Wacker Neuson LBV120/60 US User manual

Type
User manual
Operator's manual
Modular system
Light balloon LB
Ballast LBV
Model LB, LBV
Document 5100004433
Issue 07.2018
Version 08
Language en
100_0000_0001.fm
Copyright © 2018 Wacker Neuson Produktion GmbH & Co. KG
Printed in Germany
All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of
distribution.
This document may only be used by the recipient for the intended purpose. The document may not be
reproduced entirely or partially, or translated into any other language.
Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson
Produktion GmbH & Co. KG.
Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and
criminal prosecution.
Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products
as part of the technical further development. Therefore, we reserve the right to make changes to the
illustrations and descriptions in this documentation without incurring any obligation to make changes to
machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Wackerstraße 6
D-85084 Reichertshofen
www.wackerneuson.com
Tel.: +49 845 3340 3200
E-mail address: service-LE@wackerneuson.com
Original operator's manual
CALIFORNIA Proposition 65 Warning
CALIFORNIA Proposition 65 Warning
2
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
Cancer and Reproductive Harm
www.P65Warnings.ca.gov
Cáncer y daño reproductivo
www.P65Warnings.ca.gov
Cancer ou malformations
congénitales
www.P65Warnings.ca.gov
WARNING
AVERTISSEMENT
ADVERTENCIA
5100045462
Inhaltsverzeichnis
5100004433IVZ.fm 5
1 Preface ....................................................................................................................................7
2 Introduction ............................................................................................................................8
2.1 Using the manual......................................................................................................................... 8
2.2 Storage location of the manual.................................................................................................... 8
2.3 Accident prevention regulations................................................................................................... 8
2.4 More information.......................................................................................................................... 8
2.5 Target group................................................................................................................................ 8
2.6 Explanation of symbols................................................................................................................ 8
2.7 Wacker Neuson Contact partner ................................................................................................. 9
2.8 Disclaimer.................................................................................................................................... 9
2.9 Product identification of the machine........................................................................................... 9
3 Safety ....................................................................................................................................10
3.1 Principle..................................................................................................................................... 10
3.2 Proper use................................................................................................................................. 10
3.3 Structural modifications ............................................................................................................. 10
3.4 Operator responsibility............................................................................................................... 10
3.5 Operating company responsibilities........................................................................................... 11
3.6 Personnel qualification............................................................................................................... 11
3.7 Residual dangers....................................................................................................................... 11
3.8 General safety information......................................................................................................... 12
3.9 Electrical safety.......................................................................................................................... 13
3.10 Specific safety information – light balloon.................................................................................. 14
3.11 General safety information - Halogen metal vapor lamps.......................................................... 15
3.12 General safety information - Halogen lamps ............................................................................. 16
3.13 Personal protective gear............................................................................................................ 16
3.14 Safety devices ........................................................................................................................... 16
3.15 Secure against unauthorized restart.......................................................................................... 17
3.16 How to act in dangerous situations............................................................................................ 17
4 Safety and information labels ............................................................................................18
5 Structure and function ........................................................................................................19
5.1 Scope of delivery....................................................................................................................... 19
5.2 Field of application..................................................................................................................... 19
5.3 Brief description......................................................................................................................... 19
5.4 Variants ..................................................................................................................................... 19
6 Components and operator's controls ................................................................................20
6.1 Light balloon .............................................................................................................................. 20
6.2 Ballast (optional)........................................................................................................................ 20
7 Transport and storage ........................................................................................................21
7.1 Safety ........................................................................................................................................ 21
7.2 Transport preparation................................................................................................................ 21
8 Use and operation ...............................................................................................................23
8.1 Safety ........................................................................................................................................ 23
8.2 Prior to starting the machine...................................................................................................... 23
