Toro Reelmaster 5010-H Traction Unit User manual

FormNo.3426-959RevD

Reelmaster

®

5010-HTractionUnit

ModelNo.03674—SerialNo.403430001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3426-959*D

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner’smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g259591

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................9

1AdjustingtheTirePressure............................10

2AdjustingtheControl-ArmPosition.................10

3InstallingtheCuttingUnits..............................10

4MountingtheFinishingKits............................13

5AdjustingtheTurf-Compensation

Spring...........................................................14

6InstallingtheCEHoodLatch..........................15

7UsingtheCutting-UnitKickstand....................16

8ApplyingtheCEDecals.................................16

ProductOverview...................................................17

Controls...........................................................17

Specications..................................................24

Attachments/Accessories.................................24

BeforeOperation.................................................24

BeforeOperationSafety...................................24

PerformingDailyMaintenance..........................25

FillingtheFuelTank..........................................25

BreakingintheMachine...................................25

BleedingtheFuelSystem.................................25

DuringOperation.................................................26

DuringOperationSafety...................................26

StartingtheEngine...........................................28

ShuttingOfftheEngine.....................................28

SettingtheReelSpeed.....................................29

AdjustingtheLift-ArmCounterbalance.............30

AdjustingtheLift-ArmTurnaround

Position.........................................................30

UnderstandingtheDiagnosticLight..................30

CheckingtheInterlockSwitches.......................31

OperatingTips.................................................31

AfterOperation....................................................31

AfterOperationSafety......................................31

PushingorTowingtheMachine........................32

IdentifyingtheTie-DownPoints........................32

JackingPoints..................................................33

HaulingtheMachine.........................................33

Maintenance...........................................................34

MaintenanceSafety..........................................34

RecommendedMaintenanceSchedule(s)...........34

DailyMaintenanceChecklist.............................36

Lubrication..........................................................37

GreasingtheBearingsandBushings................37

EngineMaintenance...........................................39

EngineSafety...................................................39

ServicingtheAirCleaner..................................39

CheckingtheEngine-OilLevel..........................40

ServicingtheEngineOilandFilter....................40

FuelSystemMaintenance...................................41

DrainingtheFuelT ank......................................41

CheckingtheFuelLinesand

Connections..................................................41

ServicingtheWaterSeparator..........................41

ServicingtheFuel-PickupTube........................42

BleedingAirfromtheFuelInjectors...................42

ElectricalSystemMaintenance...........................43

ElectricalSystemSafety...................................43

ServicingtheBattery.........................................43

ReplacingtheFuses.........................................43

DriveSystemMaintenance..................................45

CheckingtheTirePressure...............................45

CheckingtheT orqueoftheWheel

Nuts..............................................................45

AdjustingtheTractionDriveforNeutral.............45

AdjustingtheRearWheelT oe-in.......................45

CoolingSystemMaintenance..............................46

CoolingSystemSafety.....................................46

CheckingtheCoolingSystem...........................46

RemovingDebrisfromtheCooling

System..........................................................47

BrakeMaintenance.............................................48

AdjustingtheParkingBrakes............................48

AdjustingtheParking-BrakeLatch....................49

BeltMaintenance................................................49

TensioningtheAlternatorBelt...........................49

HydraulicSystemMaintenance...........................50

HydraulicSystemSafety...................................50

CheckingtheHydraulicLinesand

Hoses............................................................50

HydraulicFluidSpecication.............................50

CheckingtheLeveloftheHydraulic

Fluid..............................................................50

HydraulicFluidCapacity...................................51

ChangingtheHydraulicFluid............................51

ReplacingtheHydraulicFilter...........................52

TestingthePressureintheHydraulic

System..........................................................52

CuttingUnitSystemMaintenance........................53

BladeSafety.....................................................53

CheckingtheReel-to-BedknifeContact............53

BacklappingtheCuttingUnits...........................53

Storage...................................................................54

StorageSafety..................................................54

PreparingtheTractionUnit...............................54

PreparingtheEngine........................................54

3

Safety

Thismachinehasbeendesignedinaccordance

withENISO5395(whenyoucompletethesetup

procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepchildren,bystanders,andpetsoutofthe

operatingarea.Neverallowchildrentooperate

themachine.

