Sauder 420545 Operating instructions

sauder.com

Lateral File

Model 420545

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 531694 07/26/19

Purchased: __________________

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BEFORE MAKING ANY RETURNS TO THE STORE.

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sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.

Prefer the phone? Give us a rin at

1-800-523-3987.

Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)

Get all organized

and stu .

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Table of Contents Assembly Tools Required

Hammer

Not actual size

Skip the power trip.

This time.

3

4

5-22

23-25

26-28

29-30

31

420545 www.sauder.com/servicePae 2

Tape Measure

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

Part Identiﬁ cation

Now you know

our ABCs.

A RIGHT END (1)

B LEFT END (1)

C TOP (1)

D BACK (2)

D32 LEFT DRAWER SIDE (2)

D33 RIGHT DRAWER SIDE (2)

D61 DRAWER BACK (2)

D729 DRAWER BOTTOM (2)

E BRACE (3)

F BASE (1)

G DRAWER FRONT (2)

H TOP MOLDING (1)

I MOLDING (1)

M63

DRAWER BRACE (2)

(Hidden part usin recycled

material. Color may vary.)

420545www.sauder.com/service

Pae 3

A

B

C

D

E

F

G

H

I

D729

D33

D32

D61

M63

E

D

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

420545 www.sauder.com/servicePae 4

DRAWER FRONT

BRACKET - 4

10G

FILE GLIDE - 4

5B

INTERLOCK TRACK - 1

22G

FILE ROD - 4

9B

FILE BAR - 4

1B

SILVER 3/4" MACHINE SCREW - 4

20S

METAL BRACKET - 3

4G

BLACK 9/16" LARGE HEAD SCREW - 18

1S

BLACK 1-1/4" FLAT HEAD SCREW - 3

7S

BROWN 7/16" LARGE HEAD SCREW - 4

6S

3S

GOLD 5/16" FLAT HEAD SCREW - 16

METAL PIN - 6

1R

20G

DRAWER STOP - 2

12E

TACK GLIDE - 4

29G

SAFETY STOP - 2

FILE BRACKET - 4

12B

HIDDEN CAM - 24

1F

CAM DOWEL - 24

2F

KNOB - 4

69K

30S

BLACK 1-9/16" FLAT HEAD SCREW - 10

(EXTENSION SET SHOWN SEPARATED)

EXTENSION SLIDE - 4

40MC

EXTENSION RAIL - 4

40MA

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/service/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty carton to avoid

scratchin your unit or the ﬂ oor.

å

Push fourteen HIDDEN CAMS (1F) into the ENDS (A and B), BACKS (D), and

DRAWER BRACES (M63). Then, insert the metal end of a CAM DOWEL (2F) into

each HIDDEN CAM.

420545www.sauder.com/service

Pae 5

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

A

B

D

M63

Do not tihten the HIDDEN CAMS in this step.

(14 used)

Arrow

1F

2F

å

Push ten HIDDEN CAMS (1F) into the BRACES (E). Then, insert the

metal end of a CAM DOWEL (2F) into each HIDDEN CAM.

å

NOTE: There will be one BRACE that will only have two HIDDEN

CAMS and CAM DOWELS.

Step 2

Arrow

1F

2F

Do not tihten the HIDDEN CAMS in this step.

Arrow

1F

2F

Do not insert HIDDEN

CAMS and CAM DOWELS

into these two holes.

E

(10 used)

Arrow

1F

2F

420545 www.sauder.com/servicePae 6

Step Step 3

å

Insert two SAFETY STOPS (29G) into the holes shown in

the RIGHT END (A).

This pin must insert

into the location holes

in the RIGHT END (A).

29G

A

Surface with

HIDDEN CAMS

29G

Ede without

HIDDEN CAMS

Just think. The sooner

you do this, the sooner

you do somethin else.

420545www.sauder.com/service

Pae 7

Step Step 4

Be sure the

interlock track

snaps into each

safety stop.

4.

3.

2.

1.

The interlock system is a safety feature

that prevents more than one drawer

from opening at the same time. Do not

use excessive force to open the drawers.

22G

29G

Tape Measure

å

Diaram 1. Measure 3" from one end of the INTERLOCK TRACK (22G). Position the INTERLOCK TRACK as shown.

å

SAFETY STOP / TRACK ATTACHMENT:

å

Diaram 2. Tilt the ﬁ rst ede of the INTERLOCK TRACK (22G) into the SAFETY STOP (29G).

å

Diaram 3. Rotate the INTERLOCK TRACK and apply force to enae the second ede into the SAFETY STOP.

å

Diaram 4. Repeat the SAFETY STOP / TRACK ATTACHMENT for the next SAFETY STOP while holdin the previously

completed SAFETY STOP in its location hole.

å

Visually check that all INTERLOCK TRACK edes have been enaed into the SAFETY STOP as shown in diaram 3.

Then, remove the INTERLOCK TRACK assembly from the END.

