Operator's manual
Modular system
Light balloon LB
Ballast LBV
05.2014
5200023889 / 01
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator's manual in German
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1 Foreword ....................................................................................................................6
2 Introduction ...............................................................................................................7
2.1 Use of the manual.......................................................................................................... 7
2.2 Storing the manual......................................................................................................... 7
2.3 Accident prevention regulations..................................................................................... 7
2.4 Further information......................................................................................................... 7
2.5 Target group................................................................................................................... 8
2.6 Symbol explanation........................................................................................................ 9
2.7 Wacker Neuson representative.................................................................................... 10
2.8 Limitation of liability...................................................................................................... 10
2.9 Identification of the machine ........................................................................................ 11
3 Safety .......................................................................................................................12
3.1 Principle ....................................................................................................................... 12
3.2 Proper use.................................................................................................................... 12
3.3 Structural modifications................................................................................................ 13
3.4 Operator responsibility ................................................................................................. 13
3.5 Operating company responsibilities ............................................................................. 13
3.6 Personnel qualification................................................................................................. 14
3.7 General sources of danger........................................................................................... 15
3.8 General safety information........................................................................................... 16
3.8.1 Working area................................................................................................... 16
3.8.2 Service ............................................................................................................ 16
3.8.3 Safety of people .............................................................................................. 17
3.8.4 Handling and use ............................................................................................ 17
3.9 Electrical safety............................................................................................................ 18
3.9.1 Electric power supply for electrical appliances of protection class I................ 18
3.9.2 Extension cable and cable drum..................................................................... 19
3.10 Specific safety information – light balloon.................................................................... 19
3.10.1 External conditions.......................................................................................... 19
3.10.2 Operating safety.............................................................................................. 20
3.10.3 Safety distances.............................................................................................. 21
3.11 General safety information - Halogen metal vapor lamps............................................ 22
3.12 General safety information - Halogen lamps................................................................ 23
3.13 Personal protective gear .............................................................................................. 24
3.14 Safety devices.............................................................................................................. 25
3.15 Secure against unauthorized restart ............................................................................ 26
3.16 How to act in dangerous situations .............................................................................. 26
Inhalt
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4 Safety and information labels ................................................................................27
5 Scope of delivery ....................................................................................................28
6 Structure and function ........................................................................................... 29
6.1 Field of application........................................................................................................ 29
6.2 Brief description............................................................................................................ 29
6.2.1 Variants ........................................................................................................... 29
7 Components and operator's controls ................................................................... 30
7.1 Light balloon ................................................................................................................. 30
7.2 Ballast (optional)........................................................................................................... 31
8 Transport and storage ............................................................................................ 32
8.1 Safety ........................................................................................................................... 32
8.2 Transport preparation ................................................................................................... 33
8.2.1 Transporting the machine................................................................................ 34
8.2.2 Storage ............................................................................................................ 34
9 Use and operation ................................................................................................... 35
9.1 Safety ........................................................................................................................... 35
9.2 Prior to starting the machine......................................................................................... 35
9.2.1 Checks before startup ..................................................................................... 35
9.3 Machine set-up ............................................................................................................. 36
9.3.1 Setting up the light balloon .............................................................................. 36
9.3.2 Connecting the light balloon to the ballast (optional)....................................... 37
9.4 Assembling the machine .............................................................................................. 37
9.4.1 Suspending the light balloon ........................................................................... 37
9.4.2 Setting up the tripod (accessory)..................................................................... 38
