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  3. TR-34D Trench Roller

Toro TR-34D Trench Roller User manual

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FormNo.3393-253RevA
TR-34DTrenchRoller
ModelNo.68039—SerialNo.315000001andUp
G018845
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3393-253*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisintendedforuseinvarioussoilconditionsfor
landscapingandconstructionwork.Itisdesignedtoperform
acompactingsoil,andallowsfordirectioncontrolorremote
controluse.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperly,andtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G018852
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Figure2showsthelocationoftheidenticationnumberson
radio-controltransmitterandradio-controlreceiver.Writethe
numbersinthespaceprovided.
1185562
1196599
G019139
1
2
1
3
Figure2
1.Transmitterserialnumber
tag
3.Radio-controlreceiver
2.Radio-controltransmitter4.Receiverserialnumber
tag
TransmitterSerialNo._____________________________
ReceiverSerialNo._______________________________
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure3),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
StabilityData..........................................................6
SlopeChart............................................................7
TiltChart...............................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................12
Controls...............................................................13
Specications........................................................20
Operation....................................................................20
SettinguptheMachine............................................20
Pre-startChecklist..................................................21
Fuel......................................................................21
AccessingtheMachine............................................24
EngineOilandHydraulicFluid................................24
StartingandStoppingtheEngine..............................26
StoppingtheMachine.............................................27
UsingtheParkingBrake..........................................28
MovingaNon-functioningMachine.........................30
LiftingtheMachine................................................30
PreparingtheMachineforTransport.........................30
MovingandVibratingOperation..............................31
RecoveringtheMachineAfteraTip-over
Event................................................................34
Maintenance.................................................................38
RecommendedMaintenanceSchedule(s)......................38
PremaintenanceProcedures........................................39
Lubrication...............................................................39
GreasingtheMachine.............................................39
EngineMaintenance..................................................40
ChangingtheEngineOilandFilter...........................40
ServicingtheAirFilter............................................42
EngineHardware...................................................43
FuelSystemMaintenance...........................................44
ReplacingtheFuelFilter/WaterSeparator
Canister.............................................................44
DrainingtheFuelTank...........................................45
FuelLinesandFuelInjectors...................................46
ElectricalSystemMaintenance....................................46
ServicingtheBattery...............................................46
ElectricalandElectronic..........................................48
CoolingSystemMaintenance......................................51
ServicingtheCoolingSystem...................................51
HydraulicSystemMaintenance....................................51
ReplacingtheHydraulicFilter..................................51
ChangingtheHydraulicFluid...................................53
CheckingtheHydraulicLines...................................54
HydraulicandFuelTankAccess...................................54
RemovingtheRight-SidePanel.................................54
InstallingtheRight-SidePanel..................................55
EccentricMaintenance...............................................55
ChangingtheEccentricLubricant.............................55
MaintainingtheIsolators.............................................56
CheckingtheIsolators.............................................56
Cleaning...................................................................57
RemovingDebrisfromtheMachine..........................57
CleaningtheChassis...............................................57
Storage........................................................................58
RemovingtheMachinefromStorage.........................58
Troubleshooting...........................................................59
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleordamagetoproperty.
Preparation
•Evaluatetheterraintodeterminetheproperandsafe
actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainerforstoringand
transportingfuel.
–Neverremovethefuelcaporaddfueltothemachine
withtheenginerunning.
–Neveraddfueltothemachineordrainfuelfromthe
machineindoors.
–Allowtheenginetocoolbeforefuelingthemachine.
–Donotsmokewhilefuelingthemachine.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
•Beforecompactingsoil,havetheareamarkedfor
undergroundutilities.
Operation
•Neverrunanengineinanenclosedarea.
•Nevercarrypeopleorequipmentontopofthemachine.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealltractioncontrolsareinneutralandparking
brakeisengagedbeforestartingtheengine.
•Slowdownanduseextracareonhillsides.Soilconditions
affectthemachine'sstability.
•Neverparkonahill.
•Neveroperatethemachinewiththevibrationfunction
On,andmovingacrossthesideofahill.
•Donotoperateinstandingwater.
