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New Holland Boomer 41, Boomer 47 User manual

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OPERATOR’S MANUAL
Part number 47578243
1
st
edition English
January 2014
Boomer
™
41
Boomer
™
47
Compact Tractor
Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Biodieselfuel...............................................................................1-2
Tractorintendeduse........................................................................1-3
Electro-magneticcompatibility(EMC)......................................................1-4
Productidentication.......................................................................1-5
Operator'smanualstorage.................................................................1-6
Machineorientation.........................................................................1-7
Proposition65..............................................................................1-8
ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhausttreatment-Product
overview....................................................................................1-9
2SAFETYINFORMATION
Precautionarystatements..................................................................2-1
Safetyrules.................................................................................2-2
Donotoperatetag.........................................................................2-11
RollOverProtectiveStructure(ROPS)....................................................2-12
Ecologyandtheenvironment.............................................................2-13
Safetysigns...............................................................................2-14
Instructionalsigns.........................................................................2-27
Internationalsymbols......................................................................2-34
3CONTROLSANDINSTRUMENTS
OPERATOR'SSEAT
Seatbelt................................................................................3-1
Seatcontrols...........................................................................3-2
RollOverProtectiveStructure(ROPS)................................................3-3
FORWARDCONTROLS
Instrumentpanel........................................................................3-5
Enginefaultcodesdisplay..............................................................3-7
Cruisecontrol..........................................................................3-10
Transmissionshuttleshiftlever........................................................3-11
Clutchpedal...........................................................................3-12
Brakepedals..........................................................................3-13
Footthrottlepedal.....................................................................3-14
Handthrottlelever.....................................................................3-15
Hornswitch............................................................................3-16
Hazardlightswitch....................................................................3-17
PowerTake-Off(PTO)switch..........................................................3-18
Keyswitch.............................................................................3-19
Differentiallockpedal..................................................................3-20
Hydrostatictransmision(HST)footpedals............................................3-21
Tiltsteeringlever......................................................................3-22
Multifunctionlightswitch...............................................................3-23
DPFswitch............................................................................3-24
LEFT-HANDSIDECONTROLS
Transmissionrangelever..............................................................3-25
Parkbrake.............................................................................3-26
Front-wheeldrivelever................................................................3-27
MidPowerTakeOff(PTO)lever-optional............................................3-28
RIGHT-HANDSIDECONTROLS
Hydraulicpowerlift(HPL).............................................................3-29
Draftcontrol-optional.................................................................3-30
Rearremotecontrolvalve(s)-optional...............................................3-31
Midmounttwospoolcontrolvalve....................................................3-32
Transmissionmainshiftlever..........................................................3-34
Transmissionrangelever..............................................................3-35
EXTERIORCONTROLS
Hoodreleaselatch....................................................................3-36
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Enginebreak-inprocedure.............................................................4-1
DieselParticulateFilter(DPF)regeneration............................................4-2
PowerTake-Off(PTO)operation.......................................................4-8
Three-pointlinkage....................................................................4-10
Attachingthree-pointequipment......................................................4-11
Extendibledrawbar....................................................................4-14
Hydraulicliftrocker....................................................................4-15
