
surface
With the palm of your hand,
tap the DRAWER BOTTOM
down into the roove.
D430
å
Fasten the DRAWER BRACE (M63) to the
DRAWER FRONT (G). Tighten one HIDDEN CAM.
å
Fasten the DRAWER BACK (D61) to the DRAWER
SIDES (D429 and D430) and DRAWER BRACE (M63).
Use fi ve BLACK 1-9/16" FLAT HEAD SCREWS (30S).
å
NOTE: Be sure the DRAWER BOTTOM (D729) inserts
into the roove of the DRAWER BACK (D61).
å
Repeat this step for the other drawer.
Surface with
HIDDEN CAM
34
Arrow
Maximum
210 derees
Minimum
190 derees
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(10 used in this step)
30S
G
M63
M63
Step 12
418647 www.sauder.com/servicesPae 16
20G
O
1
2
3
4
These tabs must
insert into the slots.
Slot
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
D430
å
Stand one of the drawers upriht onto the LEFT DRAWER SIDE (D429).
å
Insert a SLIDE CAM (10A) into the lare hole in the RIGHT DRAWER SIDE (D430).
å
Insert the tabs on one of the DRAWER ACTUATORS (20G) into the slots in an
EXTENSION SLIDE (O).
å
Fasten this EXTENSION SLIDE (O) to the RIGHT DRAWER SIDE (D430). Use two
GOLD 5/16" FLAT HEAD SCREWS (3S).
å
Repeat this step for the other drawer.
10A
Screw head - turn the CAM
to line up holes in SLIDES
with holes in DRAWER SIDES.
D429
Open end
å
Now, fl ip the drawer over onto the RIGHT DRAWER SIDE (D430).
å
Insert a SLIDE CAM (10A) into the lare hole in the LEFT DRAWER SIDE (D429).
å
Fasten one of the EXTENSION SLIDES (O) to the LEFT DRAWER SIDE (D429).
Use two GOLD 5/16" FLAT HEAD SCREWS (3S).
å
NOTE: The screw head in the CAM must be visible throuh the slotted hole in
the SLIDE.
å
Repeat this step for the other drawer.
Step 13
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Pae 17
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
1
2
3
4
10A
Screw head - turn the CAM
to line up holes in SLIDES
with holes in DRAWER SIDES.
D429
D430
Open end
O
Step 14
å
Press one of the FILE GLIDES (6B) over the RIGHT DRAWER
SIDE (D430) on one of the drawers. The FILE GLIDES are
necessary to han fi les.
å
Fasten a FILE BRACKET (12B) to the DRAWER FRONT (G).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å
Fasten a FILE BRACKET (12B) to the DRAWER BACK (D61).
Use two BROWN 7/16" LARGE HEAD SCREWS (6S).
å
Repeat this step for the other drawer.
418647 www.sauder.com/servicesPae 18
G
6B
12B
12B
D61
BROWN 7/16" LARGE HEAD SCREW
(4 used for the DRAWER BACKS)
6S
BLACK 9/16" LARGE HEAD SCREW
(4 used for the DRAWER FRONTS)
1S
D430
å
Slide the FILE RODS (9B) throuh a FILE BAR (1B),
throuh the holes in the FILE BRACKETS (12B), throuh
another FILE BAR (1B), and into the FILE GLIDE (6B) on
the RIGHT DRAWER SIDE (D430).
å
Slide another FILE GLIDE (6B) onto the other end of the
FILE RODS (9B), then press this FILE GLIDE over the
LEFT DRAWER SIDE (D429).
å
Repeat this step for the other drawer.
Step 15
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Pae 19
6B
6B
9B
9B
1B
1B
12B
12B
D429
D430
Use the exact holes shown in
the FILE GLIDES (6B) and FILE
BRACKETS (12B) to insert the
FILE RODS (9B) throuh.
Use these holes.
Use this hole for
the FILE ROD.
Use this hole for
the FILE ROD.
Step 16
å
Fasten two PULLS (114K) and four PULL MOUNTS (115K)
to the DRAWER FRONT (G). Use four SILVER 5/8"
MACHINE SCREWS (15S).
å
Repeat this step for the other drawer.
418647 www.sauder.com/servicesPae 20
114K
115K
G
115K
SILVER 5/8" MACHINE SCREW
(8 used in this step)
15S
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