•Donotparkthemachineforanextendedperiodina
trench,ditch,orlow-lyingareathatmightllwithwater.
Liftormovethemachinetoalevel,welldrainedsurface.
•Donotoperateattheedgeofembankmentsorroads
becausethemachinemaytipover.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Stoponlevelground,engageparkingbrake,shutoffthe
enginebeforeleavingtheoperator'spositionforany
reason.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Nevercarrypassengersandensurethattheworkingarea
isclearofbystanders.
•Keepfeetclearofdrums.
•Hearingprotectionisrequiredwhenoperatingthis
equipment.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Locatethepinchpointareasmarkedonthemachineand
keephandsandfeetawayfromtheseareas.
•Forfootprotection,wearsteeltoeshoesortoepads.
4
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
•Donotexceedtheratedoperatingcapacityofthe
machine,asthemachinemaybecomeunstablewhichmay
resultinlossofcontrol.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Neverleavethemachinerunningunattended.Always
stoptheengine,settheparkingbrake,andremovethe
keybeforeleaving.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotparkthemachineonahillsideorslope.
•Ifpossible,avoiddrivingthemachineacrossaslope.
Whencrossingaslopeisnecessary,drivethemachine
straightuptheslope,acrossthetop,andthenstraight
downtheslope.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Donotoperatethemachineonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData
(page6).SeealsotheSlopeChart(page7)andTiltChart
(page8).
•Neveroperatethemachinewiththevibrationfunction
On,andmovingupordownagradethatisgreaterthan
45percent(24°).
•Neveroperatethemachinewiththevibrationfunction
Off,andmovingupordownagradethatisgreaterthan
55percent(29°).
•Neveroperatethemachinewiththevibrationfunction
Off,andmovingacrossthesideofahillwithagradethat
isgreaterthan18percent(10°).
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedattachments.
•Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,ensurethatthevibrationfunctionisturned
totheOffpositionandproceedslowly,straightdown
theslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly.
•Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifadrumgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
MaintenanceandStorage
•Parkthemachineonalevelsurface,settheparking
brake,stoptheengine,andremovethekey.Waitforall
movementtostopbeforeadjusting,cleaning,orrepairing.
•Cleandebrisfromthedrives,mufer,andengineto
helppreventres.Cleanupfuel,oil,andhydraulicuid
spillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Neverallowuntrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentsofthemachine
whenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
5
•Nevertamperwithsafetydevices.
•Keepthemachinefreefromthebuildupofmud,rocks,
orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllafuelcontainerwhileitisinsideavehicle,
trunk,cargoboxofatruck,oranysurfaceotherthan
theground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
StabilityData
Thefollowingtableslistthemaximumsloperecommended
forthemachineinthepositionslistedinthetables.Slopes
overthelisteddegreeinthestabilitydatatablemaycausethe
machinetobecomeunstable.
StabilityDataTable
SlopeOperation
Type:
Operational
Limit:
VibrationOff
Grade(Degrees)
Operational
Limit:
VibrationOn
Grade(Degrees)
Uphill
55%(29°)45%(24°)
Downhill
55%(29°)45%(24°)
Acrossthehill
18%(10°)0%(0°)
6
SlopeChart
0% (0°)
0% (0°)
G018902
Figure4
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethegradeindicator
todeterminethegradeofinclinebeforeoperating.Donotoperatethismachineonagradegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtheobservedgrade.
2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.
3.Exampleofhowtocomparegradewithfoldededge.
Note:Fortiltlimits,refertoFigure5.
7
TiltChart
0% (0°)
G018903
0% (0°)
18% (10°)
Figure5
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumtiltyoucansafelyoperatethemachine,refertotheStabilityDatasection.Usethetiltindicatorto
determinethedegreeofslopebeforeoperating.Donotoperatethismachineonaslopegreaterthanthatspeciedinthe
StabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurfacesuchasautilitypole,tree,building,etc.
3.Exampleofhowtocompareslopewithfoldededge.
