New Holland Boomer 41 User manual

OPERATOR’S MANUAL

Part number 47578243

1

st

edition English

January 2014

Boomer

™

41

Boomer

™

47

Compact Tractor

Contents

1GENERALINFORMATION

NotetotheOwner..........................................................................1-1

Biodieselfuel...............................................................................1-2

Tractorintendeduse........................................................................1-3

Electro-magneticcompatibility(EMC)......................................................1-4

Productidentication.......................................................................1-5

Operator'smanualstorage.................................................................1-6

Machineorientation.........................................................................1-7

Proposition65..............................................................................1-8

ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhausttreatment-Product

overview....................................................................................1-9

2SAFETYINFORMATION

Precautionarystatements..................................................................2-1

Safetyrules.................................................................................2-2

Donotoperatetag.........................................................................2-11

RollOverProtectiveStructure(ROPS)....................................................2-12

Ecologyandtheenvironment.............................................................2-13

Safetysigns...............................................................................2-14

Instructionalsigns.........................................................................2-27

Internationalsymbols......................................................................2-34

3CONTROLSANDINSTRUMENTS

OPERATOR'SSEAT

Seatbelt................................................................................3-1

Seatcontrols...........................................................................3-2

RollOverProtectiveStructure(ROPS)................................................3-3

FORWARDCONTROLS

Instrumentpanel........................................................................3-5

Enginefaultcodesdisplay..............................................................3-7

Cruisecontrol..........................................................................3-10

Transmissionshuttleshiftlever........................................................3-11

Clutchpedal...........................................................................3-12

Brakepedals..........................................................................3-13

Footthrottlepedal.....................................................................3-14

Handthrottlelever.....................................................................3-15

Hornswitch............................................................................3-16

Hazardlightswitch....................................................................3-17

PowerTake-Off(PTO)switch..........................................................3-18

Keyswitch.............................................................................3-19

Differentiallockpedal..................................................................3-20

Hydrostatictransmision(HST)footpedals............................................3-21

Tiltsteeringlever......................................................................3-22

Multifunctionlightswitch...............................................................3-23

DPFswitch............................................................................3-24

LEFT-HANDSIDECONTROLS

Transmissionrangelever..............................................................3-25

Parkbrake.............................................................................3-26

Front-wheeldrivelever................................................................3-27

MidPowerTakeOff(PTO)lever-optional............................................3-28

RIGHT-HANDSIDECONTROLS

Hydraulicpowerlift(HPL).............................................................3-29

Draftcontrol-optional.................................................................3-30

Rearremotecontrolvalve(s)-optional...............................................3-31

Midmounttwospoolcontrolvalve....................................................3-32

Transmissionmainshiftlever..........................................................3-34

Transmissionrangelever..............................................................3-35

EXTERIORCONTROLS

Hoodreleaselatch....................................................................3-36

4OPERATINGINSTRUCTIONS

COMMISSIONINGTHEUNIT

Enginebreak-inprocedure.............................................................4-1

DieselParticulateFilter(DPF)regeneration............................................4-2

PowerTake-Off(PTO)operation.......................................................4-8

Three-pointlinkage....................................................................4-10

Attachingthree-pointequipment......................................................4-11

Extendibledrawbar....................................................................4-14

Hydraulicliftrocker....................................................................4-15

HydraulicPowerLift(HPL)dropratecontrolvalve....................................4-15

STARTINGTHEUNIT

Keyswitch.............................................................................4-16

Coldstartingaids......................................................................4-17

Startingtheengine....................................................................4-18

Startingthetractorwithjumpercables................................................4-23

STOPPINGTHEUNIT

Stoppingtheengine...................................................................4-24

Emergencystopping...................................................................4-25

Brakes.................................................................................4-26

MOVINGTHEUNIT

Steeringwheeladjustment............................................................4-28

Steeringoperation.....................................................................4-29

Transmissionoperationatlowambienttemperatures.................................4-30

HydrostaticTransmission(HST)operation............................................4-31

16x16Synchronizedtransmissionoperation.........................................4-33

PARKINGTHEUNIT

Brakesandcontrols-Park............................................................4-35

5TRANSPORTOPERATIONS

ROADTRANSPORT

Externallighting-Identication.........................................................5-1

Hazardwarninglightoperation.........................................................5-2

Turnsignaloperation...................................................................5-3

