Wacker Neuson LBA1 User manual

Type
User manual

This manual is also suitable for

Wacker Neuson LBA1 is an electrically-powered light source designed to illuminate outdoor areas. It features an adjustable tripod or equipment mount that supports a metal halide lamp enclosed inside a collapsible translucent covering. With its powerful lighting capabilities, the LBA1 is ideal for illuminating large construction sites, sporting events, outdoor gatherings, and emergency situations. Its adjustable design allows for precise positioning of the light, ensuring optimal coverage and visibility.

Wacker Neuson LBA1 is an electrically-powered light source designed to illuminate outdoor areas. It features an adjustable tripod or equipment mount that supports a metal halide lamp enclosed inside a collapsible translucent covering. With its powerful lighting capabilities, the LBA1 is ideal for illuminating large construction sites, sporting events, outdoor gatherings, and emergency situations. Its adjustable design allows for precise positioning of the light, ensuring optimal coverage and visibility.

0163721en 006 1110
0163721EN
Operator’s Manual
Light Balloon
LB 1
Copyright
notice
© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
wc_tx001526gb.fm 3
Foreword
Machines
covered by
this manual
;
Machine
documentation
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right to
change any portion of this information without notice.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
Machine Item Number
LB1, 230V 50 Hz 0620340
LB1, 115V 50 Hz 0620341
4 wc_tx001526gb.fm
LB 1 Table of Contents
wc_bo0163721en_006TOC.fm 5
Foreword 3
1 Safety Information 7
1.1 Signal Words Used in this Manual ....................................................... 7
1.2 Machine Description and Intended Use ............................................... 8
1.3 Operating Safety .................................................................................. 9
1.4 Service Safety .................................................................................... 11
2 Labels 13
2.1 Label Locations .................................................................................. 13
2.2 Label Meanings .................................................................................. 14
3 Operation 15
3.1 Grounding the Ballast ......................................................................... 16
3.2 Setting up the Balloon ........................................................................ 17
3.3 Setting up the Tripod .......................................................................... 18
3.4 Assembling the Balloon to the Tripod ................................................. 19
3.5 Turning ON/OFF the light ................................................................... 21
3.6 Emergency Shutdown Procedure ....................................................... 22
3.7 Cleaning and Care ............................................................................. 22
3.8 Changing the Bulb .............................................................................. 23
3.9 Troubleshooting .................................................................................. 25
4 Technical Data 26
4.1 Machine .............................................................................................. 26
4.2 Radiation Compliance ........................................................................ 26
Table of Contents LB 1
6 wc_bo0163721en_006TOC.fm
LB 1 Safety Information
wc_si000507gb.fm 7
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility
of personal injury, damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f
To avoid death or serious injury from this type of hazard, obey all safety messages that
follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f
To avoid possible death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f
To avoid possible minor or moderate injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
Safety Information LB 1
8 wc_si000507gb.fm
1.2 Machine Description and Intended Use
This machine is an electrically-powered source of illumination. The
Wacker Neuson Light Balloon consists of an adjustable tripod or
adjustable equipment mount which supports a metal halide lamp
enclosed inside a collapsible translucent covering (balloon). Also
included are a power cord and a ballast unit. Electric power is
supplied to the ballast by a generator or by utility power (not included
with the machine). The operator connects the ballast to the Light
Balloon and the power source, and adjusts the tripod or equipment
mount as needed.
The machine is intended for the illumination of outdoor areas.
This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or
other persons in the area. Machine damage caused by misuse is not
covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine as a hoist or hanging items from the tower
Operating the machine with the balloon suspended from the
power cord
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual
This machine has been designed and built in accordance with the
latest global safety standards. It has been carefully engineered to
eliminate hazards as far as practicable and to increase operator
safety through protective guards and labeling. However, some risks
may remain even after protective measures have been taken. They
are called residual risks. On this machine, they may include exposure
to:
Ultraviolet radiation from the lights
Electric shock and arc flash
Glare from lights (lights may blind drivers of nearby motor
vehicles if the lights are incorrectly positioned)
