Toro TR-34D Trench Roller User manual

Brand: Toro

Model: TR-34D Trench Roller

Type: User manual

FormNo.3393-253RevA

TR-34DTrenchRoller

ModelNo.68039—SerialNo.315000001andUp

G018845

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3393-253*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

land.Otherstatesorfederalareasmayhavesimilarlaws.

Introduction

Thismachineisintendedforuseinvarioussoilconditionsfor

landscapingandconstructionwork.Itisdesignedtoperform

acompactingsoil,andallowsfordirectioncontrolorremote

controluse.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperly,andtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

G018852

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Figure2showsthelocationoftheidenticationnumberson

radio-controltransmitterandradio-controlreceiver.Writethe

numbersinthespaceprovided.

1185562

1196599

G019139

Figure2

1.Transmitterserialnumber

tag

3.Radio-controlreceiver

2.Radio-controltransmitter4.Receiverserialnumber

tag

TransmitterSerialNo._____________________________

ReceiverSerialNo._______________________________

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure3),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure3

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

StabilityData..........................................................6

SlopeChart............................................................7

TiltChart...............................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................12

Controls...............................................................13

Specications........................................................20

Operation....................................................................20

SettinguptheMachine............................................20

Pre-startChecklist..................................................21

Fuel......................................................................21

AccessingtheMachine............................................24

EngineOilandHydraulicFluid................................24

StartingandStoppingtheEngine..............................26

StoppingtheMachine.............................................27

UsingtheParkingBrake..........................................28

MovingaNon-functioningMachine.........................30

LiftingtheMachine................................................30

PreparingtheMachineforTransport.........................30

MovingandVibratingOperation..............................31

RecoveringtheMachineAfteraTip-over

Event................................................................34

Maintenance.................................................................38

RecommendedMaintenanceSchedule(s)......................38

PremaintenanceProcedures........................................39

Lubrication...............................................................39

GreasingtheMachine.............................................39

EngineMaintenance..................................................40

ChangingtheEngineOilandFilter...........................40

ServicingtheAirFilter............................................42

EngineHardware...................................................43

FuelSystemMaintenance...........................................44

ReplacingtheFuelFilter/WaterSeparator

Canister.............................................................44

DrainingtheFuelTank...........................................45

FuelLinesandFuelInjectors...................................46

ElectricalSystemMaintenance....................................46

ServicingtheBattery...............................................46

ElectricalandElectronic..........................................48

CoolingSystemMaintenance......................................51

ServicingtheCoolingSystem...................................51

HydraulicSystemMaintenance....................................51

ReplacingtheHydraulicFilter..................................51

ChangingtheHydraulicFluid...................................53

CheckingtheHydraulicLines...................................54

HydraulicandFuelTankAccess...................................54

RemovingtheRight-SidePanel.................................54

InstallingtheRight-SidePanel..................................55

EccentricMaintenance...............................................55

ChangingtheEccentricLubricant.............................55

MaintainingtheIsolators.............................................56

CheckingtheIsolators.............................................56

Cleaning...................................................................57

RemovingDebrisfromtheMachine..........................57

CleaningtheChassis...............................................57

Storage........................................................................58

RemovingtheMachinefromStorage.........................58

Troubleshooting...........................................................59

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafetyalertsymbol,which

means:

Caution

W ar ning

,or

Danger

—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofcrushingoramputatinghandsand

feet.Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other

peopleordamagetoproperty.

Preparation

•Evaluatetheterraintodeterminetheproperandsafe

actionstoperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.

Longhair,looseclothingorjewelrymaygettangledin

movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchastools,buildingmaterials,and

personalitemswhichcanbedamagedbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainerforstoringand

transportingfuel.

–Neverremovethefuelcaporaddfueltothemachine

withtheenginerunning.

–Neveraddfueltothemachineordrainfuelfromthe

machineindoors.

–Allowtheenginetocoolbeforefuelingthemachine.

–Donotsmokewhilefuelingthemachine.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

•Beforecompactingsoil,havetheareamarkedfor

undergroundutilities.

Operation

•Neverrunanengineinanenclosedarea.

•Nevercarrypeopleorequipmentontopofthemachine.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealltractioncontrolsareinneutralandparking

brakeisengagedbeforestartingtheengine.