Note:Forslopelimits,refertoFigure4.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
127–1660
1.Remote-controlmode9.Fast—travelspeed
17.Left-reversetraction
2.Manualmode
10.Slow—travelspeed18.Right-forwardtraction
3.Warning—emergencystop
11.VibrationOn
19.Right-reversetraction
4.Pulluptoruntheengine
12.Travel-speed/vibration20.Warning—readtheOperator’sManual.
5.Pressdowntostoptheengine13.Fast—enginespeed
21.Explosionhazard,fuel—stopthe
engineandextinguishallamesbefore
refueling.
6.Forwardvibration
14.Slow—enginespeed
22.Warning—wearhearingprotection;
weareyeprotection.
7.Reversevibration15.Enginespeedcontrol
23.Warning—keepawayfrommoving
parts;keepguardsandshieldsin
place.
8.Vibrationdirectiontoggle
16.Left-forwardtraction
24.Warning—keepbystandersawaywhen
operatingthemachine.
9
127–1656
1.ReadtheOperator’sManualforinformationonthe
radio-controlmode—1)Positiontheswitchtotheradio-control
mode;2)Rotatethekeytotheengine-stopposition;3)Press
thelink/startbuttononce—waitfortheactive-linklightto
illuminate;4)Pressthelink/startbuttontostarttheengine.
4.Engine—stop
2.ReadtheOperator’sManualforinformationonthemanual
mode—1)Positiontheswitchtothemanualmode;2)Position
thetractionswitchtoslow;3)Iftheengineiswarm,position
theengine-speedswitchtoslow;iftheengineiscold,
positiontheengine-speedswitchtofast;4)Turnthekeyto
theengine-startpositionfor10secondsorlesstostartthe
engine,thenreleasethekeytotheengine-runposition.
5.Engine—run
3.LEDdisplay6.Engine—start
125–4964
1.ReadtheOperator’sManualforoilinformation.
125–4963
1.Warning—keephandsawayfromhotsurfaces
117–2718
125–4967
1.Liftpoint
10
130–2845
125–8189
1.ReadtheOperator’s
Manualforinformation
onoperatingtheparking
brake.
3.Tosettheparkingbrake,
pulltheknobupslightly,
rotateit90°clockwise,
andthengentlyrelease
theknob.
2.Toreleasetheparking
brake,pulltheknob
upfully,rotateit90°
clockwise,andthengently
releasetheknob.
125–6694
1.Tiedownlocation
125–8187
1.Warning—disconnectthebatterandconsulttheOperator’s
Manualbeforeperformingserviceormaintenanceonthe
machine.
125–8188
1.Warning—readtheOperator’sManualforinformationon
fuses.
11
ProductOverview
Figure6
1.Rearhood8.Right-reardrum15.Eccentricoilplug
2.Liftring
9.Parkingbrake
16.Left-reardrum
3.Hood-latchhandle10.Isolators17.Drumscraperbar
4.Oil-coolerduct
11.Forwardtie-downring18.Reartie-downring
5.Fronthood12.Airinlet
19.Safetybar
6.Enginegrill
13.Left-frontdrum
7.Controlpanel
14.Engine-exhaustpipe
12
Controls
Becomefamiliarwithallthecontrols(Figure7andFigure15)
beforeyoustarttheengineandoperatethemachine.
ControlPanel
STOP
!
!
G018909
7
13
12
11
10
9
8
5
4
32
6
1
Figure7
1.Keyandkeyswitch8.Right,traction-control
(forward/reverse)
2.Information9.Left,traction-control
(forward/reverse)
3.Engine—stop10.Emergency-stopbutton
4.Engine—run11.Modeswitch
(remote-controlmode|
manualmode)
5.Engine—start12.Vibration-directionswitch
(forward|reverse)
6.LEDdisplay
13.Travel-speed/vibration
switch(fast|slow|
vibrationOn)
7.Engine-speedswitch(fast
|slow)
LEDDisplay
Locationandoperation:TheLEDdisplayislocated
onthecontrolpanel.Thedisplayisembeddedintothe
electronicignitioncontrolblock,andiscontrolledthrough
themicroprocessor.Thedisplayprovidestheoperatoror
mechanicoperatinginformationaboutthesystemsonthe
machine.Thefollowingsectiondescribestheinformation
showninthedisplay.