HydraulicPowerLift(HPL)dropratecontrolvalve....................................4-15
STARTINGTHEUNIT
Keyswitch.............................................................................4-16
Coldstartingaids......................................................................4-17
Startingtheengine....................................................................4-18
Startingthetractorwithjumpercables................................................4-23
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-24
Emergencystopping...................................................................4-25
Brakes.................................................................................4-26
MOVINGTHEUNIT
Steeringwheeladjustment............................................................4-28
Steeringoperation.....................................................................4-29
Transmissionoperationatlowambienttemperatures.................................4-30
HydrostaticTransmission(HST)operation............................................4-31
16x16Synchronizedtransmissionoperation.........................................4-33
PARKINGTHEUNIT
Brakesandcontrols-Park............................................................4-35
5TRANSPORTOPERATIONS
ROADTRANSPORT
Externallighting-Identication.........................................................5-1
Hazardwarninglightoperation.........................................................5-2
Turnsignaloperation...................................................................5-3
Roadlightsoperation...................................................................5-4
Worklightsoperation..................................................................5-5
Rearworklight(optional)...............................................................5-6
Drivingthevehicle......................................................................5-7
SHIPPINGTRANSPORT
Carryingthetractoronatransporter...................................................5-8
RECOVERYTRANSPORT
Towing..................................................................................5-8
6WORKINGOPERATIONS
GENERALINFORMATION
Tractorballasting.......................................................................6-1
Tractorballastingweights..............................................................6-2
Liquidballast...........................................................................6-4
7MAINTENANCE
GENERALINFORMATION
Generalinformation....................................................................7-1
Safetyrulesdieselfuel.................................................................7-3
Biodieselfuel...........................................................................7-3
Refuelingthetractor....................................................................7-4
Consumables...........................................................................7-5
MAINTENANCECHART
MaintenanceChart.....................................................................7-6
Every10hoursordaily
Engineoillevel.........................................................................7-7
Enginecoolingsystem.................................................................7-9
Afterrst50hours
Engineoilandlter....................................................................7-10
Pre-fuellter...........................................................................7-12
Fuellter...............................................................................7-13
Hydraulicoillter-Hydraulicsystem.................................................7-14
Hydrostatic(HST)oillter.............................................................7-15
RollOverProtectiveStructure(ROPS)...............................................7-16
Wheelsbolt/nut........................................................................7-17
Every50hours
Greasettings.........................................................................7-18
Transmissionuidlevel................................................................7-19
Clutchpedalfreeplay.................................................................7-19
Brakepedalfreeplay..................................................................7-20
Hydrostatictransmission(HST)neutraladjustment..................................7-20
Enginebelts...........................................................................7-21
Tiresandwheels......................................................................7-22
Frontaxledifferentialoillevel.........................................................7-23
Aircleaner-Primaryelement.........................................................7-24
Every100hours
Fuellter...............................................................................7-25
Every300hours
Engineoilandlter....................................................................7-26
Hydrauliclter.........................................................................7-26
Hydrostatic(HST)oillter-HSTsystem.............................................7-26
Pre-fuellter...........................................................................7-26
Enginebelts...........................................................................7-26
Wheelsbolt/nut........................................................................7-26
Aircleanerprimaryelement...........................................................7-27
Every500hours
Fuellter...............................................................................7-28