Roadlightsoperation...................................................................5-4

Worklightsoperation..................................................................5-5

Rearworklight(optional)...............................................................5-6

Drivingthevehicle......................................................................5-7

SHIPPINGTRANSPORT

Carryingthetractoronatransporter...................................................5-8

RECOVERYTRANSPORT

Towing..................................................................................5-8

6WORKINGOPERATIONS

GENERALINFORMATION

Tractorballasting.......................................................................6-1

Tractorballastingweights..............................................................6-2

Liquidballast...........................................................................6-4

7MAINTENANCE

GENERALINFORMATION

Generalinformation....................................................................7-1

Safetyrulesdieselfuel.................................................................7-3

Biodieselfuel...........................................................................7-3

Refuelingthetractor....................................................................7-4

Consumables...........................................................................7-5

MAINTENANCECHART

MaintenanceChart.....................................................................7-6

Every10hoursordaily

Engineoillevel.........................................................................7-7

Enginecoolingsystem.................................................................7-9

Afterrst50hours

Engineoilandlter....................................................................7-10

Pre-fuellter...........................................................................7-12

Fuellter...............................................................................7-13

Hydraulicoillter-Hydraulicsystem.................................................7-14

Hydrostatic(HST)oillter.............................................................7-15

RollOverProtectiveStructure(ROPS)...............................................7-16

Wheelsbolt/nut........................................................................7-17

Every50hours

Greasettings.........................................................................7-18

Transmissionuidlevel................................................................7-19

Clutchpedalfreeplay.................................................................7-19

Brakepedalfreeplay..................................................................7-20

Hydrostatictransmission(HST)neutraladjustment..................................7-20

Enginebelts...........................................................................7-21

Tiresandwheels......................................................................7-22

Frontaxledifferentialoillevel.........................................................7-23

Aircleaner-Primaryelement.........................................................7-24

Every100hours

Fuellter...............................................................................7-25

Every300hours

Engineoilandlter....................................................................7-26

Hydrauliclter.........................................................................7-26

Hydrostatic(HST)oillter-HSTsystem.............................................7-26

Pre-fuellter...........................................................................7-26

Enginebelts...........................................................................7-26

Wheelsbolt/nut........................................................................7-26

Aircleanerprimaryelement...........................................................7-27

Every500hours

Fuellter...............................................................................7-28

Every600hours

Frontaxledifferentialuid.............................................................7-29

Transmissionuid.....................................................................7-30

Every1000hours

Aircleanerinnerelement..............................................................7-31

Enginecoolant.........................................................................7-32

Generalmaintenance

Fuelinjectionsystem-Bleed..........................................................7-33

Hydrostatictransmission(HST)neutraladjustment..................................7-35

Enginebelts...........................................................................7-36

RollOverProtectiveStructure(ROPS)frame-Replace-Possibledamage.........7-37

Battery.................................................................................7-37

Alternator..............................................................................7-38

Fuses..................................................................................7-39

Maxi-fuse..............................................................................7-40

Headlightbulb.........................................................................7-40

Tail/brakelightbulb....................................................................7-41

Turnsignal/hazardlightbulb..........................................................7-41

Wheelsbolt/nut........................................................................7-43

Frontwheelstoe-in....................................................................7-43

Brakepedalfreeplay..................................................................7-44

Clutchpedalfreeplay.................................................................7-45

STORAGE

Storingthetractor.................................................................7-46

Removaloftractorfromstorage..................................................7-47

8TROUBLESHOOTING

SYMPTOM(S)

Engine-Troubleshooting.......................................................8-1

Clutch-Troubleshooting.......................................................8-2

Hydraulicservicebrakes-Troubleshooting....................................8-2

HydraulicLiftSystem-Troubleshooting........................................8-2

Steering-Troubleshooting.....................................................8-3

Hydrostatictransmission-Troubleshooting....................................8-4

Electricalsystem-Troubleshooting............................................8-4

9SPECIFICATIONS

Wheeltreadsettings........................................................................9-1

Tireinationpressures.....................................................................9-2

Liquidballast...............................................................................9-3

Generalspecications......................................................................9-4

Tractordimensions.........................................................................9-9

10ACCESSORIES

Optionalequipment........................................................................10-1

11FORMSANDDECLARATIONS

Deliveryreport-ownercopy..............................................................11-3

Deliveryreport-dealercopy..............................................................11-5

1-GENERALINFORMATION

1-GENERALINFORMATION###_1_###

NotetotheOwner

Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave

purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance

andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable

forreadyreference.

YourNEWHOLLANDdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'Delivery

Report'atthebackofthismanual.)Yourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoanswer

anyquestionsthatmayariseregardingtheoperationofyourmachine.

YourNEWHOLLANDdealercarriesacompletelineofgenuineNEWHOLLANDserviceparts.Thesepartsare

manufacturedandcarefullyinspectedtoinsurehighqualityandaccuratettingofanynecessaryreplacementparts.

Bepreparedtogiveyourdealerthemodelandproductidenticationnumberofyournewequipmentwhenordering

parts.Locatethesenumbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanual

forthelocationofthemodelandproductidenticationnumbersofyourmachine.

PLEASERECORDTHEFOLLOWINGINFORMATION

Model

ProductIdenticationNumber(PIN)

DatePurchased

EngineModel

EnginePIN

Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential

personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible

deathorinjury.

WARNING

Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-

ticularfeatureoradjustment.

Replaceallshieldsbeforeoperatingthemachine.

Failuretocomplycouldresultindeathorseriousinjury.

W0012A

IMPROVEMENTS

CNHAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovementsor

changeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesoraddi-

tionstotheequipmentsoldpreviously.

1-1

1-GENERALINFORMATION

Biodieselfuel

FattyAcidMethylEsterBiodiesel(BiodieselFuel)con-

sistsofafamilyoffuelsderivedfromvegetableoils

treatedwithmethylesters.

NOTICE:BiodieselFuelblendsareapprovedforyouren-

gineonlyiftheycomplywithEN14214SpecicationStan-

dardsorASTMD6751.

NOTICE:Itisimperativethatyoucheckwhichblendisap-

provedforyourenginewithyourNEWHOLLANDdealer.

BeawarethattheuseofBiodieselFuelthatdoesnot

complywiththeStandardsmentionedabovecouldlead

toseveredamagetotheengineandfuelsystemofyour

machine.Theuseoffuelsthatarenotapprovedmayvoid

NEWHOLLANDWarrantycoverage.

BiodieselFuelUsageConditions

NOTICE:TheBiodieselFuelmustmeetthefuelSpeci-

cationmentionedabove.

BiodieselFuelmustbepurchasedfromatrustedsup-

plierthatunderstandstheproductandmaintainsgood

fuelquality.BiodieselFuelmustbepre-blendedbythe

supplier.MixingBiodieselFuelson-sitecanresultincor-

rectmixturethatcanleadtoproblemswithbothengine

andfuelsystem.

EngineperformanceisaffectedbytheuseofBiodiesel

Fuel.Theremaybeupto12

%reductioninpoweror

torquedependingontheblendused.

NOTICE:DONOTmodifytheengineand/orinjection

pumpsettingstorecoverthereducedperformance.

Thereducedpowermustbeacceptedifusingany

BiodieselFuelblend.

Somemodicationmayberequiredtoallowyourengine

torunBiodieselFuel.Consultyoudealerforcomplete

informationonthesemodications.

BiodieselFuelhasahighercloudpointthanDieselFuel.

NOTICE:TheuseofhighBiodieselFuelblendsarenot

recommendedincoldweatherconditions.

WithBiodieselFuels,itmaybenecessarytochangethe

engineoil,engineoillterandfuellterelementsmore

frequentlythanwithDieselFuels.BiodieselFuelcanre-

moverustandparticlesfromtheinsideofon-sitefuel

storagetanksthatwouldnormallyadheretothesides

ofthetank.Likeparticledepositsthatcommonlyoccur

withDieselFuel,theseparticlescanbecometrappedby

themachinefuellters,causingblockageandshortening

lterlife.Incoldweather,thisismorelikelytohappen.

ConsultyourNEWHOLLANDdealerforinformationon

coldweatheroperationandpropermaintenanceintervals

whenusinganyBiodieselFuelblend.

WhenhandlingBiodieselFuel,caremustbetakennotto

allowwaterintothefuelsupply.BiodieselFuelwillactu-

allyattractmoisturefromtheatmosphere.

Fueltanksmustbekeptasfullaspossibletolimitthe

amountofairandwatervaporsinthem.Itmaybenec-

essarytodrainthefuellterwatertapmorefrequently.