•Slowdownanduseextracareonhillsides.Soilconditions

affectthemachine'sstability.

•Neverparkonahill.

•Neveroperatethemachinewiththevibrationfunction

On,andmovingacrossthesideofahill.

•Donotoperateinstandingwater.

•Donotparkthemachineforanextendedperiodina

trench,ditch,orlow-lyingareathatmightllwithwater.

Liftormovethemachinetoalevel,welldrainedsurface.

•Donotoperateattheedgeofembankmentsorroads

becausethemachinemaytipover.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Stoponlevelground,engageparkingbrake,shutoffthe

enginebeforeleavingtheoperator'spositionforany

reason.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters

thearea.

•Nevercarrypassengersandensurethattheworkingarea

isclearofbystanders.

•Keepfeetclearofdrums.

•Hearingprotectionisrequiredwhenoperatingthis

equipment.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Locatethepinchpointareasmarkedonthemachineand

keephandsandfeetawayfromtheseareas.

•Forfootprotection,wearsteeltoeshoesortoepads.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and

functioningproperty.

•Donotexceedtheratedoperatingcapacityofthe

machine,asthemachinemaybecomeunstablewhichmay

resultinlossofcontrol.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverleavethemachinerunningunattended.Always

stoptheengine,settheparkingbrake,andremovethe

keybeforeleaving.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Ensurethatyouoperatethemachineinareaswhere

therearenoobstaclesincloseproximitytotheoperator.

Failuretomaintainadequatedistancefromtrees,walls,

andotherbarriersmayresultininjuryasthemachine

backsupduringoperationiftheoperatorisnotattentive

tothesurroundings.Onlyoperatetheunitinareaswhere

thereissufcientclearancefortheoperatortosafely

maneuvertheproduct.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Allslopesrequireextracaution.

•Donotparkthemachineonahillsideorslope.

•Ifpossible,avoiddrivingthemachineacrossaslope.

Whencrossingaslopeisnecessary,drivethemachine

straightuptheslope,acrossthetop,andthenstraight

downtheslope.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Donotoperatethemachineonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData

(page6).SeealsotheSlopeChart(page7)andTiltChart

(page8).

•Neveroperatethemachinewiththevibrationfunction

On,andmovingupordownagradethatisgreaterthan

45percent(24°).

•Neveroperatethemachinewiththevibrationfunction

Off,andmovingupordownagradethatisgreaterthan

55percent(29°).

•Neveroperatethemachinewiththevibrationfunction

Off,andmovingacrossthesideofahillwithagradethat

isgreaterthan18percent(10°).

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

terraincouldoverturnthemachine.Tallgrasscanhide

obstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristics

ofthemachine.Warrantymaybevoidedifusedwith

unapprovedattachments.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,ensurethatthevibrationfunctionisturned

totheOffpositionandproceedslowly,straightdown

theslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly.

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifadrumgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

MaintenanceandStorage

•Parkthemachineonalevelsurface,settheparking

brake,stoptheengine,andremovethekey.Waitforall

movementtostopbeforeadjusting,cleaning,orrepairing.

•Cleandebrisfromthedrives,mufer,andengineto

helppreventres.Cleanupfuel,oil,andhydraulicuid

spillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentsofthemachine

whenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive

last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Nevertamperwithsafetydevices.

•Keepthemachinefreefromthebuildupofmud,rocks,

orotherdebris.Cleanupoilorfuelspillage.Allowthe

machinetocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllafuelcontainerwhileitisinsideavehicle,

trunk,cargoboxofatruck,oranysurfaceotherthan

theground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;neveruse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithina

fewhoursbyaqualiedsurgeonorgangrenemayresult.

StabilityData

Thefollowingtableslistthemaximumsloperecommended

forthemachineinthepositionslistedinthetables.Slopes

overthelisteddegreeinthestabilitydatatablemaycausethe

machinetobecomeunstable.

StabilityDataTable

SlopeOperation

Type:

Operational

Limit:

VibrationOff

Grade(Degrees)

Operational

Limit:

VibrationOn

Grade(Degrees)

Uphill

55%(29°)45%(24°)

Downhill

55%(29°)45%(24°)

Acrossthehill

18%(10°)0%(0°)

SlopeChart

0% (0°)

G018902

Figure4

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethegradeindicator

todeterminethegradeofinclinebeforeoperating.Donotoperatethismachineonagradegreaterthanthatspeciedinthe

StabilityDatasection.Foldalongtheappropriatelinetomatchtheobservedgrade.