8.3 Machine set-up.......................................................................................................................... 23
8.4 Assembling the machine............................................................................................................ 25
8.5 Connecting to mains power....................................................................................................... 29
8.6 Decommissioning the machine.................................................................................................. 30
9 Maintenance .........................................................................................................................31
9.1 Safety ........................................................................................................................................ 31
9.2 Maintenance schedule............................................................................................................... 32
9.3 Maintenance work...................................................................................................................... 32
Inhalt
Inhaltsverzeichnis
6 5100004433IVZ.fm
10 Troubleshooting ..................................................................................................................35
10.1 Safety......................................................................................................................................... 35
10.2 Table – malfunctions.................................................................................................................. 35
11 Allowable combinations .....................................................................................................36
12 Disposal ...............................................................................................................................37
12.1 Disposal of old electrical and electronic equipment................................................................... 37
13 Accessories .........................................................................................................................38
13.1 Carrying case with assembly instructions.................................................................................. 38
13.2 Transport case........................................................................................................................... 38
13.3 Shoulder strap for tripod............................................................................................................ 38
13.4 Articulated head......................................................................................................................... 38
13.5 Tripod......................................................................................................................................... 38
13.6 Anchor set.................................................................................................................................. 39
13.7 Adapter for weighting plates...................................................................................................... 39
14 Technical data .....................................................................................................................40
14.1 Light balloon .............................................................................................................................. 40
14.2 Ballast........................................................................................................................................ 41
14.3 Extension cable ......................................................................................................................... 42
15 Glossary ...............................................................................................................................43
EC declaration of conformity
.....................................................................................44
1 Preface
100_0000_0002.fm 7
1 Preface
This operator's manual contains important information and procedures for the safe, proper and economic
operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to
avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life
of the machine.
This operator's manual is not a manual for extensive maintenance or repair work. Such work should be
carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine
should be operated and maintained in accordance with this operator's manual. An improper operation or
improper maintenance can pose dangers. Therefore, the operator's manual should be constantly
available at the location of the machine.
Defective machine parts must be exchanged immediately!
If you have any questions concerning the operation or maintenance, a Wacker Neuson contact person
is always available.
2 Introduction
8 100_0000_0013.fm
2Introduction
2.1 Using the manual
This manual is to be considered part of the machine and should be carefully stored during the entire
service life of the machine. This manual shall be transferred to subsequent owners or users of the
machine.
2.2 Storage location of the manual
This manual is part of the machine and must be kept in the immediate vicinity of the machine and made
accessible to staff at all times.
If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:
Download from the Internet: www.wackerneuson.com
Contact your Wacker Neuson contact partner.
2.3 Accident prevention regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
as well as the national health and safety regulations apply.
2.4 More information
This manual applies to various machine types from one product series. For this reason, some figures
may vary slightly in appearance from the machine purchased. Depending on the model, there may be
descriptions of components that are not included in the standard package.
The information contained in this manual is based on machines manufactured up to the time of printing.
Wacker Neuson reserves the right to change this information.
The manufacturer shall immediately include any modifications or additions in this manual.
2.5 Target group
Individuals working with this machine must be regularly trained on the dangers of handling the machine.
This manual is intended for the following people:
Operating personnel:
These individuals have been trained on the machine and informed about the possible dangers in the
event of improper conduct.
Technically trained personnel:
These people have professional training as well as additional knowledge and experience. They are able
to assess the tasks assigned to them and recognize possible dangers.
2.6 Explanation of symbols
This manual contains specially emphasized safety instructions in the following categories: DANGER,
WARNING, CAUTION and NOTICE.
Before performing any work on or with this machine, the notes and safety instructions must be read and
understood. All notes and safety instructions in this manual must be passed on to the maintenance,
repair, and transport personnel.
DANGER
This combination of symbol and signal word indicates a hazardous situation that will lead
to death or serious injury if it is not avoided.
WARNING
This combination of symbol and signal word indicates a hazardous situation that can lead
to death or serious injury if it is not avoided.
CAUTION
This combination of symbol and signal word indicates a hazardous situation that can lead
to minor injury or damage to the machine if it is not avoided.