Every600hours
Frontaxledifferentialuid.............................................................7-29
Transmissionuid.....................................................................7-30
Every1000hours
Aircleanerinnerelement..............................................................7-31
Enginecoolant.........................................................................7-32
Generalmaintenance
Fuelinjectionsystem-Bleed..........................................................7-33
Hydrostatictransmission(HST)neutraladjustment..................................7-35
Enginebelts...........................................................................7-36
RollOverProtectiveStructure(ROPS)frame-Replace-Possibledamage.........7-37
Battery.................................................................................7-37
Alternator..............................................................................7-38
Fuses..................................................................................7-39
Maxi-fuse..............................................................................7-40
Headlightbulb.........................................................................7-40
Tail/brakelightbulb....................................................................7-41
Turnsignal/hazardlightbulb..........................................................7-41
Wheelsbolt/nut........................................................................7-43
Frontwheelstoe-in....................................................................7-43
Brakepedalfreeplay..................................................................7-44
Clutchpedalfreeplay.................................................................7-45
STORAGE
Storingthetractor.................................................................7-46
Removaloftractorfromstorage..................................................7-47
8TROUBLESHOOTING
SYMPTOM(S)
Engine-Troubleshooting.......................................................8-1
Clutch-Troubleshooting.......................................................8-2
Hydraulicservicebrakes-Troubleshooting....................................8-2
HydraulicLiftSystem-Troubleshooting........................................8-2
Steering-Troubleshooting.....................................................8-3
Hydrostatictransmission-Troubleshooting....................................8-4
Electricalsystem-Troubleshooting............................................8-4
9SPECIFICATIONS
Wheeltreadsettings........................................................................9-1
Tireinationpressures.....................................................................9-2
Liquidballast...............................................................................9-3
Generalspecications......................................................................9-4
Tractordimensions.........................................................................9-9
10ACCESSORIES
Optionalequipment........................................................................10-1
11FORMSANDDECLARATIONS
Deliveryreport-ownercopy..............................................................11-3
Deliveryreport-dealercopy..............................................................11-5
1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
NotetotheOwner
Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.
YourNEWHOLLANDdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'Delivery
Report'atthebackofthismanual.)Yourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoanswer
anyquestionsthatmayariseregardingtheoperationofyourmachine.
YourNEWHOLLANDdealercarriesacompletelineofgenuineNEWHOLLANDserviceparts.Thesepartsare
manufacturedandcarefullyinspectedtoinsurehighqualityandaccuratettingofanynecessaryreplacementparts.
Bepreparedtogiveyourdealerthemodelandproductidenticationnumberofyournewequipmentwhenordering
parts.Locatethesenumbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanual
forthelocationofthemodelandproductidenticationnumbersofyourmachine.
PLEASERECORDTHEFOLLOWINGINFORMATION
Model
ProductIdenticationNumber(PIN)
DatePurchased
EngineModel
EnginePIN
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.
W0012A
IMPROVEMENTS
CNHAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovementsor
changeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesoraddi-
tionstotheequipmentsoldpreviously.
1-1
1-GENERALINFORMATION
Biodieselfuel
FattyAcidMethylEsterBiodiesel(BiodieselFuel)con-
sistsofafamilyoffuelsderivedfromvegetableoils
treatedwithmethylesters.
NOTICE:BiodieselFuelblendsareapprovedforyouren-
gineonlyiftheycomplywithEN14214SpecicationStan-
dardsorASTMD6751.
NOTICE:Itisimperativethatyoucheckwhichblendisap-
provedforyourenginewithyourNEWHOLLANDdealer.
BeawarethattheuseofBiodieselFuelthatdoesnot
complywiththeStandardsmentionedabovecouldlead
toseveredamagetotheengineandfuelsystemofyour
machine.Theuseoffuelsthatarenotapprovedmayvoid
NEWHOLLANDWarrantycoverage.
BiodieselFuelUsageConditions
NOTICE:TheBiodieselFuelmustmeetthefuelSpeci-
cationmentionedabove.
BiodieselFuelmustbepurchasedfromatrustedsup-
plierthatunderstandstheproductandmaintainsgood
fuelquality.BiodieselFuelmustbepre-blendedbythe
supplier.MixingBiodieselFuelson-sitecanresultincor-
rectmixturethatcanleadtoproblemswithbothengine
andfuelsystem.
EngineperformanceisaffectedbytheuseofBiodiesel
Fuel.Theremaybeupto12   
 