2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.

3.Exampleofhowtocomparegradewithfoldededge.

Note:Fortiltlimits,refertoFigure5.

TiltChart

0% (0°)

G018903

0% (0°)

18% (10°)

Figure5

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumtiltyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethetiltindicatorto

determinethedegreeofslopebeforeoperating.Donotoperatethismachineonaslopegreaterthanthatspeciedinthe

StabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.

3.Exampleofhowtocompareslopewithfoldededge.

Note:Forslopelimits,refertoFigure4.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

127–1660

1.Remote-controlmode9.Fast—travelspeed

17.Left-reversetraction

2.Manualmode

10.Slow—travelspeed18.Right-forwardtraction

3.Warning—emergencystop

11.VibrationOn

19.Right-reversetraction

4.Pulluptoruntheengine

12.Travel-speed/vibration20.Warning—readtheOperator’sManual.

5.Pressdowntostoptheengine13.Fast—enginespeed

21.Explosionhazard,fuel—stopthe

engineandextinguishallamesbefore

refueling.

6.Forwardvibration

14.Slow—enginespeed

22.Warning—wearhearingprotection;

weareyeprotection.

7.Reversevibration15.Enginespeedcontrol

23.Warning—keepawayfrommoving

parts;keepguardsandshieldsin

place.

8.Vibrationdirectiontoggle

16.Left-forwardtraction

24.Warning—keepbystandersawaywhen

operatingthemachine.

127–1656

1.ReadtheOperator’sManualforinformationonthe

radio-controlmode—1)Positiontheswitchtotheradio-control

mode;2)Rotatethekeytotheengine-stopposition;3)Press

thelink/startbuttononce—waitfortheactive-linklightto

illuminate;4)Pressthelink/startbuttontostarttheengine.

4.Engine—stop

2.ReadtheOperator’sManualforinformationonthemanual

mode—1)Positiontheswitchtothemanualmode;2)Position

thetractionswitchtoslow;3)Iftheengineiswarm,position

theengine-speedswitchtoslow;iftheengineiscold,

positiontheengine-speedswitchtofast;4)Turnthekeyto

theengine-startpositionfor10secondsorlesstostartthe

engine,thenreleasethekeytotheengine-runposition.

5.Engine—run

3.LEDdisplay6.Engine—start

125–4964

1.ReadtheOperator’sManualforoilinformation.

125–4963

1.Warning—keephandsawayfromhotsurfaces

117–2718

125–4967

1.Liftpoint

130–2845

125–8189

1.ReadtheOperator’s

Manualforinformation

onoperatingtheparking

brake.

3.Tosettheparkingbrake,

pulltheknobupslightly,

rotateit90°clockwise,

andthengentlyrelease

theknob.

2.Toreleasetheparking

brake,pulltheknob

upfully,rotateit90°

clockwise,andthengently

releasetheknob.

125–6694

1.Tiedownlocation

125–8187

1.Warning—disconnectthebatterandconsulttheOperator’s

Manualbeforeperformingserviceormaintenanceonthe

machine.

125–8188

1.Warning—readtheOperator’sManualforinformationon

fuses.

ProductOverview

Figure6

1.Rearhood8.Right-reardrum15.Eccentricoilplug

2.Liftring

9.Parkingbrake

16.Left-reardrum

3.Hood-latchhandle10.Isolators17.Drumscraperbar

4.Oil-coolerduct

11.Forwardtie-downring18.Reartie-downring

5.Fronthood12.Airinlet

19.Safetybar

6.Enginegrill

13.Left-frontdrum

7.Controlpanel

14.Engine-exhaustpipe

Controls

Becomefamiliarwithallthecontrols(Figure7andFigure15)

beforeyoustarttheengineandoperatethemachine.