2 Introduction
100_0000_0013.fm 9
2.7 Wacker Neuson Contact partner
Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department,
a Wacker Neuson subsidiary, or a Wacker Neuson dealer.
On the Internet at www.wackerneuson.com.
2.8 Disclaimer
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
Failure to follow this manual.
Unintended use.
Deployment of untrained personnel.
Using non-approved spare parts and accessories.
Improper handling.
Structural modifications of any kind.
Failure to observe the "General Terms and Conditions" (GT&Cs).
2.9 Product identification of the machine
Data of the nameplate
The nameplate contains information that uniquely identifies this machine. This information is required for
ordering spare parts and when inquiring about technical issues.
Enter information about the machine in the following table:
NOTICE
Supplementary information.
Designation Your information
Group and model
Year of manufacture
Machine number
Version no.
Item number
3 Safety
10 100_0403_si_0003.fm
3 Safety
3.1 Principle
State of the art
This machine has been constructed with state-of-the-art technology according to the recognized rules of
safety. However, danger to life and limb of the user, third parties or damage to the machine and other
property can arise with improper use.
3.2 Proper use
The machine may only be used to illuminate internal and external areas.
The machine may only be combined with allowable components.
The machine may only be operated with certified ballast and accessories from Wacker Neuson.
The machine must be secured and must not be moved while it is in operation.
Proper use also includes the observance of all notes and safety information contained in this manual, as
well as complying with the prescribed service and maintenance instructions.
Any other use is regarded as improper. Any damage resulting from improper use will void the warranty
and the liability on behalf of the manufacturer. The operator assumes full responsibility.
Misuse particularly applies to:
Connecting components that are not allowed.
Operating the machine beyond its performance data.
Operating the machine contrary to the notes and safety information contained in the manual or
attached to the machine itself.
3.3 Structural modifications
Structural modifications must not be undertaken without the written consent of the manufacturer.
Structural changes without the consent of the manufacturer can pose a risk to users and/or third parties,
and also damage the machine.
The manufacturer's liability and warranty will also cease in the event of unauthorized structural
modifications.
The following in particular are deemed to be unauthorized structural modifications:
Opening the machine and the permanent removal of components.
Installing spare part that do not originate from Wacker Neuson and are not equivalent in terms of
design and quality to the original components.
The addition of any type of accessory that does not originate from Wacker Neuson.
Spare parts or accessories from Wacker Neuson can be safely assembled or mounted. They can be
found on the Internet under www.wackerneuson.com.
3.4 Operator responsibility
The operator is the person who operates this machine for commercial or economic purposes, or who
hands it over for use/application by a third party, and who bears legal product responsibility during
operation for the protection of staff or third parties.
The operating company must make the manual available to staff at any time and ensure that operatives
have read and understood the manual.
NOTICE
Notes and safety information in this chapter apply to all machine types described in this
manual.
3 Safety
100_0403_si_0003.fm 11
3.5 Operating company responsibilities
Know and implement applicable occupational safety provisions.
Investigate dangers in a risk assessment based on working conditions at the site.
Produce operating instructions for this machine.
Regularly check that the operating instructions are up-to-date with the latest guidelines.
Clearly regulate and specify responsibilities for installation, use, troubleshooting, maintenance and
cleaning.
Train staff at regular intervals and inform them about potential hazards.
Provide staff with the required protective gear.
3.6 Personnel qualification
This machine may only be operated and used by trained staff.
Incorrect application, misuse or use by untrained staff threaten the health of the users and/or third parties
and risk damaging the machine or causing a failure.
The following requirements also apply to the user:
Physically and mentally fit.
Reactions not impeded by drugs, alcohol or medication.
Familiarity with the safety information in this manual.
Familiarity with correct operation of this machine.
The minimum age to use the machine has been reached.
Instructed in how to operate the machine independently.
