Toro Groundsmaster 7210 Series Traction Unit User manual

FormNo.3428-904RevA

Groundsmaster

®

7210Series

TractionUnit

ModelNo.30695—SerialNo.403430001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3428-904*A

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,rotary-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedlawnsinparks,

sportselds,andoncommercialgrounds.Itisnot

designedforcuttingbrush,mowinggrassandother

growthalongsidehighways,orforagriculturaluses.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g241316

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualalsouses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

Engine-EmissionCertication.............................4

SafetyandInstructionalDecals..........................4

Setup........................................................................8

1RaisingtheRollBar.........................................8

2InstallingtheCuttingUnit.................................8

3AdjustingtheLeft,FrontCaster

Wheel..............................................................8

4CheckingtheTirePressure..............................9

5CheckingtheFluidLevels................................9

ProductOverview.....................................................9

Controls...........................................................10

Specications..................................................14

Attachments/Accessories.................................15

BeforeOperation.................................................16

BeforeOperationSafety...................................16

AddingFuel......................................................16

AdjustingtheRollBar.......................................18

AdjustingtheHeightofCut...............................19

UsingtheSafety-InterlockSystem....................20

PositioningtheSeat..........................................21

ChangingtheSeatSuspension.........................21

UnlatchingtheSeat..........................................21

DuringOperation.................................................22

DuringOperationSafety...................................22

OperatingtheParkingBrake.............................23

StartingtheEngine...........................................24

DrivingtheMachine..........................................24

ShuttingOfftheEngine.....................................25

OperatingtheMower........................................26

CuttingGrasswiththeMachine........................27

DieselParticulateFilterRegeneration...............27

OperatingTips.................................................40

AfterOperation....................................................40

GeneralSafety.................................................40

PushingtheMachine........................................40

HaulingtheMachine.........................................41

LoadingtheMachine........................................42

Maintenance...........................................................43

MaintenanceSafety..........................................43

RecommendedMaintenanceSchedule(s)...........43

DailyMaintenanceChecklist.............................45

Lubrication..........................................................46

GreasingtheBearingsandBushings................46

ServicingtheCutting-UnitGearbox

Lubricant.......................................................46

EngineMaintenance...........................................47

EngineSafety...................................................47

CheckingtheAirCleaner..................................47

ServicingtheAirCleaner..................................48

ServicingtheEngineOil....................................48

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................50

FuelSystemMaintenance...................................50

ServicingtheEngineFuelFilter........................50

ServicingtheWaterSeparator.........................51

DrainingtheFuelT ank......................................51

InspectingtheFuelLinesand

Connections..................................................51

ElectricalSystemMaintenance...........................52

ElectricalSystemSafety...................................52

ServicingtheBattery.........................................52

StoringtheBattery............................................52

CheckingtheFuses..........................................52

DriveSystemMaintenance..................................53

CheckingtheTirePressure...............................53

ReplacingtheCasterWheelsand

Bearings........................................................54

CoolingSystemMaintenance..............................54

CoolingSystemSafety.....................................54

CheckingtheCoolingSystem..........................54

CleaningtheRadiator.......................................55

BrakeMaintenance.............................................55

AdjustingtheParking-BrakeInterlock

Switch...........................................................55

BeltMaintenance................................................56

CheckingtheAlternator-BeltTension................56

ControlsSystemMaintenance.............................57

AdjustingtheControl-LeverNeutral-Interlock

Switch...........................................................57

AdjustingtheControl-LeverNeutral

Return...........................................................57

AdjustingtheTractionDriveforNeutral.............59

AdjustingtheMaximumGroundSpeed.............60

AdjustingtheTracking......................................61

HydraulicSystemMaintenance...........................62

HydraulicFluidCapacity...................................62

HydraulicFluidSpecication.............................62

HydraulicSystemSafety...................................62

CheckingtheHydraulicSystem........................62

ChangingtheHydraulicFluidand

Filter..............................................................63

Cleaning..............................................................63

CleaningUndertheCuttingUnit........................63

WasteDisposal.................................................63

Storage...................................................................64

StorageSafety..................................................64

PreparingtheMachineforStorage...................64

PreparingtheEngine........................................64

3

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave

theoperator’sposition,Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Engine-Emission

Certication

TheengineinthismachineisEPATier4FinalandEU

StageVemissionscompliant.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal106-9206

106-9206

1.Wheel-torquespecications

2.ReadtheOperator'sManual.