9.4.3 Attaching the ballast (optional) ........................................................................ 39
9.4.4 Pre-mounting the articulated head (accessory) on the light balloon................ 40
9.4.5 Mounting the light balloon on the tripod (accessory) ....................................... 40
9.4.6 Secure set-up and securing............................................................................. 41
9.4.7 Securing with anchor set (accessory).............................................................. 42
9.4.8 Secure with weighting plates (accessory) ....................................................... 43
9.4.9 Secure with sandbags ..................................................................................... 43
9.5 Connecting to mains power.......................................................................................... 44
9.6 Decommissioning the machine..................................................................................... 45
10 Maintenance ............................................................................................................46
10.1 Safety ........................................................................................................................... 46
10.2 Maintenance schedule.................................................................................................. 47
10.3 Maintenance work ........................................................................................................ 47
10.3.1 Cleaning the balloon skin ................................................................................ 47
10.3.2 Checking/replacing the lamp ........................................................................... 48
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11 Troubleshooting ......................................................................................................51
11.1 Safety........................................................................................................................... 51
11.2 Table – malfunctions .................................................................................................... 51
12 Allowable combinations .........................................................................................53
13 Disposal ...................................................................................................................54
13.1 Disposal of waste electrical and electronic equipment................................................. 54
14 Accessories .............................................................................................................55
14.1 Carrying case with assembly instructions .................................................................... 55
14.2 Transport case ............................................................................................................. 55
14.3 Shoulder strap for tripod............................................................................................... 55
14.4 Articulated head ........................................................................................................... 56
14.5 Tripod........................................................................................................................... 56
14.6 Anchor set .................................................................................................................... 57
14.7 Adapter for weighting plates......................................................................................... 57
15 Technical data .........................................................................................................58
15.1 Light balloon................................................................................................................. 58
15.2 Ballast .......................................................................................................................... 59
15.3 Extension cable............................................................................................................ 60
16 Glossary ...................................................................................................................61
EC Declaration of Conformity ................................................................................63
EC Declaration of Conformity ................................................................................65
EC Declaration of Conformity ................................................................................67
DIN EN ISO 9001 Zertifikat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1 Foreword
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1 Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions
concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2014 Wacker Neuson Produktion GmbH & Co. KG
No part of this operator's manual may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without the expressed
written permission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.
2 Introduction
100_0000_0013.fm 7
2 Introduction
2.1 Use of the manual
This manual is considered as part of the machine and must be kept in a safe
place throughout the entire lifecycle. This manual must be handed over to every
subsequent owner or user of the machine.
2.2 Storing the manual
This manual is part of the machine and must be stored in the immediate vicinity
of the machine and be available to staff at all times.
In the case of loss or if a second copy of this manual is required, there are two
options for obtaining a replacement:
Download from the Internet - www.wackerneuson.com
Contact your Wacker Neuson representative.
2.3 Accident prevention regulations
Local accident prevention regulations and national occupational safety provi-
sions apply in addition to the notes and safety information contained in this man-
ual.
2.4 Further information
This manual is valid for different machine types from a product range. As such,
some illustrations may differ from the appearance of your machine. Variant-de-
pendent components may also be described that are not included in the delivery.
The information contained in this manual is based on machines which have been
manufactured at the time of printing. Wacker Neuson reserves the right to amend
this information without notification.
It must be ensured that any potential amendments or supplements from the man-
ufacturer are included immediately in this manual.
2 Introduction
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2.5 Target group
Note: Persons working with this machine must receive regular training about the
risks and hazards of this machine.
This operator's manual is aimed at the following persons:
Operatives:
These persons are introduced to the machine and informed about potential haz-
ards arising from improper behavior.
Specialist staff:
These persons have specialist training, as well as additional knowledge and ex-
perience. They are able to assess the tasks entrusted to them and recognize po-
tential risks and hazards.
2 Introduction
100_0000_0013.fm 9
2.6 Symbol explanation
This manual contains prominent safety information relating to category types:
DANGER, WARNING, CAUTION and NOTE.
Before commencing any work on or with this machine, notes and safety informa-
tion must be read and understood. All notes and safety information contained in
this manual must also be shared with maintenance, repair, and transport staff.
Notes
Note: Further information.
DANGER
This combination of symbol and signal word indicates a hazardous situation,
which, if ignored, will lead to death or serious injuries.
WARNING
This combination of symbol and signal word indicates a hazardous situation,
which, if ignored, may lead to death or serious injuries.