Potentialoxidationandstabilitycouldbeaproblemwith

thefuelstoredinthemachine.

NOTICE:Machinesmustnotbestoredformorethan

threemonthswithBiodieselFuelblendsinthefuelsys-

tem.

Iflongstorageperiodsarenecessary,theenginemust

runonDieselFuelfor20hourstoushtheBiodieselFuel

outoftheenginefuelsystempriortostorage.

NOTICE:BiodieselFuelmustnotbestoredinon-sitestor-

agetanksformorethanthreemonths.

AnyspillageofBiodieselFuelmustbecleanedupimme-

diatelybeforeitcancausedamagetotheenvironment

andthepaintnishofthemachine.

BeforeusingBiodieselFuelblendsyoushouldconsult

withyourdealertoreceivefullinformationabouttheap-

provedblendforyourmachineandanydetailedcondi-

tionsofitsusage.

NOTICE:Beawarethatnotfulllingtherequirements

andconditionsofBiodieselFuelusagewillvoidyourma-

chine’sNEWHOLLANDWarrantycoverage.

1-2

1-GENERALINFORMATION

Tractorintendeduse

Thismachinewasdesignedtopowerandpropelitself.Itisintendedforagriculturalusetopullorcarrytractorattach-

mentsorloadandmovematerialswhenequippedwithafrontendloaderwithavarietyofbuckets.

PROHIBITEDUSAGE

Nopartsorattachmentsshouldbettedtothismachine,whichhavenotbeenreleasedbyNEWHOLLAND.They

mightaffectmachineoperation,safetyoftheuserorotherpeople,stabilityorwearcharacteristicsofthemachine.

NOTICE:Useonlyapprovedaccessoriesandattachmentsdesignedforyourmachine.Consultyourdealer

onchanges,additionsormodicationsthatmayberequiredforyourmachine.Donotmakeanyunauthorized

modicationstoyourmachine.

NOTICE:DONOTusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,decals,

orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.

NOTICE:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionsstandards.

Tamperingbydealer,customers,operatorsandusersisstrictlyprohibitedbylaw.Failuretocomplycouldresultin

governmentnes,reworkcharges,invalidwarranty,legalactionandpossibleconscationofthemachineuntilrework

tooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!

NOTE:Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orother

applicablelocalageworkpermits.

1-3

1-GENERALINFORMATION

Electro-magneticcompatibility(EMC)

Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As

suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve

thefollowing:

•

Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe

nationalauthoritiesofthecountrywhereyouusethemachine

•

Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24

V/matanytimeandatanylo-

cationintheproximityofelectroniccomponents

•

Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics

FailuretocomplywiththeseruleswillrendertheNEWHOLLANDwarrantynullandvoid.

1-4

1-GENERALINFORMATION

Productidentication

TheProductIdenticationPlate(1)islocatedontheleft-

handsideofthefrontframe..

Thenumbersontheplateareimportantintheeventyour

tractorshouldrequirefutureservice.

NHIL13CT01348AA1

Theengineidenticationinformationplate(2)islocated

ontheright-handsideoftheengineblock,behindthefuel

injectionpump.

NHIL13CT01118AA2

1-5

1-GENERALINFORMATION

Operator'smanualstorage

Theoperator’smanualmustbestoredinacompartment

(1)locatedintherearoftheoperator’sseatbackandbe

keptavailableforusebyalloperators.

NHIL13CT01163AA1

1-6

1-GENERALINFORMATION

Machineorientation

NOTE:Onthisequipment,left–handandright-handare

determinedbystandingbehindtheunit,lookinginthedi-

rectionoftravel.

NHIL13CT01187AA1

Left-handview

NHIL13CT01188AA2

Right-handview

NHIL13CT01186AA3

Rearview

NHIL13CT01345AA4

Frontview

1-7

1-GENERALINFORMATION

Proposition65

BT09A2131

1-8

1-GENERALINFORMATION

ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)

exhausttreatment-Productoverview

WhatisExhaustGasRecirculation(EGR)?

YourNEWHOLLANDmachineisequippedwithadditionalcomponentstocomplywithnationalandlocalexhaust

emissionsrequirements.EGRworksbyrecirculatingaportionoftheengineexhaustgassesbackintotheengine

combustionchambertolowercombustiontemperatures.