4

decal106-9290

106-9290

1.Inputs5.Inseat

9.Outputs13.Start

2.Notactive

6.Powertakeoff(PTO)10.Powertakeoff(PTO)

14.Power

3.Hightemperatureshutdown

7.Parkingbrakeoff11.Start

4.Hightemperaturewarning8.Neutral

12.Energizetorun(ETR)

decal107-1866

107-1866

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthe

machineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Sliding/lossofcontrolhazard;tippinghazard,drop-offs—do

notturnathighspeeds;turnatlowspeeds;donotuseon

slopesnearopenwater;donotuseonslopesgreaterthan

15°;stayawayfromdrop-offs.

2.Warning—iftherollbarislowered,donotweartheseatbelt;

iftherollbarisraised,weartheseatbelt.

3.Warning—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usea

rampwithaslopelessthan15°.

decal110-8254

110-8254

1.Engine–Stop3.Engine—Start

2.Engine—Run

decal110-9796

110-9796

1.ReadtheOperator'sManualforinformationonfuses.

5

decal117-3276

117-3276

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal133-8062

133-8062

decal120-9196

120-9196

1.Forward

3.Slow

5.Reverse

7.ReadtheOperator's

Manualformore

informationonthehydraulic

uid.

2.Fast4.Neutral6.Towvalvelocation;torque

thetowvalvesto5.65to

7.91N∙m(50to70in-lb).

decal121-3363

121–3363

1.Fast

3.EngagePTO

2.Slow4.DisengagePTO

6

decal125-2747

125–2747

1.ReadtheOperator’sManualformaintenanceinformation.

decal127-6519

127-6519

1.Transportposition

2.Heightofcut

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

RaisetheROPS.

2

CuttingunitInstallationInstructions

1Installthecuttingunit.

3

Nopartsrequired

–

Adjusttheleft,frontcasterwheel.

4

Nopartsrequired

–

Checkthetirepressure.

5

Nopartsrequired

–

Checkthehydraulicuid,engineoil,

andcoolantlevels.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Reviewitbeforeoperatingthemachine.

Engineowner'smanual1

Useittoreferenceengineinformation.

Ignitionkeys2

Starttheengine.

1

RaisingtheRollBar

NoPartsRequired

Procedure

Raisetherollbar;refertoAdjustingtheRollBar(page

18).

2

InstallingtheCuttingUnit

Partsneededforthisprocedure:

1

CuttingunitInstallationInstructions

Procedure

InstallthecuttingunitusingtheInstallationInstructions

forthatcuttingunit.

8

3

AdjustingtheLeft,Front

CasterWheel

NoPartsRequired

Procedure

Adjusttheleft,frontcasterwheeltotheoutside

positionfor72-inchcuttingunitsandtotheinside

positionfor60-inchand62-inchcuttingunits.

4

CheckingtheTirePressure

NoPartsRequired

Procedure

Checkthetirepressure;refertoCheckingtheTire

Pressure(page53).

Important:Maintainpressureinalltiresto

ensureagoodquality-of-cutandpropermachine

performance.Donotunderinatethetires.

5

CheckingtheFluidLevels

NoPartsRequired

Procedure

1.Checkthehydraulic-uidlevelbeforestarting

theengine,refertoCheckingtheHydraulic

System(page62).

2.Checktheengine-oillevelbeforestartingthe

engine,refertoCheckingtheEngine-OilLevel

(page48).

3.Checkthecoolingsystembeforestartingthe

engine;refertoCheckingtheCoolingSystem

(page54).

ProductOverview

g020877

Figure3

1.Parkingbrakelever4.Motioncontrollever

2.Fuelcap(bothsides)5.Seat

3.Rollbar

6.Seatbelt

g022099

Figure4

1.Ignitionswitch

3.Power-takeoff(PTO)

Switch

2.Throttlelever

4.InfoCenter

9

Controls

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine(Figure3and

Figure4).