•Shutofftheengine,removethekey,waitforall

movementtostopbeforeyouleavetheoperator’s

position.Allowthemachinetocoolbefore

adjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-6689

93-6689

1.Warning—donotcarrypassengers.

decal93-6696

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

decal93-7272

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom

movingparts.

decal106-6754

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fan;entanglementhazard,

belt—stayawayfrommovingparts.

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

4

decal110-0986

110-0986

1.Pressthebrakepedalandparkingbrakepedaltosetthe

parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

decal110-8921

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

decal110-9642

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket

andthenremovetheliftarmandpivotyoke.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

r:\decal117-0169

117-0169

1.ReadtheOperator'sManual.

2.Lighter

3.Headlights

4.Electric

5.Enginestart

6.Airrideseatsuspension(optional)

7.EnginecomputermanagementC

8.EnginecomputermanagementB

9.EnginecomputermanagementA

5

decal120-4158

120–4158

1.ReadtheOperator’s

Manual.

3.Engine—preheat

2.Engine—start4.Engine—stop

decal125-8754

125–8754

1.Headlights

6.Slow

2.Engage7.Lowerthecuttingunits

3.Powertake-off(PTO)

8.Raisethecuttingunits

4.Disengage

9.ReadtheOperator’s

Manual.

5.Fast

decal125-8818

125-8818

1.Nore,openames,orsmoking.5.ReadtheOperator’sManual.

2.Weareyeprotection.6.Explosionhazard

3.Keepbystandersaway.

7.Containslead;donotdiscard.

4.Corrosiveliquidhazard8.ReadtheOperator’sManual;attention.

6

decal127-2470

127-2470

decal133-8062

133-8062

decal133-2930

133-2930

1.Warning—donotoperatethismachineunlessyouaretrained.4.Tippinghazard—driveslowlywhenturning;donotturnsharply

whiletravelingfast;onlydriveonslopeswiththecuttingunits

lowered;alwayswearaseatbelt.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,

lowerthecuttingunits,shutofftheengine,andremovethe

ignitionkeybeforeleavingthemachine.

3.Thrownobjecthazard—keepbystandersoutoftheoperating

area.

6.Warning—readtheOperator'sManual;donottowthe

machine.

7

decal133-2931

133-2931

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator'sManual;donotoperatethis

machineunlessyouaretrained.

4.Tippinghazard—donotdriveacrossordownslopesgreater

than15°;onlydriveonslopeswiththecuttingunitslowered;

alwayswearaseatbelt.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,

lowerthecuttingunits,shutofftheengine,andremovethe

ignitionkeybeforeleavingthemachine.

3.Thrownobjecthazard—keepbystandersaway.

6.Warning—readtheOperator'sManual;donottowthe

machine.

decal138-6975

138-6975

1.ReadtheOperator'sManual.

8

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Adjustthetirepressure.

2

Nopartsrequired

–

Adjustthecontrol-armposition.

3

Cuttingunits

5

Installthecuttingunits.

4

Finishingkit(soldseparately)

1

Mountthenishingkits(nishingkits

aresoldseparately).

5

Nopartsrequired

–

Adjusttheturf-compensationspring.

Hood-latchassembly1

6

Washer1

InstalltheCEhoodlatch.

7

Cutting-unitkickstand

1Installthecutting-unitkickstand.

Warningdecal1

CEdecal

1

8

Productionyeardecal1

ApplytheCEdecals.

MediaandAdditionalParts

Description

Qty.

Use

Key2

Starttheengine.

Operator'sManual

1

ReadtheOperator'sManualbeforeoperatingthemachine.

Engineowner’smanual1

Usethemanualtoreferenceengineinformation.

DeclarationofConformity

1

Declarationofconformity

Operatortrainingmaterial

1

Reviewthematerialbeforeoperatingthemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

9

1

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore,

releasesomeoftheairtoreducethepressure.