ThemaincomponentsoftheEGRsysteminclude:

•

EGRvalve

•

DieselParticulateFilter(DPF)

•

DieselOxidationCatalyst(DOC)

•

Exhaustgastemperaturesensors

•

Differentialpressuresensor

•

Throttlevalveactuator

WhatisaDieselParticulateFilter(DPF)?

ADieselParticulateFilter(DPF)isaltermountedintheexhauststream.Duringnormaloperatingconditions,the

exhaustgassespassthroughtheporouswallsoftheDPFandtrapParticulateMatter(PM)generatedbythecom-

bustionprocessoftheengine.Whenchannelsinsidethe(DPF)llupwith(PM),thesystemmustbecleaned.The

cleaningprocessiscalledregeneration.

Howdoestheregenerationprocesswork?

Whenthe(DPF)becomesrestricted,thesystemwillneedtobecleanedorregeneratedbyraisingexhausttemper-

aturestoburnoffthetrappedParticulateMatter(PM).Thisprocessisusuallydoneautomatically.BurnedPMwill

leavebehindtracesofashwithinthe(DPF).TheashmustbecleanedoutbyaNEWHOLLANDdealeroutttedwith

machinesspecicallydesignedtoclean(DPF)systems.Seethe[**Linktomaintenancechart**]forserviceintervals.

Automaticregeneration

WhentheDPFentersautomaticregenerationmode,thedisplaywillindicate“DPFON”.Severalconditionsneedto

befollowedtoproperlyletthemachineperformthisfunction.

•

Duringthismodedonotidleorshutthemachinedown.

•

Hotexhaustgasseswillbegenerated.Useinawellventilatedareaawayfromcombustiblematerials.

•

Usethemachineundernormalworkscenariosuntiltheautomaticregenerationprocesshascompleted.

FindingaDieselParticulateFilter(DPF)cleaningfacility

TondaNEWHOLLANDdealerthatisfullyequippedtoserviceyourDPFsystem,pleasecallthenumberbelow.

NewHollandT opService:1-866-639-4563

[email protected]

1-9

1-GENERALINFORMATION

FEDERALEMISSIONSWARRANTY

WARRANTYSTATEMENT

ISMwarrantsthatyour2013andlateroff-roaddieselenginewasdesigned,builtandequippedtoconformto

applicableU.S.EnvironmentalProtectionAgency(EPA)regulationsandisfreefromdefectsinmaterialsand

workmanshipwhichcauseittofailtoconformwithsuchregulations,forthefollowingperiodofoperation:

•

Foraperiodoftwo(2)yearsor1,500hoursofoperation,whicheveroccursrst,afterthedateofdeliverytotheinitial

retailownerofanyvariablespeedoff-roaddieselengineratedatlessthan19

kW(25

Hp)andanyconstant-speed

off-roaddieselengineratedatlessthan37

kW(50

Hp)withratedspeedgreaterthanorequalto3,000

RPM.

•

Foraperiodofve(5)yearsor3,000hoursofoperation,whicheveroccursrst,afterthedateofdeliverytothe

initialretailownerforallotheroff-roaddieselengines.

WARRANTYINFORMATION

Themodelyear,classofdieselengine,andemissionapplicationforyourengineareidentiedontheemissioncontrol

informationlabelafxedtotherighthandsideofyourengine’sfrontsideoftiminggearcaseorheadcover.

Anyemissioncontrolsystempartsthatareprovendefectiveduringnormalusewillberepairedorreplacedduring

thewarrantyperiod.ThewarrantyrepairsandservicewillbeperformedbyanyauthorizedISMdealeratthedealer’s

placeofbusiness,withnochargeforpartsorlabor(includingdiagnosis).

Astheengineowner,youareresponsibletoperformalltherequiredmaintenancelistedinyourowner’smanual.ISM

willnotdenyanemissionwarrantyclaimsolelybecauseyouhavenorecordofmaintenance;however,aclaimmay

bedeniedifyourfailuretoperformmaintenanceresultedinthefailureofawarrantedpart.Receiptscoveringregular

maintenanceshouldberetainedintheeventofquestionsandthesereceiptsshouldbepassedontoeachsubsequent

owneroftheengine.