3.7 Residual dangers
The following section lists dangers based on the risk assessment. Residual risks are particular risks
associated with handling machinery which, despite compliance with the standards of safe construction,
cannot be eliminated.
Residual risks are not obviously recognizable and can be the source of a potential injury or risk to health.
If unforeseeable residual risks occur, the machine must be switched off immediately and the competent
manager informed. The manager will make further decisions and do everything necessary to eliminate
the risk.
The manufacturer of the machine must be informed if necessary.
DANGER
Electrical voltage
Danger of electrocution.
If the insulation is damaged, immediately disconnect the electric power supply and
arrange repair work.
Only allow qualified electricians to work on the electrical system.
The electric power supply must be switched off before maintenance, cleaning or repair
work and protected against being turned on again.
Do not bypass fuses or decommission. Use the correct number of amps when
changing fuses.
Protect live parts from humidity.
WARNING
Hot surfaces
The lamp can become extremely hot very quickly, which can lead to severe burns if it
comes into contact with the skin.
After use, allow the lamp to cool down for at least 15 minutes.
If the cooling down stage cannot be complied with (e.g. in an emergency), switch off
the power and remove the mains plug from the socket.
Wear cut-resistant, heat-resistant protective gloves.
Wear safety glasses.
Never operate the machine without balloon skin.
3 Safety
12 100_0403_si_0003.fm
3.8 General safety information
The safety information in this chapter contain the "General Safety Information", which must be listed in
the manual in accordance with applicable standards. Information may be included that does not apply to
this machine.
3.8.1 Working area
Keep work space tidy. Untidy or unlit work spaces can lead to accidents.
Working with this machine in an explosive environment is forbidden. Electrical tools produce sparks,
which can ignite dust or vapor.
Keep children and other persons away from work performed on this machine. Distraction while using
the machine can cause loss of control.
Working with this machine among dry vegetation is forbidden. Danger of fire!
Always secure the machine against tipping over, rolling, sliding, and falling. Danger of injury!
3.8.2 Service
Machine must only be repaired or maintained by qualified specialist staff.
Only use original replacement parts and accessories. This ensures that the operational safety of the
machine is maintained.
3.8.3 Safety of people
Working under the influence of drugs, alcohol or medication can lead to serious injuries.
Suitable protective gear must be worn for all work. Suitable protective gear significantly minimizes the
risk of injury.
Ensure that the machine is switched off before connecting to an electric power supply. Unintended
setup can lead to serious injuries.
Remove tools before starting up the machine. Tools located on a rotating piece of machinery can be
catapulted out, leading to serious injuries.
Always ensure your position is safe.
Wear suitable clothing. Keep loose or baggy clothing, protective gloves, jewelry, and long hair away
from moving / rotating parts. Risk of entanglement!
3.8.4 Handling and use
Do not exceed the operating limits of the machine or allow it to operate for longer periods. Risk of
damage to the machine.
Never start up machines with defective switches. Replace defective switches immediately. Machines
with defective switches conceal a high risk of injury.
Machines whose plug connections (e.g. plug at the connection cable from the light balloon,
connection socket on the ballast) are defective may never be put into operation. Immediately replace
defective or damaged plugs and sockets. They have a high risk of injury.
Avoid unintended machine startup. Remove plug from plug receptacle before making adjustments to
the machine settings. Unintended startup can lead to serious injuries.
Keep unused machines out of reach of children. Machine may only be operated by authorized
personnel.
Handle machine with care. Replace defective parts immediately before starting up this machine.
Defective machines conceal a high accident risk.
Use the machine, accessories, tools, etc., in accordance with these instructions.
CAUTION
Very bright light
Lamps can dazzle road users, which can lead to accidents.
Ensure that this machine is correctly positioned when operated.
Never operate this machine without balloon skin.
NOTICE
All notes and safety information in this manual must be read and complied with. Failure to
comply with these instructions can result in electric shock, fire and/or serious injuries,
damage to the machine, and/or damage to other objects. Keep safety information and
notes for future reference.