Motion-ControlLevers

Themotion-controlleverscontroltheforwardand

rearwardmotionsaswellastheturningofthe

machine.RefertoDrivingtheMachine(page24).

Parking-BrakeLever

Wheneveryoushutofftheengine,engagetheparking

braketopreventaccidentalmovementofthemachine.

Toengagetheparkingbrake,pulltheparking-brake

leverrearwardandup(Figure5).Toreleasethe

parkingbrake,pushtheparking-brakeleverforward

anddown.

g020866

Figure5

1.Parking-brakelever

IgnitionSwitch

Theignitionswitchhas3positions:OFF,ON/PREHEAT,

andSTART.

ThrottleLever

Thethrottlelevercontrolsthespeedoftheengine,

thespeedoftheblades,and,inconjunctionwith

motion-controllevers,thegroundspeedofthe

machine.Movingthethrottleleverforwardtowardthe

FASTpositionincreasestheenginespeed.Moving

itrearwardtowardtheSLOWpositiondecreasesthe

enginespeed.Alwaysrunthemachinewiththe

throttleintheFASTpositionwhencuttinggrass.

Power-Takeoff(PTO)Switch

Thepower-takeoff(PTO)switchstartsandstopsthe

mowerblades.

UsingtheInfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout

yourmachinesuchastheoperatingstatus,various

diagnosticsandotherinformationaboutthemachine

(Figure6).Thereisasplashscreenandmain

informationscreenoftheInfoCenter.Youcanswitch

betweenthesplashscreenandmaininformation

screen,atanytime,bypressinganyoftheInfoCenter

buttonsandthenselectingtheappropriatedirectional

arrow.

g020650

Figure6

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—pressthis

buttontoaccesstheInfoCentermenus.Youcan

useittobackoutofanymenuyouarecurrently

using.

•MiddleButton—usethisbuttontoscrolldown

menus.

•RightButton—usethisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each

buttonislabeledwithanicondisplayingitscurrent

function.

10

InfoCenterIconDescription

SERVICEDUE

Indicateswhenscheduledservice

shouldbeperformed

RPM

EngineRPM/status—indicatesthe

engineRPM

Hourmeter

Infoicon

Stationaryregenerationrequired

Glowplugsareactive

Operatormustsitinseat

ParkingBrakeIndicator—indicates

whentheparkingbrakeison

CoolantTemperature-indicatesthe

enginecoolanttemperatureineither

°Cor°F

Temperature(hot)

Deniedornotallowed

Enginestart

Stoporshutdown

Engine

Keyswitch

PINcode

CANbus

InfoCenter

Badorfailed

Bulb

High:overallowedrange

Low:underallowedrange

/

Outofrange

Switch

InfoCenterIconDescription(cont'd.)

Operatormustreleaseswitch

Operatorshouldchangetoindicated

state

Symbolsareoften

combinedtoform

sentences.Some

examplesareshown

below

Enginestartdenied

Engineshutdown

Enginecoolanttoohot

Sitdownorsetparkingbrake

DPFashaccumulation

notication.RefertoServicing

theDiesel-OxidationCatalyst(DOC)

andtheSootFilter(page50)for

details.

Reset-standbyregenerationrequest

Parkedorrecoveryregeneration

request

Aparkedorrecoveryregenerationis

processing.

Highexhausttemperature

NOxcontroldiagnosismalfunction;

drivethemachinebacktotheshop

andcontactyourauthorizedToro

distributor(softwareversionFand

later).

11

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthe

menuaccessbuttonwhileatthemainscreen.This

bringsyoutothemainmenu.Refertothefollowing

tablesforasynopsisoftheoptionsavailablefrom

themenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontains

alistoftherecentmachine

faults.RefertotheService

ManualoryourAuthorized

ToroDistributorformore

informationontheFaults

menuandtheinformation

containedthere.

ServiceTheServicemenucontains

informationonthemachine

suchashoursofuseandother

similarnumbers.

SettingsTheSettingsmenuallows

youtocustomizeandmodify

congurationvariablesonthe

InfoCenterdisplay.