%reductioninpoweror
torquedependingontheblendused.
NOTICE:DONOTmodifytheengineand/orinjection
pumpsettingstorecoverthereducedperformance.
Thereducedpowermustbeacceptedifusingany
BiodieselFuelblend.
Somemodicationmayberequiredtoallowyourengine
torunBiodieselFuel.Consultyoudealerforcomplete
informationonthesemodications.
BiodieselFuelhasahighercloudpointthanDieselFuel.
NOTICE:TheuseofhighBiodieselFuelblendsarenot
recommendedincoldweatherconditions.
WithBiodieselFuels,itmaybenecessarytochangethe
engineoil,engineoillterandfuellterelementsmore
frequentlythanwithDieselFuels.BiodieselFuelcanre-
moverustandparticlesfromtheinsideofon-sitefuel
storagetanksthatwouldnormallyadheretothesides
ofthetank.Likeparticledepositsthatcommonlyoccur
withDieselFuel,theseparticlescanbecometrappedby
themachinefuellters,causingblockageandshortening
lterlife.Incoldweather,thisismorelikelytohappen.
ConsultyourNEWHOLLANDdealerforinformationon
coldweatheroperationandpropermaintenanceintervals
whenusinganyBiodieselFuelblend.
WhenhandlingBiodieselFuel,caremustbetakennotto
allowwaterintothefuelsupply.BiodieselFuelwillactu-
allyattractmoisturefromtheatmosphere.
Fueltanksmustbekeptasfullaspossibletolimitthe
amountofairandwatervaporsinthem.Itmaybenec-
essarytodrainthefuellterwatertapmorefrequently.
Potentialoxidationandstabilitycouldbeaproblemwith
thefuelstoredinthemachine.
NOTICE:Machinesmustnotbestoredformorethan
threemonthswithBiodieselFuelblendsinthefuelsys-
tem.
Iflongstorageperiodsarenecessary,theenginemust
runonDieselFuelfor20hourstoushtheBiodieselFuel
outoftheenginefuelsystempriortostorage.
NOTICE:BiodieselFuelmustnotbestoredinon-sitestor-
agetanksformorethanthreemonths.
AnyspillageofBiodieselFuelmustbecleanedupimme-
diatelybeforeitcancausedamagetotheenvironment
andthepaintnishofthemachine.
BeforeusingBiodieselFuelblendsyoushouldconsult
withyourdealertoreceivefullinformationabouttheap-
provedblendforyourmachineandanydetailedcondi-
tionsofitsusage.
NOTICE:Beawarethatnotfulllingtherequirements
andconditionsofBiodieselFuelusagewillvoidyourma-
chine’sNEWHOLLANDWarrantycoverage.
1-2
1-GENERALINFORMATION
Tractorintendeduse
Thismachinewasdesignedtopowerandpropelitself.Itisintendedforagriculturalusetopullorcarrytractorattach-
mentsorloadandmovematerialswhenequippedwithafrontendloaderwithavarietyofbuckets.
PROHIBITEDUSAGE
Nopartsorattachmentsshouldbettedtothismachine,whichhavenotbeenreleasedbyNEWHOLLAND.They
mightaffectmachineoperation,safetyoftheuserorotherpeople,stabilityorwearcharacteristicsofthemachine.
NOTICE:Useonlyapprovedaccessoriesandattachmentsdesignedforyourmachine.Consultyourdealer
onchanges,additionsormodicationsthatmayberequiredforyourmachine.Donotmakeanyunauthorized
modicationstoyourmachine.
NOTICE:DONOTusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,decals,
orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.
NOTICE:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionsstandards.
Tamperingbydealer,customers,operatorsandusersisstrictlyprohibitedbylaw.Failuretocomplycouldresultin
governmentnes,reworkcharges,invalidwarranty,legalactionandpossibleconscationofthemachineuntilrework
tooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!
NOTE:Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orother
applicablelocalageworkpermits.
1-3
1-GENERALINFORMATION
Electro-magneticcompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•
Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•
Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24   
 