3 Safety
100_0403_si_0003.fm 13
3.9 Electrical safety
The safety information in this chapter contain the "General Safety Information", which must be listed in
the manual in accordance with applicable standards. Information may be included that does not apply to
this machine.
Machine connector plug must fit plug receptacle. Connector plug must not be altered in any way. Do
not use adapter plugs with grounded machines. Unaltered plugs and plug receptacles minimize the
risk of electric shock.
Avoid body contact with grounded surfaces. There is an increased risk of electric shock if the body is
grounded.
Keep machine of any type away from wet conditions. Penetrating moisture increases the risk of
electric shock.
Do not use cables other than for their intended purpose. Protect cables from heat, oil, and sharp
objects. Damaged or tangled cables increase the risk of electric shock.
When working outdoors, only use cables suitable for outdoor spaces. Using a cable for outdoor
spaces minimizes the risk of electric shock.
A fault current protective switch must be used if working in a damp environment cannot be avoided.
Fault current protective switches minimize the risk of electric shock.
Safety devices, switches, or easily damaged parts must be checked to ensure that they are
functioning perfectly and according to regulations before this machine is used. Defective safety
devices conceal a high risk of injury and must be replaced immediately by specialist staff.
3.9.1 Electric power supply for electrical appliances of protection class I
This machine must be in perfect condition before it is connected to an electric power supply. The
following parts must be particularly checked for damage before use:
Plug.
Entire length of power cable.
Power cable.
3.9.2 Extension cable and cable drum
Compliance with the following points is required to minimize the risk of injuries, fire, electric
shock, and material damage:
Extension cables and cable drums must be checked and undamaged.
Only use extension cables with grounded conductor and grounded conductor connection on plug and
coupling.
Only use extension cables and cable drums that are tested and suitable for use on the construction
site.
Damaged extension cables and cable drums must not be used and must be replaced immediately.
Cable drums and multiple plug sockets must display the same requirements as extension cables.
Protect extension cables, cable drums, multiple plug sockets and connection couplings from wet
conditions.
Extension cables and cable drums must be fully unwound before startup.
NOTICE
All notes and safety information in this manual must be read and complied with. Failure to
comply with these instructions can result in electric shock, fire and/or serious injuries,
damage to the machine, and/or damage to other objects. Keep safety information and
notes for future reference.
3 Safety
14 100_0403_si_0003.fm
3.10 Specific safety information – light balloon
3.10.1 External conditions
The light balloon must not be used under the following external conditions:
In very heavy rain.
In humid or wet conditions.
During a thunder storm with lightning.
During a storm.
3.10.2 Operating safety
Do not extend or retract the telescopic mast during operation.
Do not move the light balloon during operation.
When retracting the telescopic mast, slowly retract it and do not allow it to "drop down".
Ensure that the area above the light balloon is clear and open. Comply with the safety distances, see
chapter Safety distances.
Ensure there is a minimum gap of 1 meter between the light balloon and any flammable materials,
e.g. timber, paper, plastics, etc.
Lamp and lamp socket get very hot during operation. Before touching, allow it to cool down for at
least 15 minutes.
After use, allow lamp to cool down, retract the telescopic mast, and fold up the light balloon.
Never operate a machine if the cable or insulation is defective.
Do not operate the machine without a balloon skin.
Operate the machine only if the light balloon is undamaged.
Do not operate the machine near gas pipes or other flammable substances.
Always attach the ballast to the tripod.
Guy wires must be clearly marked - risk of tripping.
Always align the tripod if the ground is uneven.
When extended, the tripod with the light balloon must always be anchored by being weighed down
with sandbags over the cross-members or with weighting plates.
Do not operate the light balloon on moving transport devices, e.g. boats or vehicles.
Should the light balloon accidentally topple over, before using it again check all components for
damage, especially the lamp socket and lamp.
Lay the cable safely - risk of tripping.
Keep glass fiber-reinforced plastic (GRP) parts and clamps free of oil and grease at all times.
