Toro Workman HDX-D series Original Instructions Manual

FormNo.3421-744RevA

Workman®HDX-DUtilityVehicle

withBed

ModelNo.07385—SerialNo.401420001andUp

ModelNo.07385TC—SerialNo.401380001andUp

ModelNo.07387—SerialNo.401420001andUp

ModelNo.07387TC—SerialNo.401420001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3421-744*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

Introduction

Thisutilityvehicleisintendedtobeprimarilyused

off-highwaytotransportpeopleandmaterialloads.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DistributororToroCustomerServiceandhavethe

modelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g239545

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................12

1InstallingtheSteeringWheel..........................12

2InstallingtheRolloverProtectionSystem

(ROPS).........................................................13

3CheckingtheFluidLevelsandTire

Pressure.......................................................13

4BurnishingtheBrakes....................................13

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................19

Attachments/Accessories.................................19

BeforeOperation.................................................20

BeforeOperationSafety...................................20

PerformingDailyMaintenance..........................20

CheckingtheTirePressure...............................20

AddingFuel......................................................21

BreakinginaNewMachine..............................21

CheckingtheSafety-InterlockSystem..............22

DuringOperation.................................................22

DuringOperationSafety...................................22

OperatingtheCargoBed..................................24

StartingtheEngine...........................................25

Engagingthe4-WheelDrive.............................25

DrivingtheMachine..........................................26

StoppingtheMachine.......................................26

ShuttingOfftheEngine.....................................26

UsingtheDifferentialLock................................26

UsingtheHydraulicControl..............................27

AfterOperation....................................................29

AfterOperationSafety......................................29

TransportingtheMachine.................................29

TowingtheMachine..........................................29

TowingaTrailer................................................30

Maintenance...........................................................31

RecommendedMaintenanceSchedule(s)...........31

MaintainingtheMachineunderSpecial

OperatingConditions....................................33

Pre-MaintenanceProcedures..............................33

MaintenanceSafety..........................................33

PreparingtheMachineforMaintenance............33

UsingtheBedSupport......................................34

RemovingtheFullBed......................................35

InstallingtheFullBed........................................35

RaisingtheMachine.........................................36

RemovingandInstallingtheHood....................37

Lubrication..........................................................38

GreasingtheBearingsandBushings................38

EngineMaintenance...........................................40

EngineSafety...................................................40

ServicingtheAirCleaner..................................40

ServicingtheEngineOil....................................41

FuelSystemMaintenance...................................43

ServicingtheFuelFilter/Water

Separator......................................................43

InspectingFuelLinesandConnections.............43

ElectricalSystemMaintenance...........................44

ElectricalSystemSafety...................................44

ServicingtheFuses..........................................44

Jump-StartingtheMachine...............................44

ServicingtheBattery.........................................45

DriveSystemMaintenance..................................46

CheckingtheFrontDifferential-Oil

Level.............................................................46

ChangingtheFrontDifferentialOil....................46

InspectingtheConstant-VelocityBoot..............46

AdjustingtheShiftCables.................................47

AdjustingtheHigh-LowCable...........................47

AdjustingDifferential-LockCable......................47

InspectingtheTires..........................................48

TorquingtheWheelLugNuts............................48

CoolingSystemMaintenance..............................49

CoolingSystemSafety.....................................49

CheckingtheEngine-CoolantLevel..................49

RemovingDebrisfromtheCooling

System..........................................................50

ChangingtheEngineCoolant...........................50

BrakeMaintenance.............................................51

CheckingtheBrake-FluidLevel........................51

AdjustingtheParkingBrake..............................52

BeltMaintenance................................................53

AdjustingtheAlternatorBelt.............................53

ControlsSystemMaintenance.............................53

AdjustingtheClutchPedal................................53

AdjustingtheAcceleratorPedal........................54

ConvertingtheSpeedometer............................55

HydraulicSystemMaintenance...........................55

HydraulicSystemSafety...................................55

CheckingtheTransaxle/Hydraulic-Fluid

Level.............................................................55

CheckingtheHigh-FlowHydraulic-Fluid

Level.............................................................56

ChangingtheHydraulicFluidandCleaning

theStrainer...................................................57

ReplacingtheHydraulicFilter...........................57

ChangingtheHigh-FlowHydraulicFluidand

Filter..............................................................58

RaisingtheCargoBedinanEmergency...........59

Cleaning..............................................................60

WashingtheMachine.......................................60

Storage...................................................................61

StorageSafety..................................................61

StoringtheMachine..........................................61

Troubleshooting......................................................62

3

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alert

symbol(Figure2),whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicingorfueling.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-9850

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

decal93-9852

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

decal93-9868

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

decal93-9879

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

93-9899

decal93-9899

93-9899

1.Crushinghazard—installthecylinderlock.

