Wacker Neuson LB1 User manual

0175081en 004 0410

0175081EN

Operator’s Manual

Light Balloon

LB 1

Copyright

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation

represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

LB 1 Foreword

wc_tx001534gb.fm 3

Foreword

Machines

covered by

this manual

;

Machine

documentation

 Keep a copy of the Operator’s Manual with the machine at all times.

 Use the separate Parts Book supplied with the machine to order replacement

parts.

 Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

 If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

 When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

 This manual provides information and procedures to safely operate and main-

tain the above Wacker Neuson model(s). For your own safety and to reduce the

risk of injury, carefully read, understand, and observe all instructions described

in this manual.

 Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety

standards of its machines.

 The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right

to change any portion of this information without notice.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and modifica-

tions. The following definitions apply:

 Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

 Approved modifications are those performed by an authorized Wacker Neu-

son service center according to written instructions published by Wacker Neu-

son.

 Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following conse-

quences:

 Serious injury hazards to the operator and persons in the work area

 Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Machine Item Number

LB1, 120V 60 Hz 0620405

Foreword LB 1

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LB 1 Table of Contents

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Foreword 3

1 Safety Information 7

1.1 Signal Words Found in this Manual ...................................................... 7

1.2 Machine Description and Intended Use ............................................... 8

1.3 Safety Guidelines for Operating the Machine ....................................... 9

1.4 Guidelines for Service Safety ............................................................. 10

2 Operation 15

2.1 Preparing the Machine for First Use ................................................... 15

2.2 Setting up the Balloon ........................................................................ 16

2.3 Setting up the Tripod (if equipped) ..................................................... 17

2.4 Assembling the Balloon to the Tripod (if equipped) ............................ 18

2.5 Installing the Equipment Mount (if equipped) ..................................... 20

2.6 Turning ON/OFF the Light .................................................................. 22

2.7 Emergency Shutdown Procedure ....................................................... 23

2.8 Inspecting and Cleaning ..................................................................... 24

2.9 Changing the Bulb .............................................................................. 25

2.10 Troubleshooting .................................................................................. 27

2.11 Electrical Schematic ........................................................................... 28

3 Technical Data 29

Table of Contents LB 1

6 wc_bo0175081en_004TOC.fm

LB 1 Safety Information

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1 Safety Information

1.1 Signal Words Found in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE

signal words which must be followed to reduce the possibility of personal injury,

damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

f Obey all safety messages that follow this symbol.

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

f Obey all safety messages that follow this symbol to avoid injury or death.

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

f Obey all safety messages that follow this symbol to avoid possible injury or

death.

CAUTION indicates a situation which, if not avoided, could result in minor or mod-

erate injury.

f Obey all safety messages that follow this symbol to avoid possible minor or

moderate injury.

Safety Information LB 1

8 wc_si000511gb.fm

1.2 Machine Description and Intended Use

This machine is an electrically-powered source of illumination. The Wacker Neuson

Light Balloon consists of an adjustable tripod or adjustable equipment mount which

supports a metal halide lamp enclosed inside a collapsible translucent covering

(balloon). Also included are a power cord and a ballast unit. Electric power is

supplied to the ballast by a generator or by utility power (not included with the

machine). The operator connects the ballast to the Light Balloon and the power

source, and adjusts the tripod or equipment mount as needed.

The machine is intended for the illumination of outdoor areas.

This machine has been designed and built strictly for the intended use described

above. Using the machine for any other purpose could permanently damage the

machine or seriously injure the operator or other persons in the area. Machine

damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

 Using the machine as a ladder, support, or work surface

 Using the machine as a hoist or hanging items from the tower

 Operating the machine with the balloon suspended from the power cord

 Operating the machine outside of factory specifications

 Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global

safety standards. It has been carefully engineered to eliminate hazards as far as

practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

 Ultraviolet radiation from the lights

 Electric shock and arc flash

 Glare from lights (lights may blind drivers of nearby motor vehicles if the lights

are incorrectly positioned)

 Personal injury from improper lifting techniques

To protect yourself and others, make sure you thoroughly read and understand the

safety information presented in this manual before operating the machine.

LB 1 Safety Information

wc_si000511gb.fm 9

1.3 Safety Guidelines for Operating the Machine

Operator

training

Before operating the machine:

Read and understand the operating instructions contained in all manuals

delivered with the machine.

Familiarize yourself with the location and proper use of all controls and safety

devices.

Contact Wacker Neuson Corporation for additional training if necessary.

When operating this machine:

Do not allow improperly trained people to operate the machine. People

operating the machine must be familiar with the potential risks and hazards

associated with it.

Work area

When setting up the machine:

Keep the area immediately surrounding the machine clean, neat, and free of

debris.