NOTICE
All notes and safety information in this manual must be read and complied with. Failure to
comply with these instructions can result in electric shock, fire and/or serious injuries,
damage to the machine, and/or damage to other objects. Keep safety information and
notes for future reference.
3 Safety
100_0403_si_0003.fm 15
3.10.3 Safety distances
Distances to power lines
Distance from water-filled basins
Operation at events
If the machine is operated at events or near crowds of people, it must be sufficiently well cordoned off in
a clearly visible way.
3.11 General safety information - Halogen metal vapor lamps
The following instructions must be complied with:
Only use the prescribed ballast.
Lamps may only be operated in suitably designed and fully enclosed lights.
If the lamp breaks, poisonous traces of mercury and thallium halides will escape. Only remove shards
and splinters using heat-resistant and cut-resistant protective gloves. Wear suitable breathing
protection and eye protection.
Avoid contact with the skin.
Do not use a lamp if it is damaged.
Lamp and lamp socket get very hot during operation. Direct contact with the skin leads to severe
burns.
Switching the lamp on and off continuously will shorten its useful life.
Malfunctions can occur when the lamp is switched on.
Never touch the lamp with unprotected hands. Your own natural oils from the skin will damage the
lamp during operation.
After each use, allow the lamp to cool down for at least 15 minutes and only then fold up the light
balloon.
DANGER
Electrical voltage
Danger of electrocution.
Before each use, ensure that an adequate safety distance is maintained.
Description Distance in meters
Distance between light balloon and high-voltage lines At least 50 m (linear)
Distance between light balloon and overground lines At least 2.5 m
Description Distance in meters
Distance between light balloon and swimming pools, whirpools, ponds, etc. At least 10 m
NOTICE
All notes and safety information in this manual must be read and complied with. Failure to
comply with these instructions can result in electric shock, fire and/or serious injuries,
damage to the machine, and/or damage to other objects. Keep safety information and
notes for future reference.
3 Safety
16 100_0403_si_0003.fm
3.12 General safety information - Halogen lamps
The following instructions must be complied with:
Lamps may only be operated in suitably designed and fully enclosed lights.
Avoid contact with the skin.
Do not use a lamp if it is damaged.
Lamp and lamp socket get very hot during operation. Direct contact with the skin leads to severe
burns.
Switching the lamp on and off continuously will shorten its useful life.
Never touch the lamp with unprotected hands. Your own natural oils from the skin will damage the
lamp during operation.
After each use, allow the lamp to cool down for at least 15 minutes and only then fold up the light
balloon.
3.13 Personal protective gear
3.14 Safety devices
Safety devices protect the user of this machine from exposure to existing risks. These safety devices are
barriers (protective guards) or other technical measures. These prevent the user from putting himself in
danger. In certain situations, the danger source is deactivated or the danger is reduced.
NOTICE
All notes and safety information in this manual must be read and complied with. Failure to
comply with these instructions can result in electric shock, fire and/or serious injuries,
damage to the machine, and/or damage to other objects. Keep safety information and
notes for future reference.
NOTICE
To avoid injuries wherever possible while handling the machine, personal protective gear
must be worn when working on or with this machine.
Pictogram Meaning Description
Wear safety shoes! Safety shoes protect feet from being crushed, from falling parts,
and from sliding on slippery floors.
Wear safety glasses! Safety glasses protect the eyes against flying objects and
splashes of liquid.
Wear protective gloves! Protective gloves protect hands against abrasions, lacerations,
puncture wounds, and contact with hot surfaces.
WARNING
Risk of injury due to missing or non-operational safety devices.
Only operate the machine with properly installed and functioning safety devices.
Do not modify or remove safety devices.
3 Safety
100_0403_si_0003.fm 17
This machine has the following safety devices:
3.15 Secure against unauthorized restart
Compliance with the following steps is required to ensure that the machine is safeguarded
against unauthorized or uncontrolled switching on:
1. Switch off machine at ON/OFF switch, if there is one.
2. Remove plug from electric power supply.
3.16 How to act in dangerous situations
Preventive measures:
Always be prepared for accidents.