ControlPanel

STOP

G018909

Figure7

1.Keyandkeyswitch8.Right,traction-control

(forward/reverse)

2.Information9.Left,traction-control

(forward/reverse)

3.Engine—stop10.Emergency-stopbutton

4.Engine—run11.Modeswitch

(remote-controlmode|

manualmode)

5.Engine—start12.Vibration-directionswitch

(forward|reverse)

6.LEDdisplay

13.Travel-speed/vibration

switch(fast|slow|

vibrationOn)

7.Engine-speedswitch(fast

|slow)

LEDDisplay

Locationandoperation:TheLEDdisplayislocated

onthecontrolpanel.Thedisplayisembeddedintothe

electronicignitioncontrolblock,andiscontrolledthrough

themicroprocessor.Thedisplayprovidestheoperatoror

mechanicoperatinginformationaboutthesystemsonthe

machine.Thefollowingsectiondescribestheinformation

showninthedisplay.

Displaywhilestarting-up—voltage:Duringengine

start-up,thedisplayshowsthebatteryvoltagelevel.Rotatethe

keyswitchtotheStartpositiontodisplaythebatteryvoltage.

Displaywhilerunningthemachine—rpm:Whenthe

engineisrunning,thedisplayshowstheenginerpm.After

startingthemachine,thekeyswitchwillrotatebackto

engine-runpositionandtheenginerpmisindicatedinthe

display.

Displaywhenthekeyswitchisintheinformation

position—hourmeter—faults/warnings—software

version:Toviewoperationinformationforthemachine,

rotatethekeyswitchtotheinformationposition

(counterclockwisefromtheOffposition).

•Hourmeter

•Faultmessages

•Faulthistory

•Warnings

•Softwareversion

Note:Operationinformationisstoredinnonvolatile

memory.Intheeventthatbatterypowerislost,this

informationremainsintact.Uponrestoringbatterypower,

thestoredoperationinformationisavailablefordisplay.

HourMeter

Thehourmeterdisplayindicatesthetotalnumberofhours

themachinehasrun.

RotatethekeyswitchtotheAccessorypositiontodisplay

thehourmeterinformation.

FaultMessages

Thefaultmessagesdenethesituationsthatcausetheengine

ofthemachinetoshutdownornotstart.Thesesafeguards

includeengineprotectcircuitsorothermachineprotection

devices.Faultmessageswillbeshownonthedisplayandwill

indicatewhateventhasshutdowntheengine.

Rotatethekeyswitchtotheinformationpositiontoviewthe

faultmessagesshouldtheyoccur.

•LOWOIL—thismessagedisplayswhentheproperoil

pressureisnotachievedormaintained(monitoredbythe

oilpressureswitch).

•CYLHEADTEMP—thismessagedisplayswhen

thetemperatureofthecylinderheadexceedsthesafe

operatingtemperature(monitoredbythetemperature

switchinthecylinderhead).

•TILT—thismessagedisplayswhenthemachinetipangle

isexceeded(monitoredbythetipswitch).

•ESTOP—thismessagedisplayswhentheemergency

stopbuttononthecontrolpanelisdepressed,andhas

notbeenreset(monitoredbytheemergencystopbutton

position).

Note:TheLEDdisplayalwaysindicatesthelastfault

messagethatoccurred.Thenonvolatilememoryinthe

microprocessoralwaysrequiresaninput,thereforethelast

messagewillbedisplayedevenafterthefaulthasbeen

corrected.

FaultHistory

Themicroprocessorrecordsthelast20faultmessagestothe

nonvolatilememory;accessthefaulthistoryasfollows:

1.RotatethekeyswitchtotheInformationpositionto

displaythehourmeter,lastfault,andsoftwareversion

level.

2.Duringthedisplayofthelastfault,quicklyrotatethe

keyswitchtotheOffposition,andthenrotatethekey

switchtotheInformationposition.

Note:Thedisplaywillshowthelast20faults,beginningwith

themostrecent.Toturnoffthedisplayatanytime,turnthe

keyswitchtotheOffposition.

Warnings

Warningmessagesaredenedasmessagesthatindicatethe

electricalsystemisnotoperatingcorrectly.Warningmessages

willashinthedisplaywhenthemachineisrunninginthe

manualoperatormode.The3warningmessagesareas

follows:

Note:IftheVRegLortheBatLowmessageisindicatedin

thedisplay,stoptheengine.IfaVRegLwarningmessageis

indicated,refertoyourEngineOperator'sManual.IfaBatLow

warningmessageisindicated,checkthealternatoroutput

voltageandchargeorreplacethebattery.