Displaywhilestarting-up—voltage:Duringengine
start-up,thedisplayshowsthebatteryvoltagelevel.Rotatethe
keyswitchtotheStartpositiontodisplaythebatteryvoltage.
Displaywhilerunningthemachine—rpm:Whenthe
engineisrunning,thedisplayshowstheenginerpm.After
startingthemachine,thekeyswitchwillrotatebackto
engine-runpositionandtheenginerpmisindicatedinthe
display.
Displaywhenthekeyswitchisintheinformation
position—hourmeter—faults/warnings—software
version:Toviewoperationinformationforthemachine,
rotatethekeyswitchtotheinformationposition
(counterclockwisefromtheOffposition).
•Hourmeter
•Faultmessages
•Faulthistory
•Warnings
•Softwareversion
Note:Operationinformationisstoredinnonvolatile
memory.Intheeventthatbatterypowerislost,this
informationremainsintact.Uponrestoringbatterypower,
thestoredoperationinformationisavailablefordisplay.
HourMeter
Thehourmeterdisplayindicatesthetotalnumberofhours
themachinehasrun.
RotatethekeyswitchtotheAccessorypositiontodisplay
thehourmeterinformation.
FaultMessages
Thefaultmessagesdenethesituationsthatcausetheengine
ofthemachinetoshutdownornotstart.Thesesafeguards
includeengineprotectcircuitsorothermachineprotection
devices.Faultmessageswillbeshownonthedisplayandwill
indicatewhateventhasshutdowntheengine.
Rotatethekeyswitchtotheinformationpositiontoviewthe
faultmessagesshouldtheyoccur.
•LOWOIL—thismessagedisplayswhentheproperoil
pressureisnotachievedormaintained(monitoredbythe
oilpressureswitch).
•CYLHEADTEMP—thismessagedisplayswhen
thetemperatureofthecylinderheadexceedsthesafe
operatingtemperature(monitoredbythetemperature
switchinthecylinderhead).
•TILT—thismessagedisplayswhenthemachinetipangle
isexceeded(monitoredbythetipswitch).
•ESTOP—thismessagedisplayswhentheemergency
stopbuttononthecontrolpanelisdepressed,andhas
notbeenreset(monitoredbytheemergencystopbutton
position).
Note:TheLEDdisplayalwaysindicatesthelastfault
messagethatoccurred.Thenonvolatilememoryinthe
microprocessoralwaysrequiresaninput,thereforethelast
messagewillbedisplayedevenafterthefaulthasbeen
corrected.
13
FaultHistory
Themicroprocessorrecordsthelast20faultmessagestothe
nonvolatilememory;accessthefaulthistoryasfollows:
1.RotatethekeyswitchtotheInformationpositionto
displaythehourmeter,lastfault,andsoftwareversion
level.
2.Duringthedisplayofthelastfault,quicklyrotatethe
keyswitchtotheOffposition,andthenrotatethekey
switchtotheInformationposition.
Note:Thedisplaywillshowthelast20faults,beginningwith
themostrecent.Toturnoffthedisplayatanytime,turnthe
keyswitchtotheOffposition.
Warnings
Warningmessagesaredenedasmessagesthatindicatethe
electricalsystemisnotoperatingcorrectly.Warningmessages
willashinthedisplaywhenthemachineisrunninginthe
manualoperatormode.The3warningmessagesareas
follows:
Note:IftheVRegLortheBatLowmessageisindicatedin
thedisplay,stoptheengine.IfaVRegLwarningmessageis
indicated,refertoyourEngineOperator'sManual.IfaBatLow
warningmessageisindicated,checkthealternatoroutput
voltageandchargeorreplacethebattery.
•VREG—thevoltageregulatorlowmessageindicatesthat
theelectricalsystemisnotchargingcorrectly.
•BATLOW—thebatterylowmessageindicatesthe
voltagelevelofthebatteryislow.Thismessagewill
displaywhenthebatteryoutputis10voltsorless.
•RPMLOW—therevolutionsperminutelowmessage
indicatestheenginespeedisbelowtheminimumspeed
(monitoredbyalternatoroutput).