V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•
Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheNEWHOLLANDwarrantynullandvoid.
1-4
1-GENERALINFORMATION
Productidentication
TheProductIdenticationPlate(1)islocatedontheleft-
handsideofthefrontframe..
Thenumbersontheplateareimportantintheeventyour
tractorshouldrequirefutureservice.
NHIL13CT01348AA1
Theengineidenticationinformationplate(2)islocated
ontheright-handsideoftheengineblock,behindthefuel
injectionpump.
NHIL13CT01118AA2
1-5
1-GENERALINFORMATION
Operator'smanualstorage
Theoperator’smanualmustbestoredinacompartment
(1)locatedintherearoftheoperator’sseatbackandbe
keptavailableforusebyalloperators.
NHIL13CT01163AA1
1-6
1-GENERALINFORMATION
Machineorientation
NOTE:Onthisequipment,left–handandright-handare
determinedbystandingbehindtheunit,lookinginthedi-
rectionoftravel.
NHIL13CT01187AA1
Left-handview
NHIL13CT01188AA2
Right-handview
NHIL13CT01186AA3
Rearview
NHIL13CT01345AA4
Frontview
1-7
1-GENERALINFORMATION
Proposition65
BT09A2131
1-8
1-GENERALINFORMATION
ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)
exhausttreatment-Productoverview
WhatisExhaustGasRecirculation(EGR)?
YourNEWHOLLANDmachineisequippedwithadditionalcomponentstocomplywithnationalandlocalexhaust
emissionsrequirements.EGRworksbyrecirculatingaportionoftheengineexhaustgassesbackintotheengine
combustionchambertolowercombustiontemperatures.
ThemaincomponentsoftheEGRsysteminclude:
•
EGRvalve
•
DieselParticulateFilter(DPF)
•
DieselOxidationCatalyst(DOC)
•
Exhaustgastemperaturesensors
•
Differentialpressuresensor
•
Throttlevalveactuator
WhatisaDieselParticulateFilter(DPF)?
ADieselParticulateFilter(DPF)isaltermountedintheexhauststream.Duringnormaloperatingconditions,the
exhaustgassespassthroughtheporouswallsoftheDPFandtrapParticulateMatter(PM)generatedbythecom-
bustionprocessoftheengine.Whenchannelsinsidethe(DPF)llupwith(PM),thesystemmustbecleaned.The
cleaningprocessiscalledregeneration.
Howdoestheregenerationprocesswork?
Whenthe(DPF)becomesrestricted,thesystemwillneedtobecleanedorregeneratedbyraisingexhausttemper-
aturestoburnoffthetrappedParticulateMatter(PM).Thisprocessisusuallydoneautomatically.BurnedPMwill
leavebehindtracesofashwithinthe(DPF).TheashmustbecleanedoutbyaNEWHOLLANDdealeroutttedwith
machinesspecicallydesignedtoclean(DPF)systems.Seethe[**Linktomaintenancechart**]forserviceintervals.
Automaticregeneration
WhentheDPFentersautomaticregenerationmode,thedisplaywillindicate“DPFON”.Severalconditionsneedto
befollowedtoproperlyletthemachineperformthisfunction.
•
Duringthismodedonotidleorshutthemachinedown.
•
Hotexhaustgasseswillbegenerated.Useinawellventilatedareaawayfromcombustiblematerials.
•
Usethemachineundernormalworkscenariosuntiltheautomaticregenerationprocesshascompleted.
FindingaDieselParticulateFilter(DPF)cleaningfacility
TondaNEWHOLLANDdealerthatisfullyequippedtoserviceyourDPFsystem,pleasecallthenumberbelow.
NewHollandT opService:1-866-639-4563
[email protected]
1-9
1-GENERALINFORMATION
FEDERALEMISSIONSWARRANTY
WARRANTYSTATEMENT
ISMwarrantsthatyour2013andlateroff-roaddieselenginewasdesigned,builtandequippedtoconformto
applicableU.S.EnvironmentalProtectionAgency(EPA)regulationsandisfreefromdefectsinmaterialsand
workmanshipwhichcauseittofailtoconformwithsuchregulations,forthefollowingperiodofoperation:
•
Foraperiodoftwo(2)yearsor1,500hoursofoperation,whicheveroccursrst,afterthedateofdeliverytotheinitial
retailownerofanyvariablespeedoff-roaddieselengineratedatlessthan19   
 
