Toro Reelmaster 7000-D 4-Wheel Drive Traction Unit User manual

FormNo.3428-195RevA

Reelmaster

®

7000-D4-Wheel

DriveTractionUnit

ModelNo.03780—SerialNo.403350001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3428-195*A

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner’smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontherightfrontframememberoftheproduct.Write

thenumbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g233760

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

Engine-EmissionCertication.............................4

SafetyandInstructionalDecals..........................4

Setup.......................................................................11

1AdjustingtheSupportRollers.........................12

2InstallingtheHoodLockforCE

Compliance...................................................12

3InstallingtheCuttingUnits..............................13

4AdjustingtheTurf-Compensation

Spring...........................................................17

5UsingtheCutting-UnitKickstand....................17

6GreasingtheMachine....................................18

7CheckingtheFluidLevels..............................19

8UsingtheGaugeBar......................................19

9ApplyingtheCEDecals.................................19

ProductOverview...................................................20

Controls...........................................................20

Specications..................................................27

TractionUnitSpecications..............................27

Attachments/Accessories.................................27

BeforeOperation.................................................27

BeforeOperationSafety...................................27

PerformingDailyMaintenance..........................28

FillingtheFuelTank..........................................28

DuringOperation.................................................29

DuringOperationSafety...................................29

StartingtheEngine...........................................30

ShuttingOfftheEngine.....................................31

EngineSpeedSwitch........................................31

CuttingGrasswiththeMachine........................31

DieselParticulateFilterRegeneration...............31

AdjustingtheLift-ArmCounterbalance.............43

AdjustingtheLift-ArmTurnaround

Position.........................................................44

FoldingtheRollBar..........................................44

CheckingtheInterlockSwitches.......................45

OperatingTips.................................................46

AfterOperation....................................................46

AfterOperationSafety......................................46

HaulingtheMachine.........................................46

IdentifyingtheTie-DownPoints........................46

LocatingtheJackingPoints..............................47

PushingorTowingtheMachine........................47

Maintenance...........................................................49

MaintenanceSafety..........................................49

RecommendedMaintenanceSchedule(s)...........49

DailyMaintenanceChecklist.............................51

Pre-MaintenanceProcedures..............................52

RemovingtheHood..........................................52

Lubrication..........................................................52

GreasingtheBearingsandBushings................52

EngineMaintenance...........................................54

EngineSafety...................................................54

ServicingtheAirCleaner..................................54

ServicingtheEngineOil....................................55

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................57

FuelSystemMaintenance...................................57

DrainingtheFuelT ank......................................57

CheckingtheFuelLinesand

Connections..................................................57

ServicingtheWaterSeparator.........................58

ServicingtheFuelFilter....................................58

CleaningtheFuel-IntakeScreen.......................58

ElectricalSystemMaintenance...........................59

ElectricalSystemSafety...................................59

ChargingandConnectingtheBattery...............59

ServicingtheBattery.........................................60

CheckingtheFuses..........................................60

DriveSystemMaintenance..................................61

CheckingtheTirePressure...............................61

CheckingtheT orqueoftheWheel

Nuts..............................................................61

CheckingforEnd-PlayinthePlanetary

Drives............................................................61

CheckingthePlanetaryGear-Drive

Lubricant.......................................................61

ChangingthePlanetary-Gear-Drive

Oil.................................................................62

CheckingtheOilLeveloftheRear

Axle...............................................................63

ChangingtheOilintheRearAxle......................64

CheckingtheLubricantintheGearBoxof

theRearAxle................................................64

AdjustingtheTractionDriveforNeutral.............64

CheckingtheRear-WheelToe-In......................65

CoolingSystemMaintenance..............................66

CoolingSystemSafety.....................................66

CheckingtheCoolingSystem...........................66

ServicingtheEngineCoolingSystem...............66

BrakeMaintenance.............................................68

AdjustingtheServiceBrakes............................68

BeltMaintenance................................................68

ServicingtheAlternatorBelt.............................68

HydraulicSystemMaintenance...........................69

HydraulicSystemSafety...................................69

CheckingtheHydraulicLinesand

Hoses............................................................69

CheckingtheLeveloftheHydraulic

Fluid..............................................................69

HydraulicFluidSpecications...........................69

HydraulicFluidCapacity...................................70

ChangingtheHydraulicFluid............................70

ReplacingtheHydraulicFilters.........................70

CuttingUnitMaintenance.....................................72

BladeSafety.....................................................72

BacklappingtheCuttingUnits...........................72

Cleaning..............................................................73

WashingtheMachine.......................................73

Storage...................................................................74

StorageSafety..................................................74

PreparingtheTractionUnit...............................74

PreparingtheEngine........................................74

3

Safety

Thismachinehasbeendesignedinaccordance

withENISO5395(whenyoucompletethesetup

procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave

theoperator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Engine-Emission

Certication

TheengineinthismachineisEPATier4Finaland

EUStage3bcompliant.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal117-4763

117-4763

1.Toengagetheparking

brake,securethebrake

pedalswiththelockingpin,

presstheparking-brake

pedalsandengagethetoe

pedal.