•VREG—thevoltageregulatorlowmessageindicatesthat

theelectricalsystemisnotchargingcorrectly.

•BATLOW—thebatterylowmessageindicatesthe

voltagelevelofthebatteryislow.Thismessagewill

displaywhenthebatteryoutputis10voltsorless.

•RPMLOW—therevolutionsperminutelowmessage

indicatestheenginespeedisbelowtheminimumspeed

(monitoredbyalternatoroutput).

SoftwareVersion

Thesoftwareversiondisplayindicatesrevisionlevelofthe

softwareforthemicroprocessor.

Todisplaythesoftwareversioninformation,rotatethekey

switchtotheInformationposition.

KeySwitch

Usethekeyswitchtostartandruntheengine,stopthe

engine,andpowertheaccessorydisplay.Thekeyswitchhas4

positions:Information,Off,Run,andStart.

•Starttheenginebyrotatingthekeyswitchtothe

engine-startposition,andthenreleasingthekeywhen

enginestarts;thekeyitwillmoveautomaticallytothe

engine-runposition(Figure8).

G018951

1 2

Figure8

1.Information

4.Engine—start

2.Engine—Off

5.Keyswitch

3.Engine—run6.Key

•Stoptheenginebyrotatingthekeyswitchtothe

engine-Offposition(Figure8).

•Displaythehourmeter,thelastfaultmessage,and

thesoftwareversionbyrotatingthekeyswitchtothe

Informationposition(Figure8).

ModeSwitch

Usethemodeswitchtocontrolthereceptionofcommands

fromtheremote-controltransmitter.Selectingtheswitchto

theradio-controlmodeormanual-modepositionchanges

intendedmachineformofoperation(Figure9).

Important:Prolongthebatterylifeofthemachineby

selectingthemodeswitchtothe

man ual mode

position

whenthemachineisnotinuse.

Note:Selectthemodeswitchtotheradio-controlmode

positiontooperatethemachinewiththeremote-control

transmitter.

Selectthemodeswitchtothemanual-modepositionto

operatethemachinewiththecontrolpanel.

G018947

Figure9

1.Radio-controlmode2.Manualmode

VibrationDirectionSwitch

Usethevibrationdirectionswitchtoselectthedirection

eccentricrotationwhenthevibrationfunctionactive(Figure

10).

G018948

Figure10

1.Vibrateforward

2.Vibratereverse

•Vibrationmovementinaforwarddirection.

•Vibrationmovementinthereversedirection.

Travel-speed/VibrationSwitch

Important:Selecttheslow,travel-speedsettingwhen

movingthemachineinandoutofthetrench,when

loadingthemachineontoatransportvehicle,andwhen

unloadingthemachinefromatransportvehicle.

Usethetravel-speedswitchtocontroltravelspeedofthe

machine(vibrationOff)oractivatethemachine-vibration

function(Figure11).

Note:Thevibrationfunctionisinoperativewhenmoving

themachineinthefast-travelspeedortheslow-travelspeed

settings.

G018949

Figure11

1.Fast-travel(vibration-off)3.VibrationOn(slowtravel)

2.Slow-travel(vibration-off)

Engine-speedSwitch

Usetheengine-speedswitchtochangetheengineRPM

betweentheslowandfast,engine-speedsettings(Figure12).

Important:Performmachineoperationssuchas

movingthemachineandvibrationfunctionswiththe

engine-speedswitchinthefast,engine-speedposition.

G018950

Figure12

1.Fast,engine-speed

2.Slow,engine-speed

EmergencyStopButton

Usetheemergencystopinanysituationwhentheimmediate

stopofthemachineisrequired.Pressingtheemergencystop

buttonwillshutthemachineoffimmediately.

Theemergencystopbuttonislocatedonthecontrolpanel

andislabeled

G021430

belowthered-coloredbutton.

Performthefollowingstepstostopthemachineinan

emergencysituation,andresetthemachinewhenthe

emergency-stopconditioniscorrected:

1.Presstheemergencystopbuttondowntoimmediately

shutoffthemachine(Figure13).

G018946

Figure13

1.Emergencystopposition

2.Resetfornormaloperation

2.Pulltheemergencystopbuttonuptoresumenormal

machineoperation(Figure13).