kW(25   
 
Hp)andanyconstant-speed
off-roaddieselengineratedatlessthan37   
 
kW(50   
 
Hp)withratedspeedgreaterthanorequalto3,000   
 
RPM.
•
Foraperiodofve(5)yearsor3,000hoursofoperation,whicheveroccursrst,afterthedateofdeliverytothe
initialretailownerforallotheroff-roaddieselengines.
WARRANTYINFORMATION
Themodelyear,classofdieselengine,andemissionapplicationforyourengineareidentiedontheemissioncontrol
informationlabelafxedtotherighthandsideofyourengine’sfrontsideoftiminggearcaseorheadcover.
Anyemissioncontrolsystempartsthatareprovendefectiveduringnormalusewillberepairedorreplacedduring
thewarrantyperiod.ThewarrantyrepairsandservicewillbeperformedbyanyauthorizedISMdealeratthedealer’s
placeofbusiness,withnochargeforpartsorlabor(includingdiagnosis).
Astheengineowner,youareresponsibletoperformalltherequiredmaintenancelistedinyourowner’smanual.ISM
willnotdenyanemissionwarrantyclaimsolelybecauseyouhavenorecordofmaintenance;however,aclaimmay
bedeniedifyourfailuretoperformmaintenanceresultedinthefailureofawarrantedpart.Receiptscoveringregular
maintenanceshouldberetainedintheeventofquestionsandthesereceiptsshouldbepassedontoeachsubsequent
owneroftheengine.
ItisrecommendedthatreplacementpartsusedformaintenanceorrepairsbeISMServicePartstomaintainthequality
originallydesignedintoyouremissioncertiedengine.Theuseofnon-ISMpartsdoesnotinvalidatethewarrantyon
othercomponentsunlesstheuseofsuchpartscausesdamagetowarrantedparts.
ISMwishestoassurethattheemissioncontrolsystemswarrantyisbeingproperlyadministered.Ifyoubelieveyou
havenotreceivedtheservicetowhichyouareentitledtounderthiswarranty,youshouldcontactthenearestISM
BranchOfceforassistance.TheaddressandphonenumberofeachBranchOfceisinyourowner’smanual.
EXCEPTIONS
PleasenotethatEmissionWarrantydoesnotcover:
1.Systemsandpartsthatwerenotrstinstalledonthe
newequipmentorengineasoriginalequipmentby
ISM
2.Partmalfunctionscausedbyabuse,misuse,im-
properadjustment,modication,alteration,tam-
pering,disconnection,improperorinadequate
maintenance,oruseofnonrecommendedfuelsand
lubricatingoils.
3.Damagecausedbyaccident,actsofnature,orother
eventsbeyondISM’scontrol.
4.Replacementofexpendableitemsmadeinconnec-
tionwithscheduledmaintenance.
5.Partsrequiringreplacementorinspectionoradjust-
mentduringscheduledmaintenanceintervalswhere
thepartisnotdefective.
6.PartswhicharenotISMServiceParts.
7.Lossoftime,inconvenience,lossofuseofequip-
ment/engineorcommercialloss.
8.Equipmentwithanalteredordisconnectedhourme-
terwherethehourscannotbedetermined.
9.EquipmentnormallyoperatedoutsidetheUnited
States
10.Non-defectivepartsreplacedbyotherthanISMdeal-
ers.
PARTSCOVERED
Thisemissioncontrolsystemwarrantyappliestothe
followingemissioncontrolparts:
•
FuelInjectionPump
•
FuelInjectors
•
IntakeManifold
•
ExhaustManifold
•
PositiveCrankcaseVentilationsystemparts(including
PCVValveandOilFillerCap)
1-10
1-GENERALINFORMATION
•
Turbocharger(ifequipped)
•
Chargeaircoolingsystem(ifequipped)
•
Smokepufflimiter(ifequipped)
•
EGRsystem(includingEGRValve,EGRPipeandEGR
cooler)(ifequipped)
•
Intakethrottlevalve(ifequipped)
•
ExhaustAftertreatmentsystem(ifequipped)
•
AftertreatmentRegenerationdevice(ifequipped)
•
Miscellaneoushoses,clamps,connectorsandsealing
gasketsordevicesusedintheabovesystems.
CALIFORNIAEMISSIONCONTROLWARRANTYSTATEMENT
CaliforniaAirResourcesBoard(CARB)
YOURWARRANTYRIGHTSANDOBLIGATIONS
TheCaliforniaAirResourcesBoardandISM(ISM)arepleasedtoexplaintheemissioncontrolsystemwarrantyon
your2013andlaterengine.InCalifornia,newenginesmustbedesigned,builtandequippedtomeettheState’s
stringentanti-smogstandards.ISMmustwarranttheemissioncontrolsystemonyourenginefortheperiodsoftime
listedbelowprovidedtherehasbeennoabuse,neglectorimpropermaintenanceofyourengine.Additionalconditions
andresponsibilitiesarefurtheroutlinedbelow.Whereawarrantableconditionexists,ISMwillrepairyourengineat
nocosttoyouincludingdiagnosis,partsandlabor.
MANUFACTURER’SWARRANTYCOVERAGE:
ISMwarrantstotheoriginalowner,andtoeachsubsequentowner,ofanew,dieselenginethattheemission
controlsystemofyourengine:
1.Wasdesigned,builtandequippedsoastoconformatthetimeofsalewithallapplicableregulationsoftheCali-
forniaAirResourcesBoard(CARB).
2.Isfreefromdefectsinmaterialandworkmanshipthatwillcausesuchenginetofailtoconformwithapplicable
regulationsforthefollowingwarrantyperiod:
•
forvariablespeedenginesratedunder19   
 
kW(25   
 
Hp):two(2)yearsor1,500hoursofoperation,whichever
occursrst.Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodof
twoyears.
•
forconstantspeedenginesratedunder37   
 
kW(50   
 
Hp)withpeakpowerratedat3,000   
 
RPMorgreater:two(2)
yearsor1,500hoursofoperation,whicheveroccursrst.Intheabsenceofadevicetomeasurehoursofuse,
theengineshallbewarrantedforaperiodoftwoyears.
•
forenginesratedatorabove19   
 