ItisrecommendedthatreplacementpartsusedformaintenanceorrepairsbeISMServicePartstomaintainthequality

originallydesignedintoyouremissioncertiedengine.Theuseofnon-ISMpartsdoesnotinvalidatethewarrantyon

othercomponentsunlesstheuseofsuchpartscausesdamagetowarrantedparts.

ISMwishestoassurethattheemissioncontrolsystemswarrantyisbeingproperlyadministered.Ifyoubelieveyou

havenotreceivedtheservicetowhichyouareentitledtounderthiswarranty,youshouldcontactthenearestISM

BranchOfceforassistance.TheaddressandphonenumberofeachBranchOfceisinyourowner’smanual.

EXCEPTIONS

PleasenotethatEmissionWarrantydoesnotcover:

1.Systemsandpartsthatwerenotrstinstalledonthe

newequipmentorengineasoriginalequipmentby

ISM

2.Partmalfunctionscausedbyabuse,misuse,im-

properadjustment,modication,alteration,tam-

pering,disconnection,improperorinadequate

maintenance,oruseofnonrecommendedfuelsand

lubricatingoils.

3.Damagecausedbyaccident,actsofnature,orother

eventsbeyondISM’scontrol.

4.Replacementofexpendableitemsmadeinconnec-

tionwithscheduledmaintenance.

5.Partsrequiringreplacementorinspectionoradjust-

mentduringscheduledmaintenanceintervalswhere

thepartisnotdefective.

6.PartswhicharenotISMServiceParts.

7.Lossoftime,inconvenience,lossofuseofequip-

ment/engineorcommercialloss.

8.Equipmentwithanalteredordisconnectedhourme-

terwherethehourscannotbedetermined.

9.EquipmentnormallyoperatedoutsidetheUnited

States

10.Non-defectivepartsreplacedbyotherthanISMdeal-

ers.

PARTSCOVERED

Thisemissioncontrolsystemwarrantyappliestothe

followingemissioncontrolparts:

•

FuelInjectionPump

•

FuelInjectors

•

IntakeManifold

•

ExhaustManifold

•

PositiveCrankcaseVentilationsystemparts(including

PCVValveandOilFillerCap)

1-10

1-GENERALINFORMATION

•

Turbocharger(ifequipped)

•

Chargeaircoolingsystem(ifequipped)

•

Smokepufflimiter(ifequipped)

•

EGRsystem(includingEGRValve,EGRPipeandEGR

cooler)(ifequipped)

•

Intakethrottlevalve(ifequipped)

•

ExhaustAftertreatmentsystem(ifequipped)

•

AftertreatmentRegenerationdevice(ifequipped)

•

Miscellaneoushoses,clamps,connectorsandsealing

gasketsordevicesusedintheabovesystems.

CALIFORNIAEMISSIONCONTROLWARRANTYSTATEMENT

CaliforniaAirResourcesBoard(CARB)

YOURWARRANTYRIGHTSANDOBLIGATIONS

TheCaliforniaAirResourcesBoardandISM(ISM)arepleasedtoexplaintheemissioncontrolsystemwarrantyon

your2013andlaterengine.InCalifornia,newenginesmustbedesigned,builtandequippedtomeettheState’s

stringentanti-smogstandards.ISMmustwarranttheemissioncontrolsystemonyourenginefortheperiodsoftime

listedbelowprovidedtherehasbeennoabuse,neglectorimpropermaintenanceofyourengine.Additionalconditions

andresponsibilitiesarefurtheroutlinedbelow.Whereawarrantableconditionexists,ISMwillrepairyourengineat

nocosttoyouincludingdiagnosis,partsandlabor.

MANUFACTURER’SWARRANTYCOVERAGE:

ISMwarrantstotheoriginalowner,andtoeachsubsequentowner,ofanew,dieselenginethattheemission

controlsystemofyourengine:

1.Wasdesigned,builtandequippedsoastoconformatthetimeofsalewithallapplicableregulationsoftheCali-

forniaAirResourcesBoard(CARB).

2.Isfreefromdefectsinmaterialandworkmanshipthatwillcausesuchenginetofailtoconformwithapplicable

regulationsforthefollowingwarrantyperiod:

•

forvariablespeedenginesratedunder19

kW(25

Hp):two(2)yearsor1,500hoursofoperation,whichever

occursrst.Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodof

twoyears.