SoftwareVersion
Thesoftwareversiondisplayindicatesrevisionlevelofthe
softwareforthemicroprocessor.
Todisplaythesoftwareversioninformation,rotatethekey
switchtotheInformationposition.
KeySwitch
Usethekeyswitchtostartandruntheengine,stopthe
engine,andpowertheaccessorydisplay.Thekeyswitchhas4
positions:Information,Off,Run,andStart.
•Starttheenginebyrotatingthekeyswitchtothe
engine-startposition,andthenreleasingthekeywhen
enginestarts;thekeyitwillmoveautomaticallytothe
engine-runposition(Figure8).
G018951
1 2
3
4
5
6
Figure8
1.Information
4.Engine—start
2.Engine—Off
5.Keyswitch
3.Engine—run6.Key
•Stoptheenginebyrotatingthekeyswitchtothe
engine-Offposition(Figure8).
•Displaythehourmeter,thelastfaultmessage,and
thesoftwareversionbyrotatingthekeyswitchtothe
Informationposition(Figure8).
ModeSwitch
Usethemodeswitchtocontrolthereceptionofcommands
fromtheremote-controltransmitter.Selectingtheswitchto
theradio-controlmodeormanual-modepositionchanges
intendedmachineformofoperation(Figure9).
Important:Prolongthebatterylifeofthemachineby
selectingthemodeswitchtothe
man ual mode
position
whenthemachineisnotinuse.
Note:Selectthemodeswitchtotheradio-controlmode
positiontooperatethemachinewiththeremote-control
transmitter.
Selectthemodeswitchtothemanual-modepositionto
operatethemachinewiththecontrolpanel.
G018947
2
1
Figure9
1.Radio-controlmode2.Manualmode
14
VibrationDirectionSwitch
Usethevibrationdirectionswitchtoselectthedirection
eccentricrotationwhenthevibrationfunctionactive(Figure
10).
2
1
G018948
Figure10
1.Vibrateforward
2.Vibratereverse
•Vibrationmovementinaforwarddirection.
•Vibrationmovementinthereversedirection.
Travel-speed/VibrationSwitch
Important:Selecttheslow,travel-speedsettingwhen
movingthemachineinandoutofthetrench,when
loadingthemachineontoatransportvehicle,andwhen
unloadingthemachinefromatransportvehicle.
Usethetravel-speedswitchtocontroltravelspeedofthe
machine(vibrationOff)oractivatethemachine-vibration
function(Figure11).
Note:Thevibrationfunctionisinoperativewhenmoving
themachineinthefast-travelspeedortheslow-travelspeed
settings.
3
1
2
G018949
Figure11
1.Fast-travel(vibration-off)3.VibrationOn(slowtravel)
2.Slow-travel(vibration-off)
Engine-speedSwitch
Usetheengine-speedswitchtochangetheengineRPM
betweentheslowandfast,engine-speedsettings(Figure12).
Important:Performmachineoperationssuchas
movingthemachineandvibrationfunctionswiththe
engine-speedswitchinthefast,engine-speedposition.
2
1
G018950
Figure12
1.Fast,engine-speed
2.Slow,engine-speed
EmergencyStopButton
Usetheemergencystopinanysituationwhentheimmediate
stopofthemachineisrequired.Pressingtheemergencystop
buttonwillshutthemachineoffimmediately.
Theemergencystopbuttonislocatedonthecontrolpanel
andislabeled
G021430
belowthered-coloredbutton.
Performthefollowingstepstostopthemachineinan
emergencysituation,andresetthemachinewhenthe
emergency-stopconditioniscorrected:
1.Presstheemergencystopbuttondowntoimmediately
shutoffthemachine(Figure13).
G018946
1
2
Figure13
1.Emergencystopposition
2.Resetfornormaloperation
2.Pulltheemergencystopbuttonuptoresumenormal
machineoperation(Figure13).
15
TractionControls
Movetheleftandright,traction-controlleverstomanually
movethemachineintheforwardorreversedirection
(straight,leftorright)(Figure14).