kW(25   
 
Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.
Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.
•
forenginesratedatorabove37   
 
kW(50   
 
Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.
Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.
Thewarrantyperiodshallbegin:
•
onthedatetheequipmentisrstdeliveredtotherstretailpurchaser,or;
•
iftheequipmentisplacedinservicefordemonstrationpurposespriortosaleatretail,onthedatetheengineisrst
placedinservice.
TheemissioncontrolsystemsofyournewISMengineweredesigned,builtandtestedusinggenuineISMparts,and
theengineiscertiedasbeinginconformitywithCARBemissioncontrolregulations.
Accordingly,itisrecommendedthatanyreplacementpartsusedformaintenance,repairorreplacementofemission
controlsystemsbeISMparts.Anyreplacementpartmaybeusedintheperformanceofanymaintenanceorrepairs,
althoughISMrecommendsthattheownerobtainassurancethatsuchpartsarewarrantedbytheirmanufacturerto
beequivalenttogenuineISMparts.Suchuseshallnotreducethewarrantyobligationsoftheenginemanufacturer,
providedtheyarewarrantedtobeequivalenttogenuineISMparts.
Anywarrantedpartthatisnotscheduledforreplacement,asrequiredmaintenanceshallbewarrantedforthewarranty
perioddenedabove.Ifanysuchpartfailsduringtheperiodofwarrantycoverage,itwillberepairedorreplacedunder
warranty.Anysuchpartrepairedorreplacedunderthewarrantyshallbewarrantedfortheremainingwarrantyperiod.
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1-GENERALINFORMATION
Anywarrantedpartthatisscheduledonlyforregularinspectioninthewritteninstructionsshallbewarrantedforthe
warrantyperioddenedabove.Astatementinthewritteninstructionstotheeffectof"repairorreplaceasneces-
sary"shallnotreducetheperiodofwarrantycoverage.Anysuchpartrepairedorreplacedunderwarrantyshallbe
warrantedfortheremainingwarrantyperiod.
Anywarrantedpartthatisscheduledforreplacement,asrequiredmaintenanceshallbewarrantedfortheperiodof
timepriortotherstscheduledreplacementpointforthatpart.Ifthepartfailspriortotherstscheduledreplacement,
thepartshallberepairedorreplacedbytheenginemanufacturerunderwarranty.Anysuchpartrepairedorreplaced
underwarrantyshallbewarrantedfortheremainderoftheperiodpriortotherstscheduledreplacementpointfor
thepart.
Repairorreplacementofanywarrantedpartunderwarrantyshallbeperformedatnochargetotheowneratawar-
rantystation.
ISMprovideswarrantyservicesorrepairsatallmanufacturerdistributioncenters(warrantystations)thatarefran-
chisedtoservicethesubjectengines.PleaseseetheCustomerAssistancesectionofthisstatementforhelpin
locatingsuchservicecenters.
Theownerwillnotbechargedfordiagnosticlaborthatleadstothedeterminationthatawarrantedpartisinfact
defective,providedthatsuchdiagnosticworkisperformedatawarrantystation.
ISMisliablefordamagestootherenginecomponentsproximatelycausedbyafailureunderwarrantyofanywar-
rantedpart.
ISMisrequiredbyCaliforniaregulationstomaintainasupplyofwarrantedpartssufcienttomeettheexpectedde-
mandforsuchpartsduringthewarrantyperiodfortheenginescoveredbythiswarranty.
OWNER’SWARRANTYRESPONSIBILITIES:
Thisengineisdesignedtooperateonultra-lowsulfurdieselfuelonlyifrated>19kW,andonlowsulfurorultra-low
sulfurdieselfuelonlyifrated<19kW.Useofanyotherfuelmayresultinthisenginenolongeroperatingincompliance
withCalifornia’semissionsrequirements.
Thepurchaserisresponsibleforinitiatingthewarrantyprocess.TheCaliforniaAirResourcesBoardsuggeststhat
theenginebepresentedtoanISMdealerassoonasaproblemexists.Thewarrantyrepairsshouldbecompletedby