•

forconstantspeedenginesratedunder37

kW(50

Hp)withpeakpowerratedat3,000

RPMorgreater:two(2)

yearsor1,500hoursofoperation,whicheveroccursrst.Intheabsenceofadevicetomeasurehoursofuse,

theengineshallbewarrantedforaperiodoftwoyears.

•

forenginesratedatorabove19

kW(25

Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.

Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.

•

forenginesratedatorabove37

kW(50

Hp):ve(5)yearsor3,000hoursofoperation,whicheveroccursrst.

Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.

Thewarrantyperiodshallbegin:

•

onthedatetheequipmentisrstdeliveredtotherstretailpurchaser,or;

•

iftheequipmentisplacedinservicefordemonstrationpurposespriortosaleatretail,onthedatetheengineisrst

placedinservice.

TheemissioncontrolsystemsofyournewISMengineweredesigned,builtandtestedusinggenuineISMparts,and

theengineiscertiedasbeinginconformitywithCARBemissioncontrolregulations.

Accordingly,itisrecommendedthatanyreplacementpartsusedformaintenance,repairorreplacementofemission

controlsystemsbeISMparts.Anyreplacementpartmaybeusedintheperformanceofanymaintenanceorrepairs,

althoughISMrecommendsthattheownerobtainassurancethatsuchpartsarewarrantedbytheirmanufacturerto

beequivalenttogenuineISMparts.Suchuseshallnotreducethewarrantyobligationsoftheenginemanufacturer,

providedtheyarewarrantedtobeequivalenttogenuineISMparts.

Anywarrantedpartthatisnotscheduledforreplacement,asrequiredmaintenanceshallbewarrantedforthewarranty

perioddenedabove.Ifanysuchpartfailsduringtheperiodofwarrantycoverage,itwillberepairedorreplacedunder

warranty.Anysuchpartrepairedorreplacedunderthewarrantyshallbewarrantedfortheremainingwarrantyperiod.

1-11

1-GENERALINFORMATION

Anywarrantedpartthatisscheduledonlyforregularinspectioninthewritteninstructionsshallbewarrantedforthe

warrantyperioddenedabove.Astatementinthewritteninstructionstotheeffectof"repairorreplaceasneces-

sary"shallnotreducetheperiodofwarrantycoverage.Anysuchpartrepairedorreplacedunderwarrantyshallbe

warrantedfortheremainingwarrantyperiod.

Anywarrantedpartthatisscheduledforreplacement,asrequiredmaintenanceshallbewarrantedfortheperiodof

timepriortotherstscheduledreplacementpointforthatpart.Ifthepartfailspriortotherstscheduledreplacement,

thepartshallberepairedorreplacedbytheenginemanufacturerunderwarranty.Anysuchpartrepairedorreplaced

underwarrantyshallbewarrantedfortheremainderoftheperiodpriortotherstscheduledreplacementpointfor

thepart.

Repairorreplacementofanywarrantedpartunderwarrantyshallbeperformedatnochargetotheowneratawar-

rantystation.

ISMprovideswarrantyservicesorrepairsatallmanufacturerdistributioncenters(warrantystations)thatarefran-

chisedtoservicethesubjectengines.PleaseseetheCustomerAssistancesectionofthisstatementforhelpin

locatingsuchservicecenters.

Theownerwillnotbechargedfordiagnosticlaborthatleadstothedeterminationthatawarrantedpartisinfact

defective,providedthatsuchdiagnosticworkisperformedatawarrantystation.

ISMisliablefordamagestootherenginecomponentsproximatelycausedbyafailureunderwarrantyofanywar-

rantedpart.

ISMisrequiredbyCaliforniaregulationstomaintainasupplyofwarrantedpartssufcienttomeettheexpectedde-

mandforsuchpartsduringthewarrantyperiodfortheenginescoveredbythiswarranty.

OWNER’SWARRANTYRESPONSIBILITIES:

Thisengineisdesignedtooperateonultra-lowsulfurdieselfuelonlyifrated>19kW,andonlowsulfurorultra-low

sulfurdieselfuelonlyifrated<19kW.Useofanyotherfuelmayresultinthisenginenolongeroperatingincompliance

withCalifornia’semissionsrequirements.

Thepurchaserisresponsibleforinitiatingthewarrantyprocess.TheCaliforniaAirResourcesBoardsuggeststhat

theenginebepresentedtoanISMdealerassoonasaproblemexists.Thewarrantyrepairsshouldbecompletedby

thedealerasexpeditiouslyaspossible.