AboutTheAboutmenuliststhe

modelnumber,serialnumber,

andsoftwareversionofyour

machine.

Service

MenuItemDescription

Hours

Liststhetotalnumberofhours

thatthemachine,engineand

fanhavebeenon,aswell

asthenumberofhoursthe

machinehasbeentransported

andhasoverheated.

Settings

MenuItemDescription

Units

Controlstheunitsusedonthe

InfoCenter.Themenuchoices

areEnglishorMetric

Language

Controlsthelanguageused

ontheInfoCenter*.

LCDBacklightControlsthebrightnessofthe

LCDdisplay.

LCDContrastControlsthecontrastofthe

LCDdisplay.

ProtectedMenusAllowsapersonauthorized

byyourcompanywiththe

PINcodetoaccessprotected

menus.

*Only"operator-faced"textistranslated.Faults,

Service,andDiagnosticsscreensare"service-faced."

Titleswillbeintheselectedlanguage,butmenuitems

areinEnglish.

About

MenuItemDescription

Model

Liststhemodelnumberofthe

machine.

SNListstheserialnumberofthe

machine.

MachineControllerRevisionListsthesoftwarerevisionof

themastercontroller.

InfoCenterRevisionListsthesoftwarerevisionof

theInfoCenter.

CANBus

Liststhemachine

communicationbusstatus.

12

ProtectedMenus

Thereis1operatingfunctionthatisaccessedwithin

theServiceMenuoftheInfoCenter:Regeneration

request;refertoAccessingtheDPFRegeneration

Menus(page31).ThisfunctionisintheProtected

Menu.

AccessingProtectedMenus

Note:ThefactorydefaultPINcodeforyoumachine

iseither0000or1234.

IfyouchangedthePINcodeandforgotthecode,

contactyourauthorizedTorodistributorforassistance.

1.FromtheMAINMENU,usethecenterbuttonto

scrolldowntotheSETTINGSMENUandpressthe

rightbutton(Figure7).

g028523

Figure7

2.IntheSETTINGSMENU,usethecenterbuttonto

scrolldowntothePROTECTEDMENUandpress

therightbutton(Figure8A).

g028522

Figure8

3.ToenterthePINcode,pressthecenterbutton

untilthecorrectrstdigitappears,thenpress

therightbuttontomoveontothenextdigit

(Figure8BandFigure8C).Repeatthisstep

untilthelastdigitisenteredandpresstheright

buttononcemore.

4.PressthemiddlebuttontoenterthePINcode

(Figure8D).

WaituntiltheredindicatorlightoftheInfoCenter

illuminates.

Note:IftheInfoCenteracceptsthePINcode

andtheprotectedmenuisunlocked,theword

“PIN”displaysintheupperrightcornerofthe

screen.

Note:RotatethekeyswitchtotheOFFpositionand

thentotheONpositionlockstheprotectedmenu.

YoucanviewandchangethesettingsintheProtected

Menu.OnceyouaccesstheProtectedMenu,scroll

downtoProtectSettingsoption.Usetherightbutton

tochangethesetting.SettingtheProtectSettingsto

OFFallowsyoutoviewandchangethesettingsin

theProtectedMenuwithoutenteringthePINcode.

SettingtheProtectSettingstoONhidestheprotected

optionsandrequiresyoutoenterthePINcodeto

changethesettingintheProtectedMenu.Afteryou

setthePINcode,rotatethekeyswitchOFFandback

totheONpositiontoenableandsavethisfeature.

13

Specications

g242498

Figure9

DescriptionFigure9

reference

DimensionorWeight

Heightwithrollbarup

C183cm(72inches)

Heightwithrollbardown

D

125cm(49inches)

Overalllength

F

253cm(99-1/2inches)

Overallwidth

B

145cm(57inches)

Wheelbase

E

145cm(57-1/4inches)

Wheeltread(tirecentertocenter)rear

A

114cm(45inches)

14

Groundclearance10cm(4inches)

Weight,with72-inchSide-DischargeCuttingunit(30354or30481)1052kg(2,320lb)

Weight,with60-inchSide-DischargeCuttingunit(30456)1036kg(2,284lb)

Weight,with72-inchBaseCuttingunit(30353)1012kg(2,231lb)

Weight,with62-inchBaseCuttingunit(30457)990kg(2,183lb)

Weightwiththe100-inchRear-Discharge

Cuttingunit(31101)

1200kg(2,646lb)

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

15

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave

theoperator’sposition,Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting

assembliesareingoodworkingcondition.