When lighting traffic routes, always place one of the three support ropes at a

right angle to the traffic route to ensure that the machine does not fall into the

traffic route.

Cordon off the area around the tripod in areas with crowds of people.

Clearly mark support ropes so that the support ropes do not pose a hazard for

passersby.

Keep plugs and receptacles dry.

Keep a distance of at least one meter (3 feet) between the balloon and any

flammable material such as wood or plastic.

Keep the machine at least 5.5 m (16 ft.) from pools and spas.

Be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall.

Make sure the area above the balloon is open and clear of overhead wires and

obstructions. High voltage cables should be at least 50 meters (160 feet) linear

distance away from the tripod. Overhead electric lines should be kept at least

2.5 meters (8 feet) away from the balloon.

When operating this machine:

Do not allow water to accumulate around the base of the machine. If water is

present, move the machine.

Do not operate the machine in areas where leaks of combustible substances

such as gasoline and natural gas may occur.

Do not use with extension cord near water or where water may accumulate.

Guidelines for

operating

When operating this machine:

Use on GFCI-protected circuits only.

Replace a damaged balloon cover before use.

Lower the tripod and collapse the balloon after use.

Safety Information LB 1

10 wc_si000511gb.fm

Do not start a machine in need of repair.

Do not use the machine if the insulation on the electrical cord is cut or worn

through.

Do not operate the light without the balloon.

1.4 Guidelines for Service Safety

Precautions

When maintaining this machine:

Read and understand the service procedures before performing any service to

the machine.

All adjustments and repairs shall be completed before operating the machine.

All adjustments and repairs shall be done by a qualified technician.

Turn the machine off before performing maintenance or making repairs.

When maintaining this machine:

Never allow a machine with a known problem or deficiency to be operated.

Repair or maintain the machine immediately after detecting a problem.

Accessories,

safety devices

and

modifications

When maintaining this machine:

Use only accessories or attachments that are recommended by Wacker

Neuson.

When maintaining this machine:

Do not defeat safety devices.

Do not modify the machine without the express written approval of the

manufacturer.

Replacing

parts and

labels

When maintaining this machine:

Use only spare parts recommended by Wacker Neuson.

Replace all missing and hard-to-read labels.

When operating this machine:

LB 1 Safety Information

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Notes

Labels LB 1

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2Labels

2.1 Label Locations

wc_gr006958

LB 1 Labels

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2.2 Label Meanings

Symbol Meaning

WARNING

Electric shock can cause serious injury or death.

For use on GFCI protected circuits only.

Do not use with extension cord near water or where

water may accumulate. Keep lamp at least 16 feet

from pools and spas. Keep plugs and receptacles

dry.

Ballast and electronics to be serviced by a qualified

electrician. Unplug ballast before servicing.

CAUTION!

Read and understand the supplied Operator’s Manual

before operating this machine. Failure to do so increases

the risk of injury to yourself and others.

LB1 1000 W HQ1 (Metal Halide Lamp)

Fuseless system

Use power source with circuit breaker

IP54: Suitable for wet location area

110V 50–60 Hz open circuit, 4.7A, Short: 4.5–8A

Ambient temperature -22°F to 104°F (-30°FC to 40°C)

Recommended max height of lighting point 12–15 ft

(4–5 m)

Labels LB 1

14 wc_si000508gb.fm

Expand balloon before use. Severely damaged balloon

cover must be replaced before use. Before collapsing

balloon, cool lamp for 10 minutes.

1. Hold balloon with the upper handle (1). Pull out locking

pin (2) and push the handle down (3) until locking pin

snaps into place (4).

2. Attach the balloon to the tripod/equipment mount. If

using tripod, use guy wires or other means to secure

tripod against wind.

3. Connect balloon power cord to ballast.

4. Plug ballast cord into outlet. The lamp will reach its full

power after 4–5 minutes. When turned off, there is a 7–

10 minute cool down period before the lamp will re-start.

WARNING

Personal injury hazard. The mast of the Light Balloon

may collapse if it is not installed or used correctly.

 Be sure the mounting bracket is secure before raising

the mast.

 Clear the area near the Light Balloon of all personnel

when raising or lowering the mast.

 Hold the balloon securely when raising or lowering the

mast.

 Tighten the mast locking lever as soon as the mast is

in the upright position.

Symbol Meaning

LB 1 Operation

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3 Operation

3.1 Preparing the Machine for First Use

Preparing for

first use

To prepare your machine for first use:

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage,

do not operate the machine! Contact your Wacker Neuson dealer immediately

for assistance.

3. Take inventory of all items included with the machine and verify that all loose

components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Move the machine to its operating location.

Operation LB 1

16 wc_tx001535gb.fm

3.2 Setting up the Balloon

Prerequisites

 Balloon

 Light fixture with bulb

Procedure

Follow the procedure below to set up the balloon.