22G

29G

A

22G

29G

Surface with

HIDDEN CAMS

3"

Ede without

HIDDEN CAMS

420545 www.sauder.com/servicePae 8

Step Step 5

å

Insert the INTERLOCK TRACK (22G) with SAFETY STOPS (29G) into the roove in the RIGHT END (A) exactly as shown.

å

Separate the EXTENSION SLIDES (40MC) from the EXTENSION RAILS (40MA) as shown in the upper diaram below.

Be prepared, the parts are reasy.

å

Fasten two EXTENSION RAILS (40MA) to each END (A and B). Use eiht GOLD 5/16" FLAT HEAD SCREWS (3S)

throuh holes #1 and #4.

å

NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlared diaram. Then, slide the inner cartride

of the EXTENSION RAIL out to ﬁ nd the other hole that lines up with the hole in the END. Turn a SCREW into this hole.

å

NOTE: The EXTENSION SLIDES will be used later for the DRAWERS.

GOLD 5/16" FLAT HEAD SCREW

(8 used in this step)

3S

Open end

29G

After fastenin the RAILS to the ENDS, rest the INTERLOCK

TRACK assembly aainst the RAILS. There should be no

more than a 1/16" ap between all ACTUATORS and RAILS.

A

Surface with

HIDDEN CAMS

B

Surface with

HIDDEN CAMS

22G

Finished ede

Push the black lever in and pull the SLIDE from the RAIL.

40MA40MC

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

420545www.sauder.com/service

Pae 9

Step

å

Fasten the BACKS (D) to the LEFT END (B). Tihten four

HIDDEN CAMS.

Step 6

Start Tighten

Arrow

Minimum

190 derees

Caution

Risk of damae or

injury. HIDDEN CAMS

must be completely

tihtened. HIDDEN

CAMS that are not

completely tihtened

may loosen, and parts

may separate. To

completely tihten:

Arrow

Maximum

210 derees

B

Surface with

HIDDEN CAMS

Finished ede

D

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

420545 www.sauder.com/servicePae 10

Step Step 7

å

Insert three METAL PINS (1R) into the exact holes shown

in the LEFT END (B).

å

Fasten the BRACES (E) to the LEFT END (B). Tihten

three HIDDEN CAMS.

å

NOTE: Be sure the METAL PINS in the LEFT END insert

into the holes in the BRACES.

å

NOTE: Be sure the BRACE with only two HIDDEN CAMS

and CAM DOWELS is positioned as shown.

1R

Arrow

Minimum

190 derees

Maximum

210 derees

B

E

Surface with HIDDEN CAMS

Lon ede with

CAM DOWELS

Lon ede

with holes

420545www.sauder.com/service

Pae 11

Step Step 8

Arrow

Minimum

190 derees

Maximum

210 derees

å

Insert three METAL PINS (1R) into the exact holes shown

in the RIGHT END (A).

å

Fasten the RIGHT END (A) to the BACKS (D) and

BRACES (E). Tihten seven HIDDEN CAMS.

å

NOTE: Be sure the METAL PINS in the RIGHT END insert

into the holes in the BRACES.

E

D

A

Surface with

HIDDEN CAMS

1R

Finished ede

420545 www.sauder.com/servicePae 12

Step

å

Fasten the MOLDING (I) to the upper BRACE (E). Tihten

two HIDDEN CAMS.

Step 9

Arrow

Minimum

190 derees

Maximum

210 derees

E

I

Now miht be a

ood time to refresh

your drink.

420545www.sauder.com/service

Pae 13

Step

420545 www.sauder.com/servicePae 14

Step 10

å

Fasten three METAL BRACKETS (4G) to the ENDS (A and B) and BRACE (E). Use three BLACK 9/16" LARGE

HEAD SCREWS (1S).

å

NOTE: Be sure the BRACKETS are even with the edes of the ENDS and BRACE.

å

Fasten the BASE (F) to the BRACE (E). Tihten two HIDDEN CAMS.

å

Then, fasten the BASE (F) to the ENDS (A and B) and BRACE (E). Use three BLACK 9/16" LARGE HEAD SCREWS (1S)

throuh the BRACKETS on the ENDS and BRACE and into the holes in the BASE.

BLACK 9/16" LARGE HEAD SCREW

(6 used in this step)

1S

E

F

Arrow

Minimum

190 derees

Maximum

210 derees

B

A

4G

Curved ede

å

Fasten the TOP (C) to the ENDS (A and B). Tihten four HIDDEN CAMS.

å

Fasten the TOP MOLDING (H) to the TOP (C). Use three BLACK 1-1/4"

FLAT HEAD SCREWS (7S).

å

NOTE: Do not overtihten the SCREWS into the TOP.

å

Usin your hammer, ently tap four TACK GLIDES (12E) into the bottom

edes of the ENDS (A and B) and BASE (F).

å

NOTE: Be sure to tap the TACK GLIDES into the center of the BASE.

Step 11

420545www.sauder.com/service

Pae 15

B

A

F

12E

Tap the TACK GLIDES into

the center of the BASE.