G019077
1 2
Figure14
RadioSet
Aradiosetisamatchedaddresscodeandradiofrequency
foraradio-controltransmitterandtheradio-controlreceiver.
Theaddresscodesandradiofrequencyfortheradiosetare
unique,andmustmatchforthemachinetofunctionproperly.
Thisrelationshipassuresthatthetransmittercancontrolonly
onereceiver/machine,andthatmultiplecompactorscanbe
usedonthejobsitewithoutinterference.Refertothe7digit
serialnumbersthatyourecordedonpagetitledIntroduction
(Figure2).
Remote-controlTransmitter
Important:Keeptheremote-controltransmitterdry.
Donotpressurewashtheremote-controltransmitter.
ENGINE S P EED
TRAVEL SPEED
R
L
VIB E O N
REV
FWD
TRAVEL
G018910
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Figure15
1.Link/startbutton(green)8.Emergency-stop/power-Off
button
2.Lowbatterylight
(remote-control
transmitter)
9.Fast,engine-speedbutton
(notfunctional)
3.Left,forward-traction
button(uparrow)
10.Forwardvibrationbutton
(vibrationOn)
4.Left,reverse-traction
button(downarrow)
11.Fast,travel-speedbutton
(vibrationOff)
5.Slow,travel-speedbutton
(vibrationOff)
12.Right,reverse-traction
button(downarrow)
6.Reversevibrationbutton
(vibrationOn)
13.Right,forward-traction
button(uparrow)
7.Slow,engine-speedbutton
(notfunctional)
14.Activelinklight(ashes)
Link/StartButton
Pressthelink/startbutton(greenbutton)toestablisharadio
linkbetweentheremote-controltransmitterandtheradio
receiverinthemachineandtostarttheengineinthemachine
(Figure15).
Note:Thelink/startbuttonisthetopbutton(centeredleft
andright)ontheremote-controltransmitter.
Functions:
1.Establishalinktotheradioreceiverofthemachine.
2.Starttheengineofthemachine.
16
Traction-controlButtons
Pressandholdthetraction-controlbuttonstomovethe
machineintheforwardorreversedirection(straight,leftor
right)(Figure15).
Important:Tostopthemovementofthemachine,
releasethetraction-controlbuttons.
•Movethemachineforward.
•Movethemachinebackward.
•Turnthemachineleft.
•Turnthemachineright.
TravelSpeedButtons
Important:Usetheslow-travelspeedsettingwhen
movingthemachineinandoutoftrenches,when
loadingthemachineontoatrailer,andwhenunloading
themachinefromatrailer.
Usethetravelspeedbuttonsontheremote-control
transmittertocontrolthetravelspeedofthemachine
(vibrationOff)oractivatethevibrationfunctionofthe
machine(Figure15).
Note:Thevibrationfunctionisinoperativewhenmovingthe
machineinthefasttravel-speedsettingorslowtravel-speed
setting.
•Movethemachineatminimum-travelspeed.
•Movethemachineatmaximum-travelspeed.
•Stopthevibrationfunction(pressandreleaseeitherthe
sloworfast,travel-speedbutton).
VibrationOnButtons
UsethevibeOnbuttonstoselectthedirectioneccentric
rotationwhenthevibrationfunctionactive(Figure15).
Note:Tostopthevibrationfunctionwiththeremote-control
transmitter,presstheslow,travel-speedbutton;refertoTravel
SpeedButtons(page17).
•Vibrateinaforwarddirection.
•Vibrateinareversedirection.
EngineSpeedButtons
Theengine-speedbuttonsontheremote-controltransmitter
donotfunction.Theenginespeedisautomaticallycontrolled
bythemicroprocessorinthemachinewhenoperatinginthe
remote-controlmode.
Whenthemachineisstartedwiththeremote-control
transmitter,theenginewillstartattheslow-enginespeed,
after1secondtheenginewillautomaticallyacceleratetothe
fast-enginespeedandsustainthatspeed.
Emergency-stop/Power-OffButton
Presstheemergency-stop/power-Offbutton(redbutton)
turnoffthemachineinanemergencysituationorduring
normaloperation(Figure15).