Correctairpressureinthefrontandreartiresis83

to103kPa(12to15psi).

Important:Maintainevenpressureinalltiresto

ensureuniformcontactwiththeturf.

2

AdjustingtheControl-Arm

Position

NoPartsRequired

Procedure

Thecontrol-armpositioncanbeadjustedforyour

comfort.

1.Loosenthe2boltssecuringthecontrolarmto

theretainingbracket(Figure3).

g004152

Figure3

1.Controlarm3.Bolts(2)

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredposition

andtightenthe2bolts.

3

InstallingtheCuttingUnits

Partsneededforthisprocedure:

5

Cuttingunits

Procedure

CAUTION

Ifyoudonotdisconnectthepowertothe

cuttingunits,someonecouldaccidentally

startthecuttingunit,causingseriousinjury

tohandsandfeet.

Alwaysseparatethepower-disconnect

connectorsbeforeworkingonthecutting

units(Figure28).

1.Disconnectthepower-disconnectconnector;

refertoCutting-Unit-PowerDisconnect(page

18).

2.Removethecuttingunitsfromthecartons.

Assembleandadjustasdescribedinthecutting

unitOperator'sManual.

10

3.Makesurethatthecounterweight(Figure4)is

installedtotheproperendofthecuttingunitas

describedinthecounterweightkitInstallation

Instructions.

g027133

Figure4

1.Counterweight

4.Mounttheturf-compensationspringtothesame

sideofthecuttingunitasthereel-drivemotor.

Positiontheturfcompensationasfollows:

Note:Allcuttingunitsareshippedwiththe

turf-compensationspringmountedtotheright

sideofthecuttingunit.

A.Removethe2carriageboltsandnuts

securingtherodbrackettothecutting-unit

tabs(Figure5).

g003949

Figure5

1.Turf-compensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespring

tubebolttothecarrier-frametab(Figure5)

Removetheassembly.

C.Mountthespring-tubebolttotheopposite

tabonthecarrierframeandsecurewiththe

angenut.

Note:Positiontotheboltheadtotheouter

sideofthetabasshowninFigure6.

g003967

Figure6

1.Oppositecarrier-frametab

2.Rodbracket

D.Mounttherodbrackettothecutting-unit

tabswiththecarriageboltsandnuts(Figure

6).

Note:Wheninstallingorremovingthe

cuttingunits,makesurethatthehairpin

cotterisinstalledinthespringrodholenext

totherodbracket.Otherwise,installthe

hairpincotterintheholeintheendofthe

rod.

5.Lowerallliftarmscompletely.

6.Removethelynchpinfromtheliftarmpivot

yoke.Then,removethecap(Figure7).

g003975

Figure7

1.Lynchpin

2.Cap

7.Forthefrontcuttingunits,slideacuttingunit

undertheliftarmwhileinsertingthecarrier-frame

shaftupintothelift-arm-pivotyoke(Figure8).

11

g003977

Figure8

1.Liftarm3.Lift-arm-pivotyoke

2.Carrier-frameshaft

8.Usethefollowingprocedureontherearcutting

unitswhentheheightofcutisabove19mm

(3/4inch).

A.Removethelynchpinandwashersecuring

thelift-arm-pivotshafttotheliftarmand

slidethelift-arm-pivotshaftoutofthelift

arm(Figure9).

g003979

Figure9

1.Lynchpinandwasher

B.Insertthelift-armyokeontothecarrier-frame

shaft(Figure8).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandlynchpin

(Figure9).

9.Insertthecapoverthecarrier-frameshaftand

lift-armyoke.

10.Securethecapandthecarrier-frameshaftto

thelift-armyokewiththesnapperpin(Figure7).

Note:Usetheslotifasteeringcuttingunitis

desiredorusetheholeifthecuttingunitisto

belockedinposition.

11.Securethelift-armchaintothechainbracket

withthesnapperpin(Figure10).

Note:Usethenumberofchainlinksdescribed

inthecuttingunitOperator'sManual.

g003948

Figure10

1.Lift-armchain

3.Pin

2.Chainbracket

12.Coatthesplineshaftofthereelmotorwithclean

grease.