Keep first-aid materials close to hand.
Familiarize staff with accident reporting, first aid, and rescue facilities.
Keep access roads clear for the emergency services.
Train staff in first aid.
What to do in an emergency:
Switch off machine immediately.
Get the injured and any other people away from the danger zone.
Commence first aid.
Notify emergency services.
Keep access roads clear for the emergency services.
Inform managers at the site.
Item Description
1 Splinter guard - protects against flying glass shards in the event that a lamp breaks.
2 Lamp holder with locking device - holds the lamp securely in position.
3 Balloon skin - protects against light radiation.
DANGER
Risk to life from unintentional or unauthorized restart.
Unauthorized or unintentional restart of the machine can result in serious injury or even
death.
Switch off machine at the ON/OFF switch.
Disconnect machine from the electric power supply.
Before switching back on, ensure that all safety devices are mounted and functional.
4 Safety and information labels
18 100_0403_ls_0002.fm
4 Safety and information labels
The following stickers are located on the machine:
WARNING
Illegible symbols
Over time stickers and signs on the machine can become dirty or otherwise unclear.
Ensure that all safety and warning notices and operating instructions on the machine
are in a legible condition.
Replace damaged stickers and signs immediately.
Item Label Description
1WARNING
Hot surface
Risk of burning if touched. Wear protective gloves.
1
5 Structure and function
100_0403_sf_0003.fm 19
5 Structure and function
5.1 Scope of delivery
The scope of delivery includes:
Light balloon with assembled lamp.
Repair kit.
Operator's manual.
Other components of the scope of delivery as per the modular system.
For information about the modular system, see the chapter Allowable combinations.
5.2 Field of application
The purpose of the light balloon is construction site, work and area illumination.
5.3 Brief description
The light balloon is comprised of a lamp mount and a lamp shade. The lamp is located in the lamp mount.
The light balloon has been designed to cope with the tough conditions found on a construction site.
The light balloon can be folded open or closed via an expansion wire, which makes it small for transport.
The folded light balloon should always be held together by a hook-and-loop fastener.
The lamp shade provides diffuse lighting, helping to provide glare-free illumination of the construction
site.
5.4 Variants
Depending on the scope of delivery, the light balloon contains a halogen lamp or a halogen metal vapor
lamp with a ballast.
Different variants are specified for the machine types, see the chapter Technical data.
H - Halogen lamp
The light balloon with a halogen lamp can be connected directly to the power supply.
M - Halogen metal vapor lamp
The light balloon with a halogen metal vapor lamp works only in conjunction with a ballast.
The ballast provides the light balloon with the required power. The light balloon can be switched on and
off using equipment switch.
Two safety systems (equipment switch with integrated overcurrent protection, a series transformer with
integrated and reversible thermal overload protection) provide for reliable operation.
6 Components and operator's controls
20 100_0403_cp_0003.fm
6 Components and operator's controls
Keep the indicators and operating elements of the machine clean, dry and free from oil and grease at all
times.
6.1 Light balloon
H - Halogen lamp M - Halogen metal vapor lamp
6.2 Ballast (optional)
Operating elements such as ON/OFF switch, throttle levers, etc. must not be locked, manipulated or
changed without authorization.
Item Description H M
1 Balloon skin 
2 Suspension eye 
3 Connection pins (tripod) 
4 Power cable 
5 Expansion wire 
6 Nameplate 
7 Ballast
8 Power cable
9 Plug on the connection cable 
Item Description
1 Power cable
2 Connection socket (for connecting cable of the light balloon)
3 Dovetail guide for attachment to tripod
4 ON/OFF switch with protective cover
5 Nameplate
6 Protection cap
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Wacker Neuson LBV120/60 US User manual

Type
User manual

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