Personal injury from improper lifting techniques
To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.
LB 1 Safety Information
wc_si000507gb.fm 9
1.3 Operating Safety
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be hazardous. Read the operating instructions contained in this
manual and the engine manual, and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
Operator qualifications
Only trained personnel are permitted to start, operate, and shut down
the machine. They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
•children
people impaired by alcohol or drugs
Operator training
Before operating the machine:
Read and understand the operating instructions contained in all
manuals delivered with the machine.
Familiarize yourself with the location and proper use of all
controls and safety devices.
Contact Wacker Neuson Corporation for additional training if
necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine.
People operating the machine must be familiar with the potential
risks and hazards associated with it.
1.3.1 Keep the area immediately surrounding the machine clean, neat, and
free of debris.
1.3.2 Be sure the machine is on a firm, level surface and will not tip, roll,
slide, or fall while operating.
1.3.3 NEVER start a machine in need of repair.
1.3.4 Make sure the area above the balloon is open and clear of overhead
wires and obstructions. High voltage cables should be at least 50
meters (160 feet) linear distance away from the tripod. Overhead
electric lines should be kept at least 2.5 meters (8 feet) away from the
balloon.
WARNING
Safety Information LB 1
10 wc_si000507gb.fm
1.3.5 The lamps become extremely hot in use! Allow the lamp and fixture to
cool 10–15 minutes before handling.
1.3.6 NEVER raise, lower, or turn the mast while the unit is operating!
1.3.7 NEVER use the machine if the insulation on the electrical cord is cut or
worn through.
1.3.8 NEVER operate the light without the balloon.
1.3.9 ALWAYS replace or repair electrical components with components
that are identical in rating and performance as the original component.
1.3.10 ALWAYS keep a distance of at least one meter (3 feet) between the
balloon and any flammable material such as wood or plastic.
1.3.11 NEVER operate the machine in areas where leaks of combustible
substances such as gasoline and natural gas may occur.
1.3.12 ALWAYS lower the tripod and collapse the balloon after use.
1.3.13 When lighting traffic routes, ALWAYS place one of the three support
ropes at a right angle to the traffic route to ensure that the machine
does not fall into the traffic route.
1.3.14 ALWAYS cordon off the area around the tripod when operating the
light in areas with crowds of people.
1.3.15 ALWAYS clearly mark support ropes so that the support ropes do not
pose a hazard for passersby.
LB 1 Safety Information
wc_si000507gb.fm 11
1.4 Service Safety
HIGH VOLTAGE! This unit uses high voltage circuits capable of
causing serious injury or death. Only a qualified electrician should
troubleshoot or repair electrical problems occurring with this
equipment.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
servicing or maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
Service training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all
controls and safety devices.
Only trained personnel shall troubleshoot or repair problems
occurring with the machine.
Contact Wacker Neuson Corporation for additional training if
necessary.
When servicing or maintaining this machine:
Do not allow improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must
be familiar with the associated potential risks and hazards.
1.4.1 ALWAYS replace the safety devices and guards after repairs and
maintenance.
1.4.2 DO NOT allow water to accumulate around the base of the machine.
If water is present, move the machine and allow the machine to dry
before servicing.
1.4.3 DO NOT service the machine if your clothing or skin is wet.
1.4.4 Keep the machine clean and labels legible. Replace all missing and
hard-to-read labels. Labels provide important operating instructions
and warn of dangers and hazards.
WARNING
Safety Information LB 1
12 wc_si000507gb.fm
1.4.5 ALWAYS turn off the generator circuit breakers and shut down the
engine before disconnecting the light fixtures or changing the light
bulbs.
1.4.6 ALWAYS wear leather gloves and eye protection when changing the
bulb.
1.4.7 When replacement parts are required for this machine, use only
Wacker Neuson replacement parts or those parts equivalent to the
original in all types of specifications, such as physical dimensions,
type, strength, and material.
LB 1 Labels
wc_si000542gb.fm 13
2 Labels
2.1 Label Locations
CBA
Labels LB 1
14 wc_si000542gb.fm
2.2 Label Meanings
A
WARNING!
Hot surface!
B
WARNING
Electric shock can cause serious injury or death. For use
on GFCI protected circuits only.
Do not use with extension cord near water or where
water may accumulate. Keep lamp at least 16 feet from
pools and spas. Keep plugs and receptacles dry.
Ballast and electronics to be serviced by a qualified
electrician. Unplug ballast before servicing.
WARNING!
Read and understand the supplied Operator’s Manual
before operating the machine. Failure to do so increases
the risk of injury to yourself and others.
C
A nameplate listing the model number, item number,
revision number, and serial number is attached to each
unit. Please record the information found on this name-
plate so it will be available should the nameplate become
lost or damaged. When ordering parts or requesting ser-
vice information, you will always be asked to specify the