2.Todisengagetheparking

brake,disengagethe

lockingpinandreleasethe

pedals.

decal93-6680

93-6680

decal93-6686

93-6686

1.Hydraulicuid2.ReadtheOperator's

Manual.

4

decal100-6574

100-6574

1.Hotsurfacehazard—keep

bystandersaway.

2.Severinghazardofhand,

impeller;entanglement

hazard,belt—keepaway

frommovingparts.

decal117-4765

117-4765

1.ReadtheOperator'sManual.

2.Donotusestartingaids.

decal117-4766

117-4766

1.Cutting/dismembermenthazard;fan—stayawayfrom

movingparts,keepallguardsandshieldsinplace.

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal98-4387

98-4387

1.Warning—wearhearingprotection.

decal110-9642

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket

andthenremovetheliftarmandpivotyoke.

decal120-8947

120–8947

1.Warning—readthe

Operator’sManual.

4.Iftherollbarisraised,

weartheseatbelt.

2.Thereisnorollover

protectionwhentheroll

barisdown.

5.Iftherollbarislowered,

donotweartheseatbelt.

3.Thereisrolloverprotection

whentherollbarisup.

6.Driveslowlywhenturning.

5

decal121-5644

121–5644

1.Lightswitch

6.Slow

2.Engage7.Lower

3.Powertake-off

8.Raise

4.Disengage

9.ReadtheOperator’s

Manual.

5.Fast

decal121-3887

121–3887

1.ReadtheOperator’sManual.

decal121-3884

121–3884

1.Engine—stop3.Engine—start

2.Engine—preheat

decal106-6754

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fan;entanglementhazard,

belt—stayawayfrommovingparts.

6

decal125-4605

125-4605

1.Powerseat6.Electric

2.Worklight

7.Controller

3.Engine8.Electric

4.Lighter

9.Controller

5.InfoCenter10.Cab

decal120-1670

120-1670

1.Tractionunitspeed3.Fast

2.Slow

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal133-8062

133-8062

7

decal120-1683

120-1683

1.Warning—readtheOperator'sManual;donotoperatethe

machineunlessyouhavereceivedtraining.

4.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingunits,shutofftheengine,and

removetheignitionkeybeforeleavingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

5.Thrownobjecthazard—keepbystandersoutoftheoperating

area.

3.Tippinghazard—slowmachinebeforeturning,donotturnat

highspeeds;lowerthecuttingunitswhendrivingdownslopes;

usearolloverprotectionsystemandweartheseatbelt.

6.Entanglementhazard,belt—stayawayfrommovingparts,

keepallguardsandshieldsinplace.

8

decal138-1186

138-1186

(AfxoverPartNo.120-1683forCE)

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator'sManual;donotoperatethis

machineunlessyouaretrained.

5.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingunits,shutofftheengine,and

removetheignitionkeybeforeleavingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

6.Thrownobjecthazard—keepbystandersaway.

3.Tippinghazard—donotturnathighspeeds;donotdriveup

ordownslopesgreaterthan16°.

7.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsandshieldsinplace.

4.Lowerthecuttingunitswhendrivingdownslopes;usea

roll-overprotectionsystemandweartheseatbelt.

9

decal138-6983

138-6983

1.ReadtheOperator’sManual.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Adjustthesupportrollers.

Hood-lockbracket1

Rivet2

Screw(1/4x2inch)

1

Flatwasher(1/4inch)

2

Locknut(1/4inch)

1

InstallthehoodlockforEuropeanCE

Compliance.

Fronthoseguide(right)

1

3

Fronthoseguide(left)

1

Installthecuttingunits.

4

Nopartsrequired

–

Adjusttheturf-compensationspring.

5

Cutting-unitkickstand

1Usethecutting-unitkickstand.

6

Nopartsrequired

–

Greasethemachine.

7

Nopartsrequired

–

Checkthelevelsoftherearaxle

lubricant,hydraulicuid,andengineoil.

8

Gaugebar

1

Usethegaugebartoadjustthecutting

unit.

Warningdecal1

CEdecal

1

9

Productionyeardecal1

ApplytheCEdecals.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Readthemanualbeforeoperatingthemachine.

Engineowner'smanual1

Readthemanualbeforeoperatingtheengine.

DeclarationofConformity

1

ThisdocumentindicatesCEcompliance.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

11

1

AdjustingtheSupport

Rollers

NoPartsRequired

Procedure

Dependingonwhatwidthcuttingunitsaretobe

installedonthetractionunit,adjustthesupportrollers

asfollows:

Parkthemachineonalevelsurface,engagethe

parkingbrake,shutofftheengine,andremovethe

key.

•Ifusing27inchcuttingunits,installtherollersin

theuppermountingholesofthesupportassembly

channels(Figure3).

•Ifusing32inchcuttingunits,installtherollersin

thelowermountingholesofsupportassembly

channels(Figure3).

g019541

Figure3

1.Supportassemblychannel

3.Usethisholefor32inch

cuttingunits.

2.Usethisholefor27inch

cuttingunits.

2

InstallingtheHoodLockfor

CECompliance

Partsneededforthisprocedure:

1Hood-lockbracket

2Rivet

1

Screw(1/4x2inch)

2

Flatwasher(1/4inch)

1

Locknut(1/4inch)

Procedure

1.Unhookthehoodlatchfromthehood-latch

bracket(Figure4).

g200373

Figure4

1.Hoodlatch

2.Removethe2rivetssecuringthehood-latch

brackettothehood(Figure5).

12

g012628

Figure5

1.Hood-latchbracket2.Rivets

3.Removethehood-latchbracketfromthehood.

4.Whilealigningthemountingholes,positionthe

CElockbracketandthehood-latchbracketonto

thehood.

Note:Thelockbracketmustbeagainstthe

hood(Figure5).

Donotremoveboltandnutassemblyfromthe

lock-bracketarm.

g012629

Figure6

1.CElockbracket

2.Boltandnutassembly

5.Alignthewasherswiththeholesontheinsideof

thehood.

6.Rivetthebracketsandthewasherstothehood

(Figure6).

7.Hookthelatchontothehood-latchbracket

(Figure7).

g012630

Figure7

1.Hoodlatch

8.Screwtheboltintotheotherarmofhood-lock

brackettolockthelatchinposition(Figure8).

g012631

Figure8

1.Bolt

3.Armofthehood-lock

bracket

2.Nut

9.Tightentheboltsecurelybutdonottightenthe

nut.

3

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1

Fronthoseguide(right)

1

Fronthoseguide(left)

Procedure

1.Removethereelmotorsfromtheshipping

brackets.

2.Removeanddiscardtheshippingbrackets.

3.Removethecuttingunitsfromthecartons.

13

4.Assembleandadjustasdescribedinthecutting

unitOperator'sManual.

5.Makesurethatthecounterweight(Figure9)is

installedtotheproperendofthecuttingunitas

describedinthecuttingunitOperator'sManual.

g003320

Figure9

1.Counterweight

6.Allofthecuttingunitsareshippedwiththeturf

compensationspringmountedtotherightside

ofthecuttingunit.Theturfcompensationspring

mustbemountedtothesamesideofthecutting

unitasthereeldrivemotor.Repositiontheturf

compensationasfollows:

A.Removethe2carriageboltsandnuts

securingtherodbrackettothecutting-unit

tabs(Figure10).

g003949

Figure10

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthe

spring-tubebolttothecarrier-frametab

(Figure10)

C.Removetheassembly.

D.Mountthespring-tubebolttotheopposite

tabonthecarrierframeandsecurewiththe

angenut.

Note:Positiontheboltheadtotheouter

sideofthetabasshowninFigure11.

g003967

Figure11

1.Oppositecarrierframetab

2.Rodbracket

E.Mounttherodbrackettothecuttingunit

tabswiththecarriageboltsandnuts(Figure

11).Onthecuttingunit,mountthelefthose

guidetothefrontofthecuttingunittabs

whenreinstallingtherodbracket(Figure

13).

Important:OnCuttingUnit4(left

front)andCuttingUnit5(rightfront),

usetherod-bracketmountingnutsto

installthehoseguidestothefrontof

thecutting-unittabs.Thehoseguides

shouldleantowardthecentercutting

unit(Figure12throughFigure14).

g031275

Figure12

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

6.Reelmotor

3.Cuttingunit3

7.Weight

4.Cuttingunit4

14

g015160

Figure13

1.Hoseguide(leftside

shown)

3.Nuts

2.Rodbracket

g019602

Figure14

1.Hoseguides(eachmustleantowardthecentercuttingunit)

Note:Wheninstallingorremovingthe

cuttingunits,makesurethatthehairpin

cotterisinstalledinthespring-rodholenext

totherodbracket.Otherwise,thehairpin

cottermustbeinstalledintheholeinthe

endoftherod.

7.Increasethesteeringontherearcuttingunits

byremovingthe2pivotspacers,hex-socket

screws,andangelocknuts(Figure15)fromthe

carrierframesoftherearcuttingunits(Cutting

Units2and3);refertoFigure12.

15

g033150

Figure15

1.Hex-socketscrew

3.Carrierframe

2.Pivotspacer4.Flangelocknut

8.Loweralloftheliftarmscompletely.

9.Coatthecarrier-frameshaftwithcleangrease

(Figure16).

g015976

Figure16

1.Lift-armpivotyoke4.Carrier-frameshaft

2.Liftarm

5.Thrustwasher

3.Klikpin

10.Forthefrontcuttingunits,slideacuttingunit

undertheliftarmwhileinsertingtheshaftof

thecarrierframeupintothelift-armpivotyoke

(Figure16).Makesurethatthethrustwasheris

inpositiononthecarrierframeshaft.

11.Securethecarrier-frameshafttothelift-arm

yokewiththeklikpin(Figure16).

12.Tolock(x)thesteeringonthecuttingunits,

securethepivotyoketothecarrierframewith

thesnapperpin(Figure17).

g015977

Figure17

1.Snapperpin

Note:Fixedsteeringisrecommendedwhen

cuttingonsidehills.

13.Usethefollowingprocedureontherearcutting

unitswhentheheightofcutisabove19mm

(3/4inch).

A.Removethelynchpinandwashersecuring

thelift-armpivotshafttotheliftarmand

slidethelift-armpivotshaftoutofthelift

arm(Figure18).

g003979

Figure18

1.Lift-armpivot-shaftlynchpinandwasher

B.Insertthelift-armyokeontothecarrier

frameshaft(Figure16).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandthelynchpin

(Figure18).

16

14.Securethelift-armchaintothechainbracket

withthesnapperpin(Figure19).

Note:Usethenumberofchainlinksdescribed

inthecuttingunitOperator'sManual.

g003948

Figure19

1.Lift-armchain3.Snapperpin

2.Chainbracket

15.Coatthesplineshaftofthereelmotorwithclean

grease.

16.OilthereelmotorO-ringandinstallitontothe

motorange.

17.Installthemotorbyrotatingitclockwisesothat

themotorangesclearthebolts(Figure20).

g004127

Figure20

1.Reel-drivemotor2.Mountingbolts

18.Rotatethemotorcounterclockwiseuntilthe

angesencirclethebolts,andthentightenthe

bolts.

Important:Makesurethatthereelmotor

hosesarenottwisted,kinked,oratriskof

beingpinched.

4

Adjustingthe

Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspring(Figure21)transfers

theweightfromthefronttotherearroller.Thishelps

toreduceawavepatternintheturf,alsoknownas

marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing

straightaheadandloweredtotheshopoor.

1.Makesurethatthehairpincotterisinstalledin

therearholeinthespringrod(Figure21).

Note:Whenservicingthecuttingunit,movethe

hairpincottertothespring-rodholenexttothe

turf-compensationspring.

g003863

Figure21

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthe

springroduntilthecompressedlengthofthe

springis15.9cm(6.25inches);refertoFigure

21.

Note:Whenoperatingonroughterrain

decreasethespringlengthby13mm(1/2inch).

Groundfollowingwillbeslightlydecreased.

Note:Theturfcompensationsettingwill

needtoberesetiftheHOCsettingorthe

AggressivenessofCutsettingischanged.

17

5

UsingtheCutting-Unit

Kickstand

Partsneededforthisprocedure:

1

Cutting-unitkickstand

Procedure

Wheneverthecuttingunithastobetippedtoexpose

thebedknife/reel,propuptherearofthecuttingunit

withthekickstandtomakesurethatthenutsonthe

backendofthebedbaradjustingscrewsarenot

restingontheworksurface(Figure22).

g003985

Figure22

1.Cuttingunitkickstand

Securethekickstandtothechainbracketwiththe

snapperpin(Figure23).

g004144

Figure23

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

6

GreasingtheMachine

NoPartsRequired

Procedure

Beforeoperatingthemachine,applygreasetoensure

properlubrication.RefertoLubrication(page52).

Failuretoproperlygreasethemachinewillresultin

prematurefailureofcriticalparts.

18

7

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checktheleveloftherearaxlelubricantbefore

theengineisrststarted,refertoCheckingthe

OilLeveloftheRearAxle(page63).

2.Checkthelevelofthehydraulicuidbefore

theengineisrststarted,refertoCheckingthe

LeveloftheHydraulicFluid(page69).

3.Checktheleveloftheengineoilbeforeandafter

theengineisrststarted,refertoCheckingthe

Engine-OilLevel(page56).

8

UsingtheGaugeBar

Partsneededforthisprocedure:

1

Gaugebar

Procedure

Usethegaugebartoadjustthecuttingunit.Referto

thecuttingunitOperator'sManualfortheadjustment

procedures(Figure24).

g004552

Figure24

1.Gaugebar4.Holesusedforsettingthe

groomerheightofgroom

(HOG)

2.Height-adjustingscrew5.Holenotused

3.Nut

9

ApplyingtheCEDecals

Partsneededforthisprocedure:

1Warningdecal

1

CEdecal

1Productionyeardecal

Procedure

OnmachinesrequiringCEcompliance,applythe

productionyeardecal(PartNo.133-5615)nearthe

serialplate,theCEdecal(PartNo.93-7252)near

thehoodlock,andtheCEwarningdecal(PartNo.

138-1186)overthestandardwarningdecal(PartNo.

120-1683).

19

ProductOverview

Controls

BrakePedals

The2footpedals(Figure25)operateindividualwheel

brakesforturningassistanceandtoaidinobtaining

bettersidehilltraction.

Pedal-LockingLatch

Thepedal-lockinglatch(Figure25)connectsthe

pedalstogethertoengagetheparkingbrake.

Parking-BrakePedal

Toengagetheparkingbrake,(Figure25)connectthe

pedalstogetherwiththepedal-lockinglatch,push

downontherightbrakepedalwhileengagingthetoe

pedal.Toreleasetheparkingbrake,press1ofthe

brakepedalsuntiltheparking-brakelatchretracts.

g015074

Figure25

1.Brakepedal4.Tractionpedal

2.Pedal-lockinglatch5.Tilt-steeringpedal

3.Parking-brakepedal

TractionPedal

Thetractionpedal(Figure25)controlsforwardand

reverseoperation.Pressthetopofthepedaltomove

forwardandthebottomtomovebackward.Ground

speeddependsonhowfarthepedalispressed.For

noload,maximumgroundspeed,fullypressthepedal

whilethethrottleisinthefastposition.

Tostop,reduceyourfootpressureonthetraction

pedalandallowittoreturntothecenterposition.

TiltSteeringPedal

Totiltthesteeringwheeltowardsyou,pressthefoot

pedal(Figure25)down,andpullthesteeringtower

towardyoutothemostcomfortablepositionandthen

releasethepedal.

Mow-SpeedLimiter

Whenthemow-speedlimiter(Figure26)isippedup

itwillcontrolthemowspeedandallowthecutting

unitstobeengaged.Eachspaceradjuststhemowing

speedby0.8km/h(0.5mph).Themorespacers

thatthereareonthetopofthebolt,theslowerthe

machinemoves.Totransportthemachine,ipback

themow-speedlimiterformaximumtransportspeed.

Speed-LimiterScrews

Adjustthescrew(s)(Figure26)tolimittheamount

thetractionpedalcanbepressedintheforwardor

reversedirectiontolimitspeed.

Important:Thespeed-limiterscrewmuststop

thetractionpedalbeforethepumpreachesfull

strokeordamagetothepumpmayoccur.

g015075

Figure26

1.Reversespeedlimiter

screw

3.Spacers

2.Forwardspeedlimiter

screw

4.Mowspeedlimiter

LowerMow/RaiseControlLever

Thislever(Figure27)raisesandlowersthecutting

unitsandalsostartsandstopsthereelswhenthe

reelsareenabledinthemowmode.Thecuttingunits

cannotbeloweredwhenthemow/transportleveris

inthetransportposition.

KeySwitch

Thekeyswitch(Figure27)has3positions:OFF,

ON/PREHEAT,andSTART.

InfoCenter

TheInfoCenterLCDdisplayshowsinformationabout

yourmachinesuchastheoperatingstatus,various

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Toro Reelmaster 7000-D 4-Wheel Drive Traction Unit User manual

Toro Reelmaster 7000-D 4-Wheel Drive Traction Unit User manual

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