Note:Theemergancy-stop/power-Offbuttonisthebottom
button(centeredleftandright)ontheremote-control
transmitter.
•Turnoffthemachineoffimmediatelyinanemergency
situation.
•Turnoffthemachineduringnormaloperation.
ParkingBrake
Theparkingbrakemechanismisaspringloadedplunger
thatrestsagainstthesurfaceofthedrumwhenthebrakeis
engaged.Usethebrakeknobtoengageanddisengagethe
parkingbrakeofthemachine;refertoUsingtheParking
Brake(page28).
G018954
1
2
4
5
4
3
Figure16
1.Brakeknob4.Drumpad
2.Rear,tie-downring5.Plunger
3.Parkingbrake
17
Anti-crushBar
Theanti-crushbarisasafetydevicethatislocatedattherear
ofthemachine,andbelowthecontrolpanel.Whentriggered,
theanti-crushbarpreventsthemachinefromreversetravel
intheeventthattheoperatorbecomesentrappedbehindthe
machine.
G019000
1
Figure17
1.Anti-crushbar
FuelGauge
Thefuelgaugeispartofthefuel-tankcap,andindicatesthe
leveloffuelinthefueltank.
G018967
2
1
3
Figure18
1.Fuel-tankcapandfuel
gauge
3.Fuelgauge
2.Fuel-tankcap
18
Hydraulic-lterGauge
Thehydraulic-ltergaugeindicatesthepressureofhydraulic
uidowingthroughthehydrauliclter.
Thepressurerangesforthehydraulic-ltergaugeareas
follows:
•Normal(green):0to137kPa(0to20PSI)
•Caution(yellow):137to172kPa(20to25PSI)
•Servicethelter(red):172to689kPa(25to100PSI)
G018968
1
1
2
Figure19
1.Hydraulic-lterhousing2.Hydraulic-ltergauge
Hydraulic-tankGauge
Usethehydraulic-tankgaugetoobservethelevelofhydraulic
uidinthetank.Thetankgaugeislocatedontheleft-rear
sideofthehydraulictank.
G018998
1
2
3
Figure20
1.Hydraulic-ltergauge
3.Hydraulic-tankgauge
2.Cap/breather
19
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model68039
Width
86cm(34inch)
Length
167.7cm(66inch)
Height
119cm(46.4inch)
Weight
1406Kg(3100lb)
Engineoilcapacity
0.95L(2qt)
Fuelcapacity
11.3L(3USgallon)
Hydraulictankcapacity
49L(13USgallon)
VibrationSpecications
DescriptionValue
VibrationFrequency
33.3Hz(2000vpm)
CentrifugalForce69.87kN(15709lb)
TotalAppliedForce
82.7kN(18609lb)
StaticLinearPressure85N/cm(48psi)
DynamicLinearPressure
432N/cm(247psi)
TotalAppliedLinearPressure
516N/cm(295psi)
StaticAppliedPadfoot
Pressure
516N/cm(73.06psi)
DynamicAppliedPadfoot
Pressure
127N/cm(370psi)
TotalAppliedPadfoot
Pressure
647.5N/cm(443.3psi)
Operation
Nevermovethemachineacrossaslopegreaterthan
18%grade(10°).
Neverparkthemachineonahill.
Beforestartingthemachine,makesurethatthereareno
personsnearthemachineorobstaclesunderthemachine.
CAUTION
Exposuretoloudnoisecancausehearing
impairmentorloss.
Wearhearprotectionwhenoperatingthemachine.
Important:Usersmustbetrainedtooperatethe
machine.Readthe
Operator’ s Man ual
and
Engine
Owner’ s Man ual.
Learntooperatethemachinesafely.
Important:Beforeoperatingthemachine,checkthe
fuelandoillevel,andremovedebrisfromthemachine.
Ensurethattheareaisclearofpeopleanddebris.You
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
SettinguptheMachine
ConnectingtheBatteryCable
1.Opentherearhood;refertoAccessingtheMachine
(page24).
2.Verifythetorqueonthepositivecable(Figure21).
Note:Thetorqueshouldbe60to70inch-lb(5to6
ft-lb).
20
/