CAUTION
This combination of symbol and signal word indicates a potentially hazardous
situation, which, if ignored, may lead to minor injuries and damage to the ma-
chine.
2 Introduction
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100_0000_0013.fm
2.7 Wacker Neuson representative
Depending on your country, the Wacker Neuson representative is a Wacker
Neuson service, a Wacker Neuson affiliate or a Wacker Neuson dealer.
On the Internet at www.wackerneuson.com.
The address of the manufacturer is located at the beginning of this manual.
2.8 Limitation of liability
Wacker Neuson will refuse to accept liability for injuries to persons or for damage
to materials in the following cases:
Failure to comply with this manual.
Improper use.
Use of untrained staff.
Use of non-authorized spare parts and accessories.
Improper handling.
Any type of structural alteration.
Non-compliance with the General Terms and Conditions of Business (T&C).
2 Introduction
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2.9 Identification of the machine
Nameplate data
The nameplate lists information that uniquely identifies this machine. This infor-
mation is needed to order spare parts and when requesting additional technical
information.
X Enter details on the machine in the following table:
Item Designation Your information
1 Group and type
2 Construction year
3 Machine no.
4 Version no.
5 Item no.
3 Safety
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3Safety
Note: Notes and safety information in this chapter apply to all machine types de-
scribed in this manual.
3.1 Principle
State of the art
This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. However, danger to life and limb of the user, third
parties or damage to the machine and other property can arise with improper
use.
3.2 Proper use
The machine may only be used to illuminate internal and external areas.
The machine may only be combined with allowable components.
The machine may only be operated with certified ballast and accessories from
Wacker Neuson.
The machine must be secured and must not be moved while it is in operation.
Proper use also includes the observance of all notes and safety information con-
tained in this manual, as well as complying with the prescribed service and main-
tenance instructions.
Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.
Misuse particularly applies to:
Connecting components that are not allowed.
Operating the machine beyond its performance data.
Operating the machine contrary to the notes and safety information con-
tained in the manual or attached to the machine itself.
3 Safety
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3.3 Structural modifications
Structural modifications must not be undertaken without the written consent of
the manufacturer. Structural changes without the consent of the manufacturer
can pose a risk to users and/or third parties, and also damage the machine.
The manufacturer's liability and warranty will also cease in the event of unautho-
rized structural modifications.
The following in particular are deemed to be unauthorized structural mod-
ifications:
Opening the machine and the permanent removal of components.
Installing spare part that do not originate from Wacker Neuson and are not
equivalent in terms of design and quality to the original components.
The addition of any type of accessory that does not originate from Wacker
Neuson.
3.4 Operator responsibility
The operator is the person who operates this machine for commercial or eco-
nomic purposes, or who hands it over for use/application by a third party, and
who bears legal product responsibility during operation for the protection of staff
or third parties.
The operating company must make the manual available to staff at any time and
ensure that operatives have read and understood the manual.
3.5 Operating company responsibilities
Know and implement applicable occupational safety provisions.
Investigate dangers in a risk assessment based on working conditions at the
site.
Produce operating instructions for this machine.
Regularly check that the operating instructions are up-to-date with the latest
guidelines.
Clearly regulate and specify responsibilities for installation, use, trouble-
shooting, maintenance and cleaning.
Train staff at regular intervals and inform them about potential hazards.
Provide staff with the required protective gear.
3 Safety
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3.6 Personnel qualification
This machine may only be operated and used by trained staff.
Incorrect application, misuse or use by untrained staff threaten the health of the
users and/or third parties and risk damaging the machine or causing a failure.
The following requirements also apply to the user:
Physically and mentally fit.
Reactions not impeded by drugs, alcohol or medication.
Familiarity with the safety information in this manual.
Familiarity with correct operation of this machine.
The minimum age to use the machine has been reached.
Instructed in how to operate the machine independently.
3 Safety
100_0403_si_0003.fm 15
3.7 General sources of danger
The following section lists dangers based on the risk assessment. Residual risks
are particular risks associated with handling machinery which, despite compli-
ance with the standards of safe construction, cannot be eliminated.