model number, item number, revision number, and serial
number of the unit.
LB 1 Operation
wc_tx000635gb.fm 15
3 Operation
Preparing for first use
To prepare your machine for first use:
3.0.1 Make sure all loose packaging materials have been removed from the
machine.
3.0.2 Check the machine and its components for damage. If there is visible
damage, do not operate the machine! Contact your Wacker Neuson
dealer immediately for assistance.
3.0.3 Take inventory of all items included with the machine and verify that
all loose components and fasteners are accounted for.
3.0.4 Attach component parts not already attached.
3.0.5 Add fluids as needed and applicable, including fuel, engine oil, and
battery acid.
3.0.6 Move the machine to its operating location.
3.0.7 Consult with local authorities to determine regulations limiting noise
and light emissions in the work area. Be sure to abide by these
regulations when using the machine.
3.0.8 When using a small generator of less than 1.5kVAC to power the LB
1, do not plug any electronic appliances like computers, televisions, or
radio equipment into the generator. These appliances may be
damaged by a large surge in voltage when the LB 1 is turned on and
off, especially if the generator’s electronic control is damaged.
Operation LB 1
16 wc_tx000635gb.fm
3.1 Grounding the Ballast
Location
A ground connection (a) is located on the ballast.
Function
This ground connection is used for electrically grounding the ballast
when necessary to comply with the National Electrical Code and other
federal, state, and local regulations. For grounding requirements in
your area, consult with a qualified electrician, electrical inspector, or
local agency having jurisdiction over electrical compliance.
wc_gr008052
a
LB 1 Operation
wc_tx000635gb.fm 17
3.2 Setting up the Balloon
See graphic: wc_gr0004006
3.2.1 Remove the light from the transport cylinder.
Electric shock hazard. Never connect the light to its power source and
never turn it on until it has been fully unpacked and assembled!
3.2.2 Hold the black handle with one hand and pull the stop bolt (a) with the
other hand while slowly pushing the handle downward (b). The balloon
is fully expanded when the stop bolt clicks into the lowest tension
position. Push forcefully during the last 5 mm, as the seals provide
some resistance.
3.2.3 Check that the hook and loop (Velcro) seal is closed all around and that
the white, translucent lower balloon cover shows no signs of serious
damage. If the translucent lower cover is damaged, repair or replace it.
The balloon is now ready to be assembled to the tripod.
WARNING
Operation LB 1
18 wc_tx000635gb.fm
3.3 Setting up the Tripod
See graphic: wc_gr005064
Electric shock hazard. Electric shock can cause serious injury or
death. Never connec the light to its power source and never turn it on
until it has been fully unpacked and assembled to the tripod.
3.3.1 Unfold the tripod legs.
3.3.2 One of the legs has its own locking clamp (a). If the ground is not level,
loosen this clamp and adjust the length of the leg so that the mast is
vertical.
3.3.3 The mast should not touch the ground. Adjust the mast so that it is at
least 6 cm (2 inches) from the ground.
3.3.4 Adjust the braces (b) so that they are parallel to the ground.
The tripod is now ready for the balloon.
WARNING
LB 1 Operation
wc_tx000635gb.fm 19
3.4 Assembling the Balloon to the Tripod
See graphic: wc_gr004917
Electric shock hazard. Electric shock can cause serious injury or
death. Never connect the light to its power source and never turn it on
until it has been fully unpacked and assembled to the tripod!
3.4.1 Lift the balloon and insert the end of the round shaft into the tripod
receptacle (a). Tighten the receptacle clamp.
3.4.2 Ensure that each carabiner (b) moves freely and is not jammed.
3.4.3 Each of the three support ropes (c) is provided with a loop on both
ends. Attach a support rope to each carabiner. Let the free ends of the
ropes hang loosely for the moment.
Pinch point. Fingers or hands could get pinched between the
telescoping sections of the tripod mast.
Use care when raising and lowering the tripod mast.
3.4.4 The recommended installation height for the tripod is 4–5 meters
(approximately 12 –15 feet). Loosen the mast clamps on the tripod and
adjust the height of each section as desired. Tighten all mast clamps
securely.
WARNING
a
b
c
wc_gr005065
CAUTION
Operation LB 1
20 wc_tx000635gb.fm
3.4.5 Three metal stakes (d) are provided with the LB 1. Pound each into a
suitable ground location and loop the free ends of the support ropes
around them to anchor the machine. Make sure that the ropes are taut.
Tripping hazard! Passersby may accidentally trip over the support
ropes or walk into them. This may lead to personal injury.
Attach brightly-colored ribbons to the support ropes to increase
visibility.
The LB 1 is now ready for operation.
CAUTION
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Wacker Neuson LBA1 User manual

Type
User manual
This manual is also suitable for

Wacker Neuson LBA1 is an electrically-powered light source designed to illuminate outdoor areas. It features an adjustable tripod or equipment mount that supports a metal halide lamp enclosed inside a collapsible translucent covering. With its powerful lighting capabilities, the LBA1 is ideal for illuminating large construction sites, sporting events, outdoor gatherings, and emergency situations. Its adjustable design allows for precise positioning of the light, ensuring optimal coverage and visibility.

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