Add-onormodiedparts,asdenedinSection1900(b)(1)and(b)(10),Title13,thatarenotexemptedbytheAir

ResourcesBoardmaynotbeused.Theuseofanynon-exemptedadd-onormodiedpartsshallbegroundsfor

disallowingawarrantyclaimmadeinaccordancewiththisarticle.Theenginemanufacturershallnotbeliableunder

thisarticletowarrantfailuresofwarrantedpartscausedbytheuseofanon-exemptedadd-onormodiedpart.

TheemissionscontrolpartscoveredbythisEmissionControlSystemWarrantyarelistedunder“WhatisCovered

BytheEmissionWarranty.”Astheoff-roadengineowner,youareresponsiblefortheperformanceoftherequired

maintenancelistedinyourowner'smanual.ISMrecommendsthatyouretainallreceiptscoveringmaintenanceon

youroff-roadengine,butISMcannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensurethe

performanceofallscheduledmaintenance.

Astheoff-roadengineowner,youshouldhoweverbeawarethatISMmaydenyyouwarrantycoverageifyouroff-road

engineoraparthasfailedduetoabuse,neglect,impropermaintenanceorunapprovedmodications.

CustomerAssistance

IntheeventthatyoudonotreceivethewarrantyservicetowhichyoubelieveyouareentitledundertheEmission

ControlSystem’sWarranty,youshouldcontactISMattheaddressbelowforassistance.Ifyouneedadditional

assistanceorinformationconcerningtheEmissionControlSystemWarranty,contact:

IHIShibauraMachineryCorporation

Qualitydepartment

1-1-1Ishishiba,Matsumoto,Nagano,

390-8714,Japan

Telephone:+81-263-25-4589

1-12

1-GENERALINFORMATION

WhatisNotCoveredbytheEmissionWarranty

PleasenotethatEmissionWarrantydoesnotcover:

1.Systemsandpartsthatwerenotrstinstalledonthe

newequipmentorengineasoriginalequipmentby

ISM

2.Partmalfunctionscausedbyabuse,misuse,im-

properadjustment,modication,alteration,tam-

pering,disconnection,improperorinadequate

maintenance,oruseofnonrecommendedfuelsand

lubricatingoils.

3.Damagecausedbyaccident,actsofnature,orother

eventsbeyondISM’scontrol.

4.Replacementofexpendableitemsmadeinconnec-

tionwithscheduledmaintenance.

5.Partsrequiringreplacement,inspectionoradjust-

mentduringscheduledmaintenanceintervalswhere

thepartisnotdefective.

6.PartsthatarenotISMServiceParts.

7.Lossoftime,inconvenience,lossofuseofequip-

ment/engineorcommercialloss.

8.Equipmentwithanalteredordisconnectedhourme-

terwherethehourscannotbedetermined.Equip-

mentnormallyoperatedoutsidetheUnitedStates.

9.Non-defectivepartsreplacedbyotherthanISMdeal-

ers.

WhatisCoveredbytheEmissionWarranty

ThefollowingisalistofsystemsandpartsthatareconsideredapartoftheEmissionControlSystemandarecovered

bytheEmissionWarrantyforenginesthatwerebuilttoconformtoCARBregulations:

IMPORTANT!Thismaynotincludeexpendablemaintenanceitems.Emissionrelatedpartsrequiringscheduledmain-

tenancearewarranteduntiltheirrstscheduledreplacementpointonly.

PARTSCOVERED

Thisemissioncontrolsystemwarrantyappliestothe

followingemissioncontrolparts.

•

Fuelinjectionsystem

•

Intakemanifold

•

Exhaustmanifold

•

Positivecrankcaseventilationsystemparts(including

PCVValveandOilFillerCap)

•

Turbocharger(ifequipped)

•

Chargeaircoolingsystem(ifequipped)

•

Smokepufflimiter(ifequipped)

•

EGRsystem(includingEGRValve,EGRPipeandEGR

cooler)(ifequipped)

•

Intakethrottlevalve(ifequipped)

•

Exhaustaftertreatmentsystem(ifequipped)

•

AftertreatmentRegenerationDevice(ifequipped)

•

Miscellaneoushoses,clamps,connectersandsealing

gasketsordevicesusedintheabovesystems.

1-13

1-GENERALINFORMATION

1-14

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