Residual risks are not obviously recognizable and can be the source of a poten-
tial injury or risk to health.
If unforeseeable residual risks occur, the machine must be switched off immedi-
ately and the competent manager informed. The manager will make further de-
cisions and do everything necessary to eliminate the risk.
The manufacturer of the machine must be informed if necessary.
DANGER
Electrical voltage
Danger of electrocution.
X If the insulation is damaged, immediately disconnect the electric power sup-
ply and arrange repair work.
X Only allow qualified electricians to work on the electrical system.
X The electric power supply must be switched off before maintenance, clean-
ing or repair work and protected against being turned on again.
X Do not bypass fuses or decommission. Use the correct number of amps
when changing fuses.
X Protect live parts from humidity.
WARNING
Hot surfaces
The lamp can become extremely hot very quickly, which can lead to severe
burns if it comes into contact with the skin.
X After use, allow the lamp to cool down for at least 15 minutes.
X If the cooling down stage cannot be complied with (e.g. in an emergency),
switch off the power and remove the mains plug from the socket.
X Wear cut-resistant, heat-resistant protective gloves.
X Wear safety glasses.
X Never operate the machine without balloon skin.
CAUTION
Very bright light
Lamps can dazzle road users, which can lead to accidents.
X Ensure that this machine is correctly positioned when operated.
X Never operate this machine without balloon skin.
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3.8 General safety information
The safety information in this chapter contain the "General Safety Information",
which must be listed in the manual in accordance with applicable standards. In-
formation may be included that does not apply to this machine.
Note: All notes and safety information in this manual must be read and complied
with. Failure to comply with these instructions can result in electric shock,
fire and/or serious injuries, damage to the machine, and/or damage to
other objects. Keep safety information and notes for future reference.
3.8.1 Working area
Keep work space tidy. Untidy or unlit work spaces can lead to accidents.
Working with this machine in an explosive environment is forbidden. Electri-
cal tools produce sparks, which can ignite dust or vapor.
Keep children and other persons away from work performed on this machine.
Distraction while using the machine can cause loss of control.
Working with this machine among dry vegetation is forbidden. Danger of fire!
Always secure the machine against tipping over, rolling, sliding, and falling.
Danger of injury!
3.8.2 Service
Machine must only be repaired or maintained by qualified specialist staff.
Only use original replacement parts and accessories. This ensures that the
operational safety of the machine is maintained.
3 Safety
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3.8.3 Safety of people
Working under the influence of drugs, alcohol or medication can lead to seri-
ous injuries.
Suitable protective gear must be worn for all work. Suitable protective gear
significantly minimizes the risk of injury.
Ensure that the machine is switched off before connecting to an electric pow-
er supply. Unintended setup can lead to serious injuries.
Remove tools before starting up the machine. Tools located on a rotating
piece of machinery can be catapulted out, leading to serious injuries.
Always ensure your position is safe.
Wear suitable clothing. Keep loose or baggy clothing, protective gloves, jew-
elry, and long hair away from moving / rotating parts. Risk of entanglement!
3.8.4 Handling and use
Do not exceed the operating limits of the machine or allow it to operate for
longer periods. Risk of damage to the machine.
Never start up machines with defective switches. Replace defective switches
immediately. Machines with defective switches conceal a high risk of injury.
Avoid unintended machine startup. Remove plug from plug receptacle before
making adjustments to the machine settings. Unintended startup can lead to
serious injuries.
Keep unused machines out of reach of children. Machine may only be oper-
ated by authorized personnel.
Handle machine with care. Replace defective parts immediately before start-
ing up this machine. Defective machines conceal a high accident risk.
Use the machine, accessories, tools, etc., in accordance with these instruc-
tions.
3 Safety
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3.9 Electrical safety
The safety information in this chapter contain the "General Safety Information",
which must be listed in the manual in accordance with applicable standards. In-
formation may be included that does not apply to this machine.