thedealerasexpeditiouslyaspossible.
Add-onormodiedparts,asdenedinSection1900(b)(1)and(b)(10),Title13,thatarenotexemptedbytheAir
ResourcesBoardmaynotbeused.Theuseofanynon-exemptedadd-onormodiedpartsshallbegroundsfor
disallowingawarrantyclaimmadeinaccordancewiththisarticle.Theenginemanufacturershallnotbeliableunder
thisarticletowarrantfailuresofwarrantedpartscausedbytheuseofanon-exemptedadd-onormodiedpart.
TheemissionscontrolpartscoveredbythisEmissionControlSystemWarrantyarelistedunder“WhatisCovered
BytheEmissionWarranty.”Astheoff-roadengineowner,youareresponsiblefortheperformanceoftherequired
maintenancelistedinyourowner'smanual.ISMrecommendsthatyouretainallreceiptscoveringmaintenanceon
youroff-roadengine,butISMcannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensurethe
performanceofallscheduledmaintenance.
Astheoff-roadengineowner,youshouldhoweverbeawarethatISMmaydenyyouwarrantycoverageifyouroff-road
engineoraparthasfailedduetoabuse,neglect,impropermaintenanceorunapprovedmodications.
CustomerAssistance
IntheeventthatyoudonotreceivethewarrantyservicetowhichyoubelieveyouareentitledundertheEmission
ControlSystem’sWarranty,youshouldcontactISMattheaddressbelowforassistance.Ifyouneedadditional
assistanceorinformationconcerningtheEmissionControlSystemWarranty,contact:
IHIShibauraMachineryCorporation
Qualitydepartment
1-1-1Ishishiba,Matsumoto,Nagano,
390-8714,Japan
Telephone:+81-263-25-4589
1-12
1-GENERALINFORMATION
WhatisNotCoveredbytheEmissionWarranty
PleasenotethatEmissionWarrantydoesnotcover:
1.Systemsandpartsthatwerenotrstinstalledonthe
newequipmentorengineasoriginalequipmentby
ISM
2.Partmalfunctionscausedbyabuse,misuse,im-
properadjustment,modication,alteration,tam-
pering,disconnection,improperorinadequate
maintenance,oruseofnonrecommendedfuelsand
lubricatingoils.
3.Damagecausedbyaccident,actsofnature,orother
eventsbeyondISM’scontrol.
4.Replacementofexpendableitemsmadeinconnec-
tionwithscheduledmaintenance.
5.Partsrequiringreplacement,inspectionoradjust-
mentduringscheduledmaintenanceintervalswhere
thepartisnotdefective.
6.PartsthatarenotISMServiceParts.
7.Lossoftime,inconvenience,lossofuseofequip-
ment/engineorcommercialloss.
8.Equipmentwithanalteredordisconnectedhourme-
terwherethehourscannotbedetermined.Equip-
mentnormallyoperatedoutsidetheUnitedStates.
9.Non-defectivepartsreplacedbyotherthanISMdeal-
ers.
WhatisCoveredbytheEmissionWarranty
ThefollowingisalistofsystemsandpartsthatareconsideredapartoftheEmissionControlSystemandarecovered
bytheEmissionWarrantyforenginesthatwerebuilttoconformtoCARBregulations:
IMPORTANT!Thismaynotincludeexpendablemaintenanceitems.Emissionrelatedpartsrequiringscheduledmain-
tenancearewarranteduntiltheirrstscheduledreplacementpointonly.
PARTSCOVERED
Thisemissioncontrolsystemwarrantyappliestothe
followingemissioncontrolparts.
•
Fuelinjectionsystem
•
Intakemanifold
•
Exhaustmanifold
•
Positivecrankcaseventilationsystemparts(including
PCVValveandOilFillerCap)
•
Turbocharger(ifequipped)
•
Chargeaircoolingsystem(ifequipped)
•
Smokepufflimiter(ifequipped)
•
EGRsystem(includingEGRValve,EGRPipeandEGR
cooler)(ifequipped)
•
Intakethrottlevalve(ifequipped)
•
Exhaustaftertreatmentsystem(ifequipped)
•
AftertreatmentRegenerationDevice(ifequipped)
•
Miscellaneoushoses,clamps,connectersandsealing
gasketsordevicesusedintheabovesystems.
1-13
1-GENERALINFORMATION
1-14
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