Replacewornordamagedbladesandboltsinsets

topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

AddingFuel

FuelSpecication

Important:Useonlyultra-lowsulphurdiesel

fuel.Fuelwithhigherratesofsulfurdegrades

thedieseloxidationcatalyst(DOC),whichcauses

operationalproblemsandshortenstheservicelife

ofenginecomponents.

Failuretoobservethefollowingcautionsmay

damagetheengine.

•Neverusekeroseneorgasolineinsteadofdiesel

fuel.

•Nevermixkeroseneorusedengineoilwiththe

dieselfuel.

•Neverkeepfuelincontainerswithzincplatingon

theinside.

•Donotusefueladditives.

PetroleumDiesel

Cetanerating:45orhigher

Sulfurcontent:Ultra-lowsulfur(<15ppm)

16

FuelTable

Dieselfuelspecication

Location

ASTMD975

No.1-DS15

No.2-DS15

USA

EN590EuropeanUnion

ISO8217DMX

International

JISK2204GradeNo.2

Japan

KSM-2610

Korea

•Useonlyclean,freshdieselfuelorbiodieselfuels.

•Purchasefuelinquantitiesthatcanbeusedwithin

180daystoensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwinter-grade

fuel(No.1-DorNo.1-D/2-Dblend)belowthat

temperature.

Note:Useofwinter-gradefuelatlowertemperatures

provideslowerashpointandcoldowcharacteristics

whicheasesstartingandreducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F)

contributestowardlongerfuelpumplifeandincreased

powercomparedtowinter-gradefuel.

UsingBiodiesel

Thismachinecanalsouseabiodiesel-blendedfuelof

uptoB20(20%biodiesel,80%petrodiesel).

Sulfurcontent:Ultra-lowsulfur(<15ppm)

Biodieselfuelspecication:ASTMD6751or

EN14214

Blendedfuelspecication:ASTMD975,EN590,

orJISK2204

Important:Thepetroleumdieselportionmust

beultra-lowsulfur.

Observethefollowingprecautions:

•Biodieselblendsmaydamagepaintedsurfaces.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafteryou

converttobiodieselblends.

•Formoreinformationonbiodiesel,contactyour

authorizedT orodistributor.

FuelTankCapacity

43.5L(11.5USgallons)

FillingtheFuelTank

Important:Thefueltanksareconnected,butthe

fueldoesnottransferquicklyfromonetanktothe

other.Itisimportantwhenllingthatyoupark

onalevelsurface.Ifyouparkonahill,youmay

inadvertentlyoverllthetanks.

Important:Donotoverllthefueltanks.

Important:Donotopenthefueltankswhen

parkedonahill.Thefuelcouldspillout.

g031802

Figure10

Note:Ifpossible,llthefueltanksaftereachuse.

Thisminimizesbuildupofcondensationinsidethe

fueltank.

17

AdjustingtheRollBar

WARNING

Toavoidinjuryordeathfromrollover,keep

therollbarintheraisedlockedpositionand

usetheseatbelt.

Ensurethattheseatissecuredwiththeseat

latch.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Donotoperatethemachineonuneven

groundoronahillsidewiththerollbarin

thedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

Important:Alwaysusetheseatbeltwhenthe

rollbarisintheraisedandlockedposition.Do

notusetheseatbeltwhentherollbarisinthe

loweredposition.

LoweringtheRollBar

LowertherollbarasshowninFigure12.

Note:Pushthebarforwardtorelievepressureon

thepins.

g031636

g031635

Figure11

Note:Securetherollbarsothatitdoesnotdamage

thehood.