BLACK 1-1/4" FLAT HEAD SCREW

(3 used in this step)

7S

Step 12

420545 www.sauder.com/servicePae 16

VIEW THE T-SLOT BOX VIDEO

1

3

2

4

å

Pull the DRAWER FRONT BRACKETS (10G) apart and slide

them into the rooves in the DRAWER SIDES (D32 and D33).

You may need to ently tap them in with a hammer.

å

NOTE: The DRAWER FRONT BRACKETS are marked “RH” and

“LH” for easy identiﬁ cation.

å

Fasten the DRAWER FRONT (G) to the DRAWER FRONT

BRACKETS (10G). Use four BLACK 9/16" LARGE HEAD SCREWS (1S).

å

Slide the DRAWER BOTTOM (D729) into the

rooves in the DRAWER SIDES (D32 and D33 ) and

DRAWER FRONT (G).

å

Fasten the DRAWER BRACE (M63) to the DRAWER

FRONT (G). Tihten one HIDDEN CAM.

å

Fasten the DRAWER BACK (D61) to the DRAWER

SIDES (D32 and D33) and DRAWER BRACE (M63).

Use ﬁ ve BLACK 1-9/16" FLAT HEAD SCREWS (30S).

å

Repeat this step for the other drawer.

BLACK 9/16" LARGE HEAD SCREW

(8 used in this step)

1S

D33

D729

D61

D32

G

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

Be sure the

DRAWER

BOTTOM

inserts into

the DRAWER

BACK roove.

With the palm of

your hand, tap

the DRAWER

BOTTOM down

into the roove.

30S

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(10 used in this step)

Arrow

Minimum

190 derees

Maximum

210 derees

G

Groove

D33

D32

G

M63

D33

D32

Tap down with your

screwdriver and hammer.

Unﬁ nished surface

Hidden part usin

recycled material.

Color may vary.

Step 13

420545www.sauder.com/service

Pae 17

å

Stand one of the drawers upriht onto the RIGHT

DRAWER SIDE (D33).

å

Fasten one of the EXTENSION SLIDES (40MC) to the LEFT

DRAWER SIDE (D32). Use two GOLD 5/16" FLAT HEAD

SCREWS (3S) throuh holes #1 and #4 in the SLIDE and

into the exact holes shown in the DRAWER SIDE.

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

D33

D32

Open end

4

1

2

3

G

Step 14

420545 www.sauder.com/servicePae 18

å

Flip the drawer over onto the LEFT DRAWER SIDE (D32).

å

Diaram 1. Insert the tabs on a DRAWER STOP (20G) into the slots in a EXTENSION SLIDE (40MC). You may need to

insert one tab ﬁ rst, then the other.

å

Diaram 2. Visually check that the DRAWER STOP (20G) is seated in the EXTENSION SLIDE (40MC).

å

Diaram 3. If the DRAWER STOP is not seated, use your hammer to ently tap the SLIDE until the tabs are properly seated

in the slots.

å

Now, fasten this EXTENSION SLIDE (40MC) to the RIGHT DRAWER SIDE (D33). Use two GOLD 5/16" FLAT HEAD SCREWS (3S)

throuh holes #1 and #4 in the SLIDES and into the exact holes shown in the DRAWER SIDE.

å

Repeat Steps 13 and 14 for the other drawer.

4

1

2

3

D32

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

D33

20G

These tabs must

insert into the slots.

Slot

1.

2.

D33

3.

20G

Post

Seated

Open end

Step 15

420545www.sauder.com/service

Pae 19

å

Press one of the FILE GLIDES (5B) over the RIGHT DRAWER

SIDE (D33) on one of the drawers. The FILE GLIDES are

necessary to han ﬁ les.

å

Fasten a FILE BRACKET (12B) to the DRAWER FRONT (G).

Use two BLACK 9/16" LARGE HEAD SCREWS (1S).

å

Fasten a FILE BRACKET (12B) to the DRAWER BACK (D61).

Use two BROWN 7/16" LARGE HEAD SCREWS (6S).

å

Repeat this step for the other drawer.

12B

BROWN 7/16" LARGE HEAD SCREW

(4 used for the DRAWER BACKS)

6S

G

BLACK 9/16" LARGE HEAD SCREW

(4 used for the DRAWER FRONTS)

1S

D61

5B

D33

12B

Step 16

420545 www.sauder.com/servicePae 20

å

Slide the FILE RODS (9B) throuh a FILE BAR (1B),

throuh the holes in the FILE BRACKETS (12B), throuh

another FILE BAR (1B), and into the FILE GLIDE (5B) on

the RIGHT DRAWER SIDE (D33).

å

Slide another FILE GLIDE (5B) onto the other end of the

FILE RODS (9B), then press this FILE GLIDE over the

LEFT DRAWER SIDE (D32).

å

Repeat this step for the other drawer.

5B

9B

1B

12B

D32

D33

Use the exact holes shown in

the FILE GLIDES (5B) and FILE

BRACKETS (12B) to insert the

FILE RODS (9B) throuh.

Use these holes.

Use this hole for

the FILE ROD.

Use this hole for

the FILE ROD.

12B

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