TractionControls

Movetheleftandright,traction-controlleverstomanually

movethemachineintheforwardorreversedirection

(straight,leftorright)(Figure14).

G019077

1 2

Figure14

RadioSet

Aradiosetisamatchedaddresscodeandradiofrequency

foraradio-controltransmitterandtheradio-controlreceiver.

Theaddresscodesandradiofrequencyfortheradiosetare

unique,andmustmatchforthemachinetofunctionproperly.

Thisrelationshipassuresthatthetransmittercancontrolonly

onereceiver/machine,andthatmultiplecompactorscanbe

usedonthejobsitewithoutinterference.Refertothe7digit

serialnumbersthatyourecordedonpagetitledIntroduction

(Figure2).

Remote-controlTransmitter

Important:Keeptheremote-controltransmitterdry.

Donotpressurewashtheremote-controltransmitter.

ENGINE S P EED

TRAVEL SPEED

VIB E O N

REV

FWD

TRAVEL

G018910

Figure15

1.Link/startbutton(green)8.Emergency-stop/power-Off

button

2.Lowbatterylight

(remote-control

transmitter)

9.Fast,engine-speedbutton

(notfunctional)

3.Left,forward-traction

button(uparrow)

10.Forwardvibrationbutton

(vibrationOn)

4.Left,reverse-traction

button(downarrow)

11.Fast,travel-speedbutton

(vibrationOff)

5.Slow,travel-speedbutton

(vibrationOff)

12.Right,reverse-traction

button(downarrow)

6.Reversevibrationbutton

(vibrationOn)

13.Right,forward-traction

button(uparrow)

7.Slow,engine-speedbutton

(notfunctional)

14.Activelinklight(ashes)

Link/StartButton

Pressthelink/startbutton(greenbutton)toestablisharadio

linkbetweentheremote-controltransmitterandtheradio

receiverinthemachineandtostarttheengineinthemachine

(Figure15).

Note:Thelink/startbuttonisthetopbutton(centeredleft

andright)ontheremote-controltransmitter.

Functions:

1.Establishalinktotheradioreceiverofthemachine.

2.Starttheengineofthemachine.

Traction-controlButtons

Pressandholdthetraction-controlbuttonstomovethe

machineintheforwardorreversedirection(straight,leftor

right)(Figure15).

Important:Tostopthemovementofthemachine,

releasethetraction-controlbuttons.

•Movethemachineforward.

•Movethemachinebackward.

•Turnthemachineleft.

•Turnthemachineright.

TravelSpeedButtons

Important:Usetheslow-travelspeedsettingwhen

movingthemachineinandoutoftrenches,when

loadingthemachineontoatrailer,andwhenunloading

themachinefromatrailer.

Usethetravelspeedbuttonsontheremote-control

transmittertocontrolthetravelspeedofthemachine

(vibrationOff)oractivatethevibrationfunctionofthe

machine(Figure15).

Note:Thevibrationfunctionisinoperativewhenmovingthe

machineinthefasttravel-speedsettingorslowtravel-speed

setting.

•Movethemachineatminimum-travelspeed.

•Movethemachineatmaximum-travelspeed.

•Stopthevibrationfunction(pressandreleaseeitherthe

sloworfast,travel-speedbutton).

VibrationOnButtons

UsethevibeOnbuttonstoselectthedirectioneccentric

rotationwhenthevibrationfunctionactive(Figure15).

Note:Tostopthevibrationfunctionwiththeremote-control

transmitter,presstheslow,travel-speedbutton;refertoTravel

SpeedButtons(page17).

•Vibrateinaforwarddirection.

•Vibrateinareversedirection.

EngineSpeedButtons

Theengine-speedbuttonsontheremote-controltransmitter

donotfunction.Theenginespeedisautomaticallycontrolled

bythemicroprocessorinthemachinewhenoperatinginthe

remote-controlmode.

Whenthemachineisstartedwiththeremote-control

transmitter,theenginewillstartattheslow-enginespeed,

after1secondtheenginewillautomaticallyacceleratetothe

fast-enginespeedandsustainthatspeed.

Emergency-stop/Power-OffButton

Presstheemergency-stop/power-Offbutton(redbutton)

turnoffthemachineinanemergencysituationorduring

normaloperation(Figure15).