18

RaisingtheRollBar

RaisetherollbarasshowninFigure11.

g031636

g031631

Figure12

Important:Alwaysusetheseatbeltwhenthe

rollbarisintheraisedandlockedposition.Do

notusetheseatbeltwhentherollbarisinthe

loweredposition.

AdjustingtheHeightofCut

Youcanadjusttheheightofcutfrom2.5to15.8cm

(1to6inches)in6mm(1/4inch)incrementsby

relocatingthestoppinintodifferentholelocations.

1.Withtheenginerunning,pushthedeck-lift

switchupuntilthecuttingunitisfullyraisedand

releasetheswitchimmediately(Figure24).

2.Rotatethestoppinuntiltherollpininitlinesup

withtheslotsintheholesintheheight-of-cut

bracketandremoveit(Figure13).

3.Selectaholeintheheight-of-cutbracket

correspondingtotheheightofcutdesired,insert

thepin,androtateitdowntolockitinplace

(Figure13).

Note:Thereare4rowsofholepositions

(Figure13).Thetoprowgivesyoutheheightof

cutlistedabovethepin.Thesecondrowdown

givesyoutheheightlistedplus6mm(1/4inch).

Thethirdrowdowngivesyoutheheightlisted

plus12mm(1/2inch).Thebottomrowgivesyou

theheightlistedplus18mm(3/4inch).Forthe

15.8cm(6inch)position,thereisonly1hole,

locatedinthesecondrow.Thisdoesnotadd

6mm(1/4inch)tothe15.8cm(6inch)position.

g020870

Figure13

1.Stoppin2.Height-of-cutstop

4.Adjusttheanti-scalprollersandskidsas

required.

19

UsingtheSafety-Interlock

System

CAUTION

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystempreventstheenginefrom

startingunless:

•Youaresittingontheseatortheparkingbrake

isengaged.

•Thepowertakeoff(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

•Theenginetemperatureisbelowthemaximum

operatingtemperature.

Thesafety-interlocksystemalsoshutsoffthe

enginewhenyoumovethetractioncontrolsfrom

theNEUTRAL-LOCKpositionwiththeparkingbrake

engaged.IfyourisefromtheseatwhenthePTO

isengaged,thereisa1-seconddelayandthenthe

engineshutsoff.

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,engagetheparkingbrake,and

movethePTOtotheONposition.Trystarting

theengine;theengineshouldnotcrank.

2.Sitontheseat,engagetheparkingbrake,

andmovethePTOtotheOFFposition.

Moveeithermotion-controlleveroutofthe

NEUTRAL-LOCKposition.Trystartingtheengine;

theengineshouldnotcrank.Repeatforother

motion-controllever.

3.Sitontheseat,engagetheparkingbrake,move

thePTOswitchtotheOFFposition,andmove

themotion-controlleverstotheNEUTRAL-LOCK

position.Starttheengine.Whiletheengineis

running,releasetheparkingbrake,engagethe

PTO,andriseslightlyfromtheseat;theengine

shouldshutoffwithin2seconds.

4.Withoutanoperatorontheseat,engagethe

parkingbrake,movethePTOswitchtotheOFF

position,andmovethemotion-controlleversto

theNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,centereithermotion

control;theengineshouldshutoffwithin2

seconds.Repeatfortheothermotion-control

lever.

5.Withoutanoperatorontheseat,disengagethe

parkingbrake,movethePTOswitchtotheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotcrank.

UsingtheSCMtoDiagnose

SystemProblems

Themachineisequippedwithastandardcontrol

module(SCM)monitoringsystemthattracksthe

functionofvariouskeysystems.TheSCMislocated

undertherightcontrolpanel.Accessitthroughthe

sidepanelcover(Figure14).T oopenthesidepanel

cover,releasethe2latchesandpulloutonit.

g022100

Figure14

1.Sidepanelcover

2.Latches

OnthefaceoftheSCMare11LEDsthatilluminateto

indicatevarioussystemconditions.Youcanuse7of

theselightsforsystemdiagnosis.RefertoFigure15

foradescriptionofwhateachlightmeans.Fordetails

20

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Toro Groundsmaster 7210 Series Traction Unit User manual

Toro Groundsmaster 7210 Series Traction Unit User manual

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