5

decal105-4215

105-4215

1.Warning—avoidpinchpoints.

decal105-7977

105–7977

1.Tank2.Pressure

decal106-2353

106-2353

1.Electricalpowerpoint

decal106-2355

106-2355

1.Slow3.Transmission—thirdhigh;

nofastspeed

2.Fast

6

decal106-2377

106-2377

1.Locked8.Warning—readtheOperator'sManual.

2.Differentiallock9.Entanglementhazard,shaft—keepbystandersasafe

distanceawayfromthemachine.

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertakeoff(PTO)13.Transmission—lowspeed

7.Disengage14.Parkingbrake

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

7

decal106-7767

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe

machine;weartheseatbelt;leanawayfromthedirection

themachineistipping.

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

decal115-2281

115-2281

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—shutoff

8

decal115-2282

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.

3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine,donotcarry

passengersinthecargobed,keeparmsandlegsinsideofthemachineatalltimes,anduseseatbeltsandhandholds.

decal115-7723

115-7723

1.Warning—thehydraulic-uidpressureis124bar(1,800psi).

2.CouplerA

3.CouplerB

decal115-7739

115-7739

1.Falling,crushinghazard,bystanders—noridersonmachine

decal115-7741

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission

uid.

decal115-7756

115-7756

1.High-owhydraulics—engaged

decal115-7813

115-7813

1.Poweroutlet(10A)5.Lights,brake(15A)

2.Switchedpower(10A)6.Hazard(10A)

3.Fuelpump,supervisor

switch(10A)

7.4WD,Transmission(10A)

4.Horn,powerpoint(15A)

9

decal115-7814

115-7814

decal117-2718

117-2718

decal121-6286

121-6286

1.Checkthecoolantlevel

dailybeforeuseof

themachine.Read

theOperator'sManual

beforecheckingthe

engine-coolantlevel.

2.Donotopenoraddcoolant

totheradiator;doingso

introducesairintothe

systemandresultsin

enginedamage.Add

onlyenginecoolanttothe

reservoir.

decal121-6287

121-6287

1.Fillthereservoirwithenginecoolanttothebottomofthe

llerneck.

10

decal121-9776

121-9776

1.Warning—readtheOperator’sManualandreceiveproper

trainingbeforeoperatingthemachine.

4.Warning—engagetheparkingbrake,shutofftheengine,and

removethekeyfromthekeyswitchbeforewalkingawayfrom

themachine.

2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross

cliffs;withnoload,donotexceed32kph(20mph);while

carryingaloadorwhendrivingonuneventerrain,driveslowly.

3.Firehazard—shutofftheenginebeforerefuelingthemachine.

decal136-1163

136-1163

1.Donotexceedatransport

loadof1591kg(3,500lb).

2.Donotexceedatongue

weightof273kg(600lb).

decal137-9895

137-9895

1.4x4autoenable—off

decal137-9896

137-9896

1.4x4engagebutton

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Steeringwheel1Installthesteeringwheel(TCmodels

only).

ROPSframe1

2Flange-headbolt(1/2x1-1/4inches)6

MounttheRolloverProtectionSystem

(ROPS).

3Nopartsrequired–Checktheuidlevelsandtirepressure.

4Nopartsrequired–Burnish(break-in)thebrakes.

Note:Determinetheleftandrightsideofthemachine

fromthenormaloperatingposition.

1

InstallingtheSteering

Wheel

TCModelsOnly

Partsneededforthisprocedure:

1Steeringwheel

Procedure

1.Releasethetabsonthebackofthesteering

wheelthatholdthecentercoverinplace,and

removethecoverfromthehubofthesteering

wheel.

2.Removethelocknutandwasherfromthe

steeringshaft.

3.Slidethesteeringwheelandwasherontothe

shaft.

Note:Alignthesteeringwheelontheshaftso

thatthecrossbeamishorizontalwhenthetires

arepointedstraightaheadandthethickerspoke

ofthesteeringwheelisdownward.

Note:Thedustcoverispositionedontothe

steeringshaftatthefactory.

4.Securethesteeringwheeltotheshaftwiththe

locknutandtorquethelocknutto24to29N∙m

(18to22ft-lb)asshowninFigure3.

5.Alignthetabsofthecoverwiththeslotsinthe

steeringwheelandsnapthecoverontothe

steeringwheelhub(Figure3).

g008397

Figure3

1.Steeringshaft5.Washer

2.Dustcover6.Locknut

3.Steeringwheel7.Cover

4.Tabslotsinwheel8.Tabsincover

12

2

InstallingtheRollover

ProtectionSystem(ROPS)

Partsneededforthisprocedure:

1ROPSframe

6Flange-headbolt(1/2x1-1/