13.OilthereelmotorO-ringandinstallitontothe

motorange.

14.Installthemotorbyrotatingitclockwisesothat

themotorangesclearthebolts(Figure11).

Note:Rotatethemotorcounterclockwiseuntil

theangesencircletheboltsandthentighten

thebolts.

Important:Makesurethatthereel-motor

hosesarenottwisted,kinked,oratriskof

beingpinched.

12

g027140

Figure11

1.Reel-drivemotor

2.Mountingbolt(2)

4

MountingtheFinishingKits

Partsneededforthisprocedure:

1

Finishingkit(soldseparately)

Procedure

Important:Toensurethatthehoseroutingis

appropriateandthehosesarenottwisted,mount

themotorstothecuttingunitsbeforemounting

thenishingkits.

Usethefollowingdiagramtodeterminethe

positionsofcuttingunitsandreelmotors.

g316995

Figure12

1.Centerfrontcuttingunit4.Frontleftcuttingunit

2.Leftrearcuttingunit

5.Frontrightcuttingunit

3.Rightrearcuttingunit6.Reelmotorlocation

1.Onthefrontleftcorneroftheframe(#4cutting

unitlocation),removetheextraangenuton

theboltsecuringthebulkheadbrackettothe

machine(Figure13).

2.Loosenthenutsonthenishingkithosetting,

insertthehoseintotheslotonthebulkhead

bracketandtightenthenuts.

Note:Whentighteningthenuts,useabackup

wrenchtopreventthehosefromtwistingor

kinking.

3.Inserttheconnectorplateontothe

bulkhead-mountingboltswiththeconnectors

positionedasshowninFigure13.

4.Securetheconnectorplateto1ofthemounting

boltswiththeangenutpreviouslyremoved.

5.Locatethewireharnessonthemachineand

plugthewireconnectorsintothewireconnectors

ofthenishingkit.

g316962

Figure13

Leftfrontcuttingunit(#4)

1.Extraangenut

3.Bulkheadbracket

2.Connectorplate

13

6.Repeattheprocedureontheremaining4

bulkheadlocationsasshowninFigure14

throughFigure17.

Important:Theconnectorplatesare

positioneddifferentlyattheremaining

locationssothehosecanberoutedthrough

thebulkheadbracketandtothecuttingunit

withoutgettingtwistedorkinked.

g316994

Figure14

Leftrearcuttingunit(#2)

1.Bulkheadbracket

3.Connectorplate

2.Extraangenut

g316976

Figure15

Centerfrontcuttingunit(#1)

(Undersideofmachineshown)

1.Connectorplate

3.Bulkheadbracket

2.Extraangenut

g316996

Figure16

Rightfrontcuttingunitlocation(#5)

1.Bulkheadbracket

3.Extraangenut

2.Connectorplate

g316998

Figure17

Rightrearcuttingunit(#3)

1.Extraangenut3.Connectorplate

2.Bulkheadbracket

14

5

Adjustingthe

Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspring(Figure18)transfers

theweightfromthefronttotherearroller.Thishelps

toreduceawavepatternintheturf,alsoknownas

marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing

straightaheadandloweredtotheground.

1.Makesurethatthehairpincotterisinstalledin

therearholeinthespringrod(Figure18).

g003863

Figure18

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthe

springroduntilthecompressedlengthofthe

springis12.7cm(5inches)for5-inchcutting

unitsor15.9cm(6.25inches)for7-inchcutting

units(Figure18).

Note:Whenoperatingonroughterrain

decreasethespringlengthby12.7mm

(1/2inch).Groundfollowingwillbeslightly

decreased.

6

InstallingtheCEHood

Latch

Partsneededforthisprocedure:

1Hood-latchassembly

1Washer

Procedure

1.Unlatchandraisethehood.