Note: All notes and safety information in this manual must be read and complied
with. Failure to comply with these instructions can result in electric shock,
fire and/or serious injuries, damage to the machine, and/or damage to
other objects. Keep safety information and notes for future reference.
Machine connector plug must fit plug receptacle. Connector plug must not be
altered in any way. Do not use adapter plugs with grounded machines. Unal-
tered plugs and plug receptacles minimize the risk of electric shock.
Avoid body contact with grounded surfaces. There is an increased risk of
electric shock if the body is grounded.
Keep machine of any type away from wet conditions. Penetrating moisture
increases the risk of electric shock.
Do not use cables other than for their intended purpose. Protect cables from
heat, oil, and sharp objects. Damaged or tangled cables increase the risk of
electric shock.
When working outdoors, only use cables suitable for outdoor spaces. Using
a cable for outdoor spaces minimizes the risk of electric shock.
A fault current protective switch must be used if working in a damp environ-
ment cannot be avoided. Fault current protective switches minimize the risk
of electric shock.
Safety devices, switches, or easily damaged parts must be checked to en-
sure that they are functioning perfectly and according to regulations before
this machine is used. Defective safety devices conceal a high risk of injury
and must be replaced immediately by specialist staff.
3.9.1 Electric power supply for electrical appliances of protection class I
This machine must be in perfect condition before it is connected to an electric
power supply. The following parts must be particularly checked for damage be-
fore use:
Plug.
Entire length of power cable.
Power cable.
3 Safety
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3.9.2 Extension cable and cable drum
Compliance with the following points is required to minimize the risk of injuries,
fire, electric shock, and material damage:
Extension cables and cable drums must be checked and undamaged.
Only use extension cables with grounded conductor and grounded conductor
connection on plug and coupling.
Only use extension cables and cable drums that are tested and suitable for
use on the construction site.
Damaged extension cables and cable drums must not be used and must be
replaced immediately.
Cable drums and multiple plug sockets must display the same requirements
as extension cables.
Protect extension cables, cable drums, multiple plug sockets and connection
couplings from wet conditions.
Extension cables and cable drums must be fully unwound before startup.
3.10 Specific safety information – light balloon
Note: All notes and safety information in this manual must be read and complied
with. Failure to comply with these instructions can result in electric shock,
fire and/or serious injuries, damage to the machine, and/or damage to
other objects. Keep safety information and notes for future reference.
3.10.1 External conditions
The light balloon must not be used under the following external conditions:
In very heavy rain.
In humid or wet conditions.
During a thunder storm with lightning.
During a storm.
3 Safety
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3.10.2 Operating safety
Do not extend or retract the telescopic mast during operation.
Do not move the light balloon during operation.
When retracting the telescopic mast, slowly retract it and do not allow it to
"drop down".
Ensure that the area above the light balloon is clear and open. Comply with
the safety distances, see chapter Safety distances.
Ensure there is a minimum gap of 1 meter between the light balloon and any
flammable materials, e.g. timber, paper, plastics, etc.
Lamp and lamp socket get very hot during operation. Before touching, allow
it to cool down for at least 15 minutes.
After use, allow lamp to cool down, retract the telescopic mast, and fold up
the light balloon.
Never operate a machine if the cable or insulation is defective.
Do not operate the machine without a balloon skin.
Operate the machine only if the light balloon is undamaged.
Do not operate the machine near gas pipes or other flammable substances.
Always attach the ballast to the tripod.
Guy wires must be clearly marked - risk of tripping.
Always align the tripod if the ground is uneven.
When extended, the tripod with the light balloon must always be anchored by
being weighed down with sandbags over the cross-members or with weight-
ing plates.
Do not operate the light balloon on moving transport devices, e.g. boats or
vehicles.
Should the light balloon accidentally topple over, before using it again check
all components for damage, especially the lamp socket and lamp.
Lay the cable safely - risk of tripping.
Keep glass fiber-reinforced plastic (GRP) parts and clamps free of oil and
grease at all times.
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