Note:Theemergancy-stop/power-Offbuttonisthebottom

button(centeredleftandright)ontheremote-control

transmitter.

•Turnoffthemachineoffimmediatelyinanemergency

situation.

•Turnoffthemachineduringnormaloperation.

ParkingBrake

Theparkingbrakemechanismisaspringloadedplunger

thatrestsagainstthesurfaceofthedrumwhenthebrakeis

engaged.Usethebrakeknobtoengageanddisengagethe

parkingbrakeofthemachine;refertoUsingtheParking

Brake(page28).

G018954

Figure16

1.Brakeknob4.Drumpad

2.Rear,tie-downring5.Plunger

3.Parkingbrake

Anti-crushBar

Theanti-crushbarisasafetydevicethatislocatedattherear

ofthemachine,andbelowthecontrolpanel.Whentriggered,

theanti-crushbarpreventsthemachinefromreversetravel

intheeventthattheoperatorbecomesentrappedbehindthe

machine.

G019000

Figure17

1.Anti-crushbar

FuelGauge

Thefuelgaugeispartofthefuel-tankcap,andindicatesthe

leveloffuelinthefueltank.

G018967

Figure18

1.Fuel-tankcapandfuel

gauge

3.Fuelgauge

2.Fuel-tankcap

Hydraulic-lterGauge

Thehydraulic-ltergaugeindicatesthepressureofhydraulic

uidowingthroughthehydrauliclter.

Thepressurerangesforthehydraulic-ltergaugeareas

follows:

•Normal(green):0to137kPa(0to20PSI)

•Caution(yellow):137to172kPa(20to25PSI)

•Servicethelter(red):172to689kPa(25to100PSI)

G018968

Figure19

1.Hydraulic-lterhousing2.Hydraulic-ltergauge

Hydraulic-tankGauge

Usethehydraulic-tankgaugetoobservethelevelofhydraulic

uidinthetank.Thetankgaugeislocatedontheleft-rear

sideofthehydraulictank.

G018998

Figure20

1.Hydraulic-ltergauge

3.Hydraulic-tankgauge

2.Cap/breather

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model68039

Width

86cm(34inch)

Length

167.7cm(66inch)

Height

119cm(46.4inch)

Weight

1406Kg(3100lb)

Engineoilcapacity

0.95L(2qt)

Fuelcapacity

11.3L(3USgallon)

Hydraulictankcapacity

49L(13USgallon)

VibrationSpecications

DescriptionValue

VibrationFrequency

33.3Hz(2000vpm)

CentrifugalForce69.87kN(15709lb)

TotalAppliedForce

82.7kN(18609lb)

StaticLinearPressure85N/cm(48psi)

DynamicLinearPressure

432N/cm(247psi)

TotalAppliedLinearPressure

516N/cm(295psi)

StaticAppliedPadfoot

Pressure

516N/cm(73.06psi)

DynamicAppliedPadfoot

Pressure

127N/cm(370psi)

TotalAppliedPadfoot

Pressure

647.5N/cm(443.3psi)

Operation

Nevermovethemachineacrossaslopegreaterthan

18%grade(10°).

Neverparkthemachineonahill.

Beforestartingthemachine,makesurethatthereareno

personsnearthemachineorobstaclesunderthemachine.

CAUTION

Exposuretoloudnoisecancausehearing

impairmentorloss.

Wearhearprotectionwhenoperatingthemachine.

Important:Usersmustbetrainedtooperatethe

machine.Readthe

Operator’ s Man ual

and

Engine

Owner’ s Man ual.

Learntooperatethemachinesafely.

Important:Beforeoperatingthemachine,checkthe

fuelandoillevel,andremovedebrisfromthemachine.

Ensurethattheareaisclearofpeopleanddebris.You

shouldalsoknowandhavemarkedthelocationsofall

utilitylines.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

SettinguptheMachine

ConnectingtheBatteryCable

1.Opentherearhood;refertoAccessingtheMachine

(page24).

2.Verifythetorqueonthepositivecable(Figure21).

Note:Thetorqueshouldbe60to70inch-lb(5to6

ft-lb).

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Toro TR-34D Trench Roller User manual

Toro TR-34D Trench Roller User manual

Toro TR-34D Trench Roller User manual

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