2.Removetherubbergrommetfromtheholein

theleftsideofthehood(Figure19).

g027072

Figure19

1.Rubbergrommet

3.Removethenutfromthehood-latchassembly

(Figure20).

g003946

Figure20

1.Hoodlatch3.Rubberwasher

2.Nut4.Metalwasher

15

4.Outsidethehood,insertthehookendofthe

latchthroughtheholeinthehood.Makesure

thattherubbersealingwasherremainsonthe

outsideofthehood.

5.Insidethehood,insertthemetalwasheronto

thelatchandsecurewiththenut.Makesure

thatthelatchengagestheframecatchwhenit

islocked.Usetheenclosedhood-latchkeyto

operatethehoodlatch.

7

UsingtheCutting-Unit

Kickstand

Partsneededforthisprocedure:

1

Cutting-unitkickstand

Procedure

Wheneveryouneedtotipthecuttingunittoexpose

thebedknife/reel,propuptherearofthecuttingunit

withthekickstandtomakesurethatthenutsonthe

backendofthebedbar-adjustingscrewsarenot

restingontheworksurface(Figure21).

g003985

Figure21

1.Cutting-unitkickstand

Securethekickstandtothechainbracketwiththe

snapperpin(Figure22).

g004144

Figure22

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

8

ApplyingtheCEDecals

Partsneededforthisprocedure:

1Warningdecal

1

CEdecal

1Productionyeardecal

Procedure

OnmachinesrequiringCEcompliance,applythe

productionyeardecal(PartNo.133-5615)nearthe

serialplate,theCEdecal(PartNo.93-7252)near

thehoodlock,andtheCEwarningdecal(PartNo.

133-2931)overthestandardwarningdecal(PartNo.

133-2930).

16

ProductOverview

g260768

Figure23

1.Enginehood

5.Seatadjustments

2.Operator'sseat

6.Frontcuttingunits

3.Controlarm

7.Rearcuttingunits

4.Steeringwheel

Controls

Seat-AdjustingKnobs

Theseat-adjustinglever(Figure24)allowsyouto

adjusttheseatforeandaft.Theweight-adjusting

knobadjuststheseatforyourweight.Theweight

gaugeindicateswhentheseatisadjustedtoyour

weight.Theheight-adjustingknobadjuststheseat

foryourheight.

g003954

Figure24

1.Weightgauge3.Height-adjustingknob

2.Weight-adjustingknob

4.Adjustinglever(foreand

aft)

TractionPedal

Thetractionpedal(Figure25)controlstheforwardand

reverseoperation.Pressthetopofthepedaltomove

forwardandthebottomtomoverearward.Theground

speeddependsonhowfaryoupressthepedal.For

noload,maximumgroundspeed,fullypressthepedal

whilethethrottleisintheFASTposition.

Tostopthemachine,reducefootpressureonthe

tractionpedalandallowittoreturntothecenter

position.

Mow-SpeedLimiter

Whenthemow-speedlimiter(Figure25)isipped

upitcontrolsthemowspeedandallowsthecutting

unitstobeengaged.Eachspaceradjuststhemowing

speedby0.8km/h(0.5mph).Themorespacersyou

have,onthetopoftheboltthesloweryougo.For

transport,ipbackthemow-speedlimiterandyouwill

havemaximumtransportspeed.

Note:WhenmowingintheEconomymode,the

mowinggroundspeedisslightlyreduced.Remove1

spacertoachievethesamemowingspeedaswhen

mowinginthenormalmode.

BrakePedal

Pressthebrakepedal(Figure25)tostopthemachine.

ParkingBrake

Toengagetheparkingbrake,(Figure25)pushdown

onthebrakepedalandpressthetopforwardtolatch.

Toreleasetheparkingbrake,pressthebrakepedal

untiltheparking-brakelatchretracts.

17

g003955

Figure25

1.Tractionpedal4.Brakepedal

2.Mow-speedlimiter5.Parkingbrake

3.Spacers

6.Tilt-steeringpedal

Tilt-SteeringPedal

Totiltthesteeringwheeltowardyou,pressthefoot

pedal(Figure25)down,pullthesteeringtowertoward

youtothemostcomfortableposition,andthenrelease

thepedal.