1. Remove the light from the transport cylinder.

2. Remove the light from the transport bag.

3. Hold the black handle with one hand and pull the stop bolt (a) with the other

hand while slowly pushing the handle downward (b). Push forcefully during the

last 5 mm (0.20 in.), as the seals provide some resistance.

The balloon is fully expanded when the stop bolt clicks into the lowest tension

position.

4. Check that the hook and loop (Velcro) seal is closed all around and that the

white, translucent lower balloon cover shows no signs of serious damage. If the

translucent lower cover is damaged, repair or replace it.

The balloon is now ready to be assembled to the tripod or equipment mount

bracket.

WARNING

Electric shock hazard. Electric shock can cause serious injury or death.

f Never connect the light to its power source and never turn it on until it has been

fully unpacked and assembled to the tripod or equipment mount!

LB 1 Operation

wc_tx001535gb.fm 17

3.3 Setting up the Tripod (if equipped)

Prerequisites

Tripod

Procedure

Follow the procedure below to set up the tripod.

1. Unfold the tripod legs.

2. One of the legs has its own locking clamp (a). If the ground is not level, loosen

this clamp and adjust the length of the leg so that the mast is vertical.

3. The mast should not touch the ground. Adjust the mast so that it is at least 6 cm

(2 inches) from the ground.

4. Adjust the braces (b) so that they are parallel to the ground.

The tripod is now ready for the balloon.

WARNING

Electric shock hazard. Electric shock can cause serious injury or death.

f Never connect the light to its power source and never turn it on until it has been

fully unpacked and assembled to the tripod!

Operation LB 1

18 wc_tx001535gb.fm

3.4 Assembling the Balloon to the Tripod (if equipped)

Prerequisites

Tripod

Procedure

Follow the procedure below to assemble the balloon to the tripod.

1. Lift the balloon and insert the end of the round shaft into the tripod receptacle

(a). Tighten the receptacle clamp.

2. Ensure that each carabiner (b) moves freely and is not jammed.

3. Each of the three support ropes (c) is provided with a loop on both ends. Attach

a support rope to each carabiner. Let the free ends of the ropes hang loosely for

the moment.

This procedure continues on the next page.

WARNING

Electric shock hazard. Electric shock can cause serious injury or death.

f Never connect the light to its power source and never turn it on until it has been

fully unpacked and assembled to the tripod!

a

b

c

wc_gr005065

LB 1 Operation

wc_tx001535gb.fm 19

Continued from the previous page.

4. The recommended installation height for the tripod is 4–5 meters (approximately

12 –15 feet). Loosen the mast clamps on the tripod and adjust the height of

each section as desired. Tighten all mast clamps securely.

5. Three metal stakes (d) are provided with the LB 1. Pound each into a suitable

ground location and loop the free ends of the support ropes around them to

anchor the machine. Make sure that the ropes are taut.

The LB 1 is now ready for operation.

CAUTION

Pinch point. Fingers or hands could get pinched between the telescoping sections

of the tripod mast.

f Use care when raising and lowering the tripod mast.

CAUTION

Tripping hazard! Passersby may accidentally trip over the support ropes or walk

into them. This may lead to personal injury.

f Attach brightly-colored ribbons to the support ropes to increase visibility.

Operation LB 1

20 wc_tx001535gb.fm

3.5 Installing the Equipment Mount (if equipped)

Requirements

 Equipment mount bracket, pole, and fasteners

 Torque wrench

Installing the

bracket

Follow the procedure below to install the mounting bracket and the Light Balloon.

1. Attach the bracket (a) to a tube-like member of the paving machine (b) using the

mounting clamps (c), bolts (d), flat washers (e), lock washers (f), and nuts (g).

The bracket may also be mounted in the horizontal position (h) or at an any

angle in between. Torque the nuts to 10 Nm (88 in-lbs). Verify that the mounting

bracket is secure by pulling on the bracket. If the bracket moves, increase the

torque on the nuts.

2. If necessary, adjust the weldment (i) so that when the pole of the balloon is

installed, the pole points directly vertical.

To do so:

a.Remove the two adjusting bolts (j).

b.Rotate the weldment so that two adjusting holes of the weldment align with

two holes of the bracket.

c.Insert the two adjusting bolts through the adjusting holes of the weldment and

the bracket.

d.Tighten the hardware.

3. The bracket is now installed.

WARNING

Electric shock hazard. Electric shock can cause serious injury or death.

f Do not connect the Light Balloon to its power source or turn it on until it has

been fully unpacked and assembled to the equipment mount!

WARNING

Personal injury hazard. The pole (mast) of the Light Balloon may tip or fall if it is not

installed or used correctly.

f Hold the balloon securely when installing and removing the balloon.

f Clear the area of all personnel when installing and removing the balloon.

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