Toro 03673 Reelmaster 5410-G User manual

Toro
Brand
Toro
Model
03673 Reelmaster 5410-G
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3391-854RevA
Reelmaster
®
5410-Gor5510-G
TractionUnit
ModelNo.03608—SerialNo.315000001andUp
ModelNo.03609—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3391-854*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrasson
well-maintainedlawnsingolfcourses,parks,sportselds,
andoncommercialgrounds.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongsidehighways,
orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareona
platemountedontheleftsideoftheframeunderthefoot
rest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................10
1AdjustingtheTirePressure....................................10
2AdjustingtheStepHeight.....................................10
3AdjustingtheControlArmPosition........................11
4InstallingtheCuttingUnits....................................11
5AdjustingtheTurfCompensationSpring.................14
6UsingtheCuttingUnitKickstand...........................15
ProductOverview.........................................................16
Controls...............................................................16
Specications........................................................22
Attachments/Accessories........................................22
Operation....................................................................22
CheckingtheEngine-OilLevel.................................22
CheckingtheCoolingSystem...................................23
AddingFuel...........................................................23
CheckingtheHydraulicFluid...................................24
CheckingtheReeltoBedknifeContact......................26
CheckingtheTorqueoftheWheelNuts.....................26
StartingandStoppingtheEngine..............................26
SettingtheReelSpeed.............................................26
AdjustingtheLiftArmCounterbalance.....................26
AdjustingtheLiftArmTurnAroundPosition.............27
PushingorTowingtheMachine................................27
LocatingtheJackingPoints......................................28
LocatingtheTieDowns..........................................28
UnderstandingtheDiagnosticLight..........................28
CheckingtheInterlockSwitches...............................29
HydraulicValveSolenoidFunctions..........................29
OperatingTips......................................................30
Maintenance.................................................................31
RecommendedMaintenanceSchedule(s)......................31
DailyMaintenanceChecklist....................................32
ServiceIntervalChart.............................................33
Lubrication...............................................................33
GreasingtheBearingsandBushings..........................33
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ServicingtheEngineOilandFilter............................35
ReplacingtheSparkPlugs........................................36
FuelSystemMaintenance...........................................37
ReplacingtheFuelFilter..........................................37
CheckingtheFuelLinesandConnections..................37
FuelPick-upTubeScreen........................................37
ElectricalSystemMaintenance....................................38
ServicingtheBattery...............................................38
CheckingtheFuses.................................................38
DriveSystemMaintenance.........................................39
AdjustingtheTractionDriveforNeutral....................39
AdjustingtheRearWheelToe-in..............................39
CoolingSystemMaintenance......................................40
RemovingDebrisfromtheCoolingSystem................40
BrakeMaintenance....................................................41
AdjustingtheServiceBrakes....................................41
AdjustingtheParkingBrake....................................41
BeltMaintenance......................................................42
TensioningtheAlternatorBelt.................................42
HydraulicSystemMaintenance....................................42
ChangingtheHydraulicFluid...................................42
ReplacingtheHydraulicFilters.................................43
CheckingtheHydraulicLinesandHoses....................43
UsingtheHydraulicSystemTestPorts.......................44
CuttingUnitSystemMaintenance.................................45
BacklappingtheCuttingUnits..................................45
Storage........................................................................46
PreparingtheTractionUnit.....................................46
PreparingtheEngine..............................................46
3
Safety
Improperusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.
SafeOperatingPractices
Training
•Readtheoperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
people,orproperty.
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwear,longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymayget
tangledinmovingparts.Donotoperatetheequipment
whenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengageallblade
attachmentclutches,shiftintoneutral,andengagethe
parkingbrake.
•Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
–Donotstoporstartsuddenlywhengoingupor
downhill.
–Machinespeedsshouldbekeptlowonslopesand
duringtightturns.
4
–Stayalertforhumpsandhollowsandotherhidden
hazards.
–Donotturnsharply.Usecarewhenreversing.
–Usecounterweight(s)orwheelweightswhen
suggestedintheoperator'smanual.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–Stoponlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Changeintoneutralandsettheparkingbrake.
–Stoptheengineandremovethekey.
•Disengagethedrivestotheattachment(s)when
transportingthemachineornotusingthemachine.
•Stoptheengineanddisengagethedrivestothe
attachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.
•Reducetheenginespeedsettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,turn
thefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/reelsifnot
mowing.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Checkthegrasscatcherfrequentlyforwearor
deterioration.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Onmulti-cylinder/multi-reelmachines,takecareas
rotatingonecylinder/reelcancauseothercylinders/reels
torotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait
forallmovementtostopbeforeadjusting,cleaning,or
repairingthemachine.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean
upanyoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
terminallast.Connectthepositiveterminalrstandthe
negativeterminallast.
•Usecarewhencheckingthecylinders/reels.Weargloves
andusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopen,well-ventilatedarea,away
fromsparksandames.Unplugthechargerbefore
connectingittoordisconnectingitfromthebattery.
Wearprotectiveclothinganduseinsulatedtools.
5
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandard.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof
themachine.
•Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Seekimmediatemedicalattentionifuidis
injectedintoskin.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Toensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
93–6689
1.Danger—noriders.
93-7272
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
93-6688
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cuttinghazardofhandor
foot—stoptheengineand
waitformovingpartsto
stop.
98-4387
1.Warning—wearhearingprotection.
112-5019
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
7
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
117–0169
1.ReadtheOperator'sManual.
2.Powerpoint—10amp
3.Headlights—10amp
4.Power—10amp
5.Enginestart—15amp
6.Optionalairrideseatsuspension—20amp
7.EnginecomputermanagementC—7.5amp
8.EnginecomputermanagementB—7.5amp
9.EnginecomputermanagementA—7.5amp
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
110-8869
1.Warning—readtheOperator'sManual,donotoperatethis
machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Tippinghazard—slowmachinebeforeturning,donotturn
athighspeeds;lowerthecuttingunitwhendrivingdown
slopes;usearolloverprotectionsystemandweartheseat
belt.AlwayswearaseatbeltwhenaROPSisinplace.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingdecks,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
5.Warning—readtheOperator'sManual,donottowthe
machine.
8
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
125–8754
1.Headlights
6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)
8.Raisethecuttingunits
4.Disengage
9.ReadtheOperator’s
Manual.
5.Fast
125–2924
1.ReadtheOperator’sManual.
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Adjustthetirepressure.
2
Nopartsrequired
–
Adjustthestepheight.
3
Nopartsrequired
–
Adjustthecontrolarmposition.
Fronthoseguide(right-hand)
1
4
Fronthoseguide(left-hand)
1
Installthecuttingunits.
5
Nopartsrequired
–
Adjusttheturfcompensationspring.
6
Cuttingunitkickstand
1
InstalltheCuttingUnitKickstand.
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Engineoperator’smanual1
Readthemanualsbeforeoperatingthemachineanduse
themtoreferenceinformationaboutthemachine.
PartsCatalog
1
UsethePartsCatalogtoreferencepartnumbers.
Operatortrainingmaterial
1
Reviewthetrainingmaterialbeforeoperatingthemachine.
CuttingPerformancePaper
1
Usethepaperforadjustingthecuttingunitbedknifeto
reelcontact.
Shim
1
Usetheshimforadjustingthecuttingunitbedknifetoreel
contact.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
AdjustingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedforshipping.Therefore,release
someoftheairtoreducethepressure.Correctairpressurein
thefrontandreartiresis83to103kPa(12to15psi).
Important:Maintainevenpressureinalltirestoensure
uniformcontactwiththeturf.
2
AdjustingtheStepHeight
NoPartsRequired
Procedure
Theheightofthestepscanbeadjustedfortheoperators
comfort.
1.Removethe2boltsandnutssecuringthestepbrackets
tothetractionunitframe(Figure2).
10
Figure2
1.Step2.Stepbrackets
2.Raiseorlowerthesteptothedesiredheightand
re-securethebracketstotheframewiththe2bolts
andnuts.
3.Repeattheprocedureontheotherstep.
3
AdjustingtheControlArm
Position
NoPartsRequired
Procedure
Thecontrolarmpositioncanbeadjustedfortheoperator’s
comfort.
1.Loosenthe2boltssecuringthecontrolarmtothe
retainingbracket(Figure3).
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredpositionand
tightenthe2bolts.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1
Fronthoseguide(right-hand)
1
Fronthoseguide(left-hand)
Procedure
1.Removethereelmotorsfromtheshippingbrackets.
2.Removetheshippingbracketsanddiscard.
3.Removethecuttingunitsfromthecartons.Assemble
andadjustthemasdescribedinthecuttingunit
Operator'sManual.
4.Makesurethecounterweight(Figure4)isinstalledto
theproperendofthecuttingunitasdescribedinthe
cuttingunitOperator'sManual.
11
Figure4
1.Counterweight
5.Allthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightsideofthe
cuttingunit.Theturfcompensationspringmustbe
mountedtothesamesideofthecuttingunitasthe
reeldrivemotor.Repositiontheturfcompensation
asfollows:
A.Removethe2carriageboltsandnutssecuringthe
rodbrackettothecuttingunittabs(Figure5).
Figure5
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthespringtube
bolttothecarrierframetab(Figure5)Remove
theassembly.
C.Mountthespringtubebolttotheoppositetabon
thecarrierframeandsecurewiththeangenut.
Theboltheadistobepositionedtotheouterside
ofthetabasshowninFigure6.
Figure6
1.Oppositecarrierframetab
2.Rodbracket
D.Mounttherodbrackettothecuttingunittabs
withthecarriageboltsandnuts(Figure6).
Important:Onthe#4(leftfront)and#5
(rightfront)cuttingunits(Figure7),use
therodbracketmountingnutstoinstallthe
hoseguidestothefrontofthecuttingunit
tabs(Figure8).Thehoseguidesshouldlean
towardthecentercuttingunit(Figure8and
Figure9).
Figure7
Figure8
1.Hoseguide(#4cuttingunit
shown)
3.Nuts
2.Rodbracket
12
g019284
1
1
Figure9
1.Hoseguides(eachmustleantowardthecentercuttingunit)
Note:Wheninstallingorremovingthecutting
units,makesurethehairpincotterisinstalledin
thespringrodholenexttotherodbracket.When
notinstallingorremovingthecuttingunits,the
hairpincottermustbeinstalledintheholeinthe
endoftherod.
6.Loweralltheliftarmscompletely.
7.Removethesnapperpinandthecapfromtheliftarm
pivotyoke(Figure10).
Figure10
1.Snapperpin2.Cap
8.Forthefrontcuttingunits,slideacuttingunitunder
theliftarmwhileinsertingthecarrierframeshaftup
intotheliftarmpivotyoke(Figure11).
Figure11
1.Liftarm3.Liftarmpivotyoke
2.Carrierframeshaft
9.Usethefollowingprocedureontherearcuttingunits
whentheheightofcutisabove19.5mm(3/4inch).
A.Removethelynchpinandwashersecuringthelift
armpivotshafttotheliftarmandslidethelift
armpivotshaftoutoftheliftarm(Figure12).
Figure12
1.Liftarmpivotshaftlynchpinandwasher
13
B.Inserttheliftarmyokeontothecarrierframe
shaft(Figure11).
C.Inserttheliftarmshaftintotheliftarmandsecure
itwiththewasherandlynchpin(Figure12).
10.Insertthecapoverthecarrierframeshaftandliftarm
yoke.
11.Securethecapandthecarrierframeshafttothelift
armyokewiththesnapperpin.Usetheslotifasteering
cuttingunitisdesiredorusetheholeifthecuttingunit
istobelockedinposition(Figure10).
12.Securetheliftarmchaintothechainbracketwiththe
snapperpin(Figure13).Usethenumberofchainlinks
describedinthecuttingunitOperator'sManual.
Figure13
1.Liftarmchain3.Snapperpin
2.Chainbracket
13.Onthe#4(leftfront)and#5(rightfront)cutting
units,insertthereelmotorhosesintotherespective
hoseguide.
14.Coatthesplineshaftofthereelmotorwithclean
grease.
15.OilthereelmotorO-ringandinstallitontothemotor
ange.
16.Installthemotorbyrotatingitclockwisesothatthe
motorangesclearthebolts(Figure14).Rotatethe
motorcounterclockwiseuntiltheangesencirclethe
boltsthentightenthebolts.
Important:Makesurethereelmotorhosesare
nottwisted,kinkedorintheriskofbeingpinched.
Figure14
1.Reeldrivemotor2.Mountingbolts
5
AdjustingtheTurf
CompensationSpring
NoPartsRequired
Procedure
Theturfcompensationspring(Figure15)transfersweight
fromthefronttotherearroller.Thishelpstoreduceawave
patternintheturf,alsoknownasmarcellingorbobbing.
Important:Makespringadjustmentswiththecutting
unitmountedtothetractionunit,pointingstraight
ahead,andloweredtotheshopoor.
1.Makesurethatthehairpincotterisinstalledintherear
holeinthespringrod(Figure15).
14
Figure15
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespring
roduntilthecompressedlengthofthespringis12.7
cm(5inches)onReelmaster5410,5inchcuttingunits
or15.9cm(6.25inches)onReelmaster5510,7inch
cuttingunits(Figure15).
Note:Whenoperatingonroughterraindecrease
thespringlengthby12.7mm(1/2inch);thisslightly
decreasesgroundfollowing.
6
UsingtheCuttingUnit
Kickstand
Partsneededforthisprocedure:
1
Cuttingunitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexposethe
bedknife/reel,propuptherearofthecuttingunitwiththe
kickstandtomakesurethenutsonthebackendofthe
bedbaradjustingscrewsarenotrestingontheworksurface
(Figure16).
Figure16
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththesnapper
pin(Figure17).
Figure17
1.Chainbracket3.Cuttingunitkickstand
2.Snapperpin
15
ProductOverview
Figure18
1.Enginehood
5.Seatadjustingcontrols
2.Operator'sseat
6.Frontcuttingunits
3.Controlarm
7.Rearcuttingunits
4.Steeringwheel
Controls
SeatAdjustingControls
Theseatadjustinglever(Figure19)allowsyoutoadjustthe
seatforeandaft.Theweightadjustingknobadjuststheseat
fortheoperator'sweight.Theweightgaugeindicateswhen
theseatisadjustedtotheweightoftheoperator.Theheight
adjustingknobadjuststheseatfortheoperator'sheight.
Figure19
1.Weightgauge3.Heightadjustingknob
2.Weightadjustingknob
4.Adjustinglever(foreand
aft)
TractionPedal
Thetractionpedal(Figure20)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomoveforward
andthebottomtomoverearward.Groundspeeddependson
howfaryoupressthepedal.Fornoload,maximumground
speed,fullypressthepedalwhiletheenginespeedsetting
isintheFastposition.
Tostop,reducefootpressureonthetractionpedalandallow
ittoreturntothecenterposition.
Figure20
1.Tractionpedal4.Brakepedal
2.Mowspeedlimiter5.Parkingbrake
3.Spacers
6.Tiltsteeringpedal
MowSpeedLimiter
Whenthemowspeedlimiter(Figure20)isippedupit
controlsthemowspeedandallowsthecuttingunitstobe
engaged.Eachspaceradjuststhemowingspeedby0.8km/h
(1/2mph).Themorespacersyouhaveonthetopofthe
bolt,theslowerthemachinegoes.Fortransport,ipbackthe
mowspeedlimitertohavemaximumtransportspeed.
BrakePedal
Pressthebrakepedal(Figure20)tostopthemachine.
ParkingBrake
Toengagetheparkingbrake,(Figure20)pushdownonthe
brakepedalandpressthetopforwardtolatchit.Torelease
theparkingbrake,pressthebrakepedaluntiltheparking
brakelatchretracts.
TiltSteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefootpedal
(Figure20)down,andpullthesteeringtowertowardyouto
themostcomfortablepositionandthenreleasethepedal.
EngineSpeedSwitch
Theenginespeedswitch(Figure21)has2modestochange
theenginespeed.Bymomentarilytappingtheswitch,youcan
16
increaseordecreasetheenginespeedin100-rpmincrements.
Byholdingtheswitchdown,theenginespeedautomatically
movestoHighorLowidle,dependingonwhichendofthe
switchyoupress.
1
2
3
4
5
6
G021208
Figure21
1.Lowermow/raisecontrol
lever
4.Enable/disableswitch
2.Keyswitch5.Enginespeedswitch
3.InfoCenter
6.Headlightswitch
Enable/DisableSwitch
Usetheenable/disableswitch(Figure21)inconjunctionwith
thelowermow/raisecontrollevertooperatethecutterheads.
InfoCenter
TheInfoCenterLCDdisplayshowsinformationaboutyour
machinesuchastheoperatingstatus,variousdiagnosticsand
otherinformationaboutthemachine(Figure21).
KeySwitch
Thekeyswitch(Figure21)has3positions:Off,On/Run,
andStart.
LowerMow/RaiseControlLever
Thislever(Figure21)raisesandlowersthecuttingunitsand
alsostartsandstopsthecutterheadswhenthecutterheads
areenabledinthemowmode.Thecutterheadscannotbe
loweredwhenthemow/transportleverisinthetransport
position.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights(Figure
21).
BacklapLevers
Usethebacklapleversinconjunctionwiththelower
mow/raisecontrolleverforbacklappingthereels(Figure22).
1
g021209
Figure22
1.Backlaplevers
HydraulicFilterRestrictionIndicator
Withtheenginerunningatnormaloperatingtemperature,
viewtheindicator(Figure23),itshouldbeintheGreenzone.
WhentheindicatorisintheRedzone,changethehydraulic
lters.
Figure23
1.Hydrauliclterrestrictionindicator
PowerPoint
Thepowerpointisa12voltpowersupplyforelectronic
devices(Figure24).
17
Figure24
1.Powerpoint
UsingtheInfoCenterLCDDisplay
TheInfoCenterLCDdisplayshowsinformationaboutyour
machinesuchastheoperatingstatus,variousdiagnostics
andotherinformationaboutthemachine(Figure25)There
isasplashscreenandmaininformationscreenofthe
InfoCenter.Youcanswitchbetweenthesplashscreenand
maininformationscreen,atanytime,bypressinganyof
theInfoCenterbuttonsandthenselectingtheappropriate
directionalarrow.
1
g020650
2
3
4
TORO
Figure25
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
•LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcanuseitto
backoutofanymenuyouarecurrentlyusing.
•MiddleButton—usethisbuttontoscrolldownmenus.
•RightButton—usethisbuttontoopenamenuwherea
rightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychangedepending
onwhatisrequiredatthetime.Eachbuttonwillbelabeled
withanicondisplayingitscurrentfunction.
InfoCenterIconDescription
SERVICEDUE
Indicateswhenscheduledservice
shouldbeperformed
Enginerpm/status—indicatesthe
enginespeed
Hourmeter
Infoicon
Fast
Slow
Fuellevel
Stationaryregenerationrequired
Glowplugsareactive
Raisecuttingunits
Lowercuttingunits
Operatormustsitinseat
ParkingBrakeIndicator—indicates
whentheparkingbrakeisOn
IdentiestherangeasHigh
(Transport)
Neutral
IdentiestherangeasLow(Mow)
CoolantTemperature-indicatesthe
enginecoolanttemperatureineither
°Cor°F
Temperature(hot)
PTOisengaged
Deniedornotallowed
EngineStart
Stoporshutdown
18
InfoCenterIconDescription(cont'd.)
Engine
Keyswitch
Indicateswhenthecuttingunitsare
beinglowered
Indicateswhenthecuttingunitsare
beingraised
PINpasscode
CANbus
InfoCenter
Badorfailed
Bulb
OutputofTECcontrollerorcontrol
wireinharness
Switch
Operatormustreleaseswitch
Operatorshouldchangetoindicated
state
Symbolsareoften
combinedtoform
sentences.Some
examplesareshown
below
Operatorshouldputmachinein
neutral
Enginestartdenied
Engineshutdown
Enginecoolanttoohot
or
Sitdownorsetparkingbrake
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthemenuaccess
buttonwhileatthemainscreen.Thisbringsyoutothemain
menu.Refertothefollowingtablesforasynopsisofthe
optionsavailablefromthemenus:
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDistributorformore
informationontheFaults
menuandtheinformation
containedthere.
ServiceTheServicemenucontains
informationonthemachine
suchashoursofusecounters
andothersimilarnumbers.
DiagnosticsTheDiagnosticsmenu
displaysthestateofeach
machineswitch,sensorand
controloutput.Youcanuse
thistotroubleshootcertain
issuesasitquicklytellsyou
whichmachinecontrolsareon
andwhichareoff.
SettingsTheSettingsmenuallows
youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.
AboutTheAboutmenuliststhe
modelnumber,serialnumber,
andsoftwareversionofyour
machine.
Service
MenuItemDescription
Hours
Liststhetotalnumberofhours
thatthemachine,engineand
PTOhavebeenon,aswell
asthenumberofhoursthe
machinehasbeentransported
andservicedue.
Counts
Listsnumerouscountsthe
machinehasexperienced.
Diagnostics
MenuItemDescription
CuttingUnitsIndicatestheinputs,qualiers
andoutputsforraisingand
loweringthecuttingunits.
Hi/LowRangeIndicatestheinputs,qualiers
andoutputsfordrivingin
transportmode.
PTOIndicatestheinputs,qualiers
andoutputsforenablingthe
PTOcircuit.
19
EngineRun
Indicatestheinputs,qualiers
andoutputsforstartingthe
engine.
Backlap
Indicatestheinputs,qualiers
andoutputsforoperatingthe
backlapfunction.
Settings
MenuItemDescription
Units
Controlstheunitsusedonthe
InfoCenter.Themenuchoices
areEnglishorMetric
Language
Controlsthelanguageused
ontheInfoCenter*.
LCDBacklightControlsthebrightnessofthe
LCDdisplay.
LCDContrastControlsthecontrastofthe
LCDdisplay.
FrontBacklapReelSpeedControlsthespeedofthefront
reelsinbacklapmode.
RearBacklapReelSpeedControlsthespeedoftherear
reelsinbacklapmode.
ProtectedMenusAllowsthe
superintendant/mechanic
toaccessprotectedmenusby
inputtingapasscode.
AutoIdle
Controlstheamountoftime
allowedbeforereturningthe
enginetolowidlewhenthe
machineisstationary.
BladeCountControlsthenumberofblades
onthereelforreelspeed.
MowSpeedControlsthegroundspeedfor
determiningthereelspeed.
Heightofcut(HOC)Controlstheheightofcut
(HOC)fordeterminingthereel
speed.
FReelRPMDisplaysthecalculatedreel
speedforthefrontreels.The
reelscanalsobemanually
adjusted.
RReelRPMDisplaysthecalculatedreel
speedfortherearreels.The
reelscanalsobemanually
adjusted.
*Only"operator-faced"textistranslated.Faults,Service,
andDiagnosticsscreensare"service-faced".Titlesareinthe
selectedlanguage,butmenuitemsareinEnglish.
About
MenuItemDescription
Model
Liststhemodelnumberofthe
machine.
SNListstheserialnumberofthe
machine.
MachineControllerRevisionListsthesoftwarerevisionof
themastercontroller.
InfoCenterRevisionListsthesoftwarerevisionof
theInfoCenter.
CANBus
Liststhemachine
communicationbusstatus.
ProtectedMenus
Thereare7operatingcongurationsettingsthatareadjustable
withintheSettingsMenuoftheInfoCenter:autoidletime
delay,BladeCount,MowSpeed,HeightofCut(HOC),F
ReelRPMandRReelRPM.Thesesettingscanbelocked
byusingtheProtectedMenu.
Note:Atthetimeofdelivery,theinitialpasswordcodeis
programmedbyyourdistributor.
AccessingtheProtectedMenuSettings
ToaccesstheProtectedMenuSettings
•FromtheMainMenu,scrolldowntotheSettingsMenu
andpresstherightbutton.
•IntheSettingsMenu,scrolldowntotheProtectedMenu
andpresstherightbutton.
•Toenterthepasscode,usethecenterbuttontosetthe
rstdigitthenpresstherightbuttontomoveontothe
nextdigit.
•Usethecenterbuttontosettheseconddigitthenpress
therightbuttontomoveontothenextdigit.
•Usethecenterbuttontosetthethirddigitthenpressthe
rightbuttontomoveontothenextdigit.
•Usethecenterbuttontosetthefourthdigitthenpress
therightbutton.
•Pressthemiddlebuttontoenterthecode.
•Ifthecodehasbeenacceptedandtheprotectedmenu
hasbeen“Unlocked”,“PIN”isdisplayedintheupper
rightcornerofthedisplayscreen.
TheabilitytoviewandchangethesettingsintheProtected
Menucanbechanged.OncetheProtectedMenuhasbeen
accessed,scrolldowntoProtectSettings.Usingtheright
button,changingProtectSettingstoOFFallowstheabilityto
viewandchangethesettingsintheProtectedMenuwithout
enteringthepasscode.ChangingProtectSettingstoON
hidestheprotectedoptionsandrequiresenteringapasscode
tochangethesettingintheProtectedMenu.Afterthepass
codehasbeenset,thekeyswitchmustbeturnedoffandback
ontoenableandsavethisfeature.
Note:Ifthepasscodehasbeenforgottenormisplaced,
pleasecontactyourdistributorforassistance.
SettingtheAutoIdle
•IntheSettingsMenu,scrolldowntoAutoIdle.
•Presstherightbuttontochangetheautoidletime
betweenOFF,8S,10S,15S,20S,and30S.
20
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Toro 03673 Reelmaster 5410-G User manual

Toro
Brand
Toro
Model
03673 Reelmaster 5410-G
Category
Lawnmowers
Type
User manual
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