Engine-SpeedSwitch

Theengine-speedswitchhas2modestochangethe

enginespeed(Figure26).Bymomentarilytappingthe

switch,youcanchangetheenginespeedin100rpm

increments.Ifyouholdtheswitchdown,theengine

automaticallymovestoHighorLowidle,depending

onwhichendoftheswitchyoupress.

g021208

Figure26

1.Lowermow/raisecontrol

lever

4.Enable/disableswitch

2.Keyswitch5.Engine-speedswitch

3.InfoCenter

6.Headlightswitch

KeySwitch

Thekeyswitch(Figure26)has3positions:OFF,

ON/PREHEAT,andSTART.

LowerMow/RaiseControlLever

Thislever(Figure26)raisesandlowersthecutting

unitsandalsostartsandstopsthecuttingunitswhen

thecuttingunitsareenabledintheMOWmode.You

cannotlowerthecuttingunitswhenthemow/transport

leverisintheTRANSPORTposition.

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights

(Figure26).

Enable/DisableSwitch

Usetheenable/disableswitch(Figure26)in

conjunctionwiththelowermow/raisecontrolleverto

operatethecuttingunits.

PowerPoint

Thepowerpointisa12Vpowersupplyforelectronic

devices(Figure27).

g004133

Figure27

1.Powerpoint

Cutting-Unit-PowerDisconnect

Beforeinstalling,removing,orworkingonthecutting

units,disconnectthecuttingunitsfromthepower

supplybyseparatingthecutting-unit-power-disconnect

connector(Figure28),locatedundertheseat.Plug

theconnectorbackinbeforeoperatingthemachine.

18

g027134

Figure28

1.Power-disconnectconnector

CAUTION

Ifyoudonotdisconnectthepowertothe

cuttingunits,someonecouldaccidentally

startthecuttingunit,causingseriousinjury

tohandsandfeet.

Alwaysseparatethe

cutting-unit-power-disconnectconnectors

beforeworkingonthecuttingunits.

UsingtheInfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout

yourmachinesuchastheoperatingstatus,various

diagnosticsandotherinformationaboutthemachine

(Figure29).Therearemultipledisplayscreensonthe

InfoCenter.Youcanswitchbetweenthescreens,at

anytime,bypressinganyoftheInfoCenterbuttons

andthenselectingtheappropriatedirectionalarrow.

g020650

Figure29

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—Press

thisbuttontoaccesstheInfoCentermenus.

Youcanuseittobackoutofanymenuyouare

currentlyusing.

•MiddleButton—Pressthisbuttontoscrolldown

menus.

•RightButton—Pressthisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each

buttonislabeledwithanicondisplayingitscurrent

function.

19

InfoCenterIconDescription

SERVICEDUE

Indicateswhenscheduledservice

shouldbeperformed

Hourmeter

Infoicon

Fast

Slow

Fuellevel

Theglowplugsareactive.

Raisethecuttingunits.

Lowerthecuttingunits.

Sitintheseat.

Theparkingbrakeison.

Therangeishigh(transport).

Neutral

Therangeislow(mow).

Engine-coolanttemperature(°Cor

°F)

Temperature(hot)

ThePTOisengaged.

Notallowed

Starttheengine.

Stoptheengine.

Engine

Keyswitch

InfoCenterIconDescription(cont'd.)

Battery

Motor/Generator(notcharging)

Motor/Generator(charging)

E-Reel

FrontBacklap

RearBacklap

Thecuttingunitsarelowering.

Thecuttingunitsareraising.

PINpasscode

CANbus

InfoCenter

Badorfailed

Bulb

OutputofTECcontrollerorcontrol

wireinharness

Switch

Releasetheswitch.

Changetotheindicatedstate.

Symbolsareoften

combinedtoform

sentences.Some

examplesareshown

below

PutthemachineintoNeutral.

Enginestartisdenied.

Engineshutdown

Enginecoolantistoohot.

Sitdownorsetparkingbrake

20

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Toro Reelmaster 5010-H Traction Unit User manual

Toro Reelmaster 5010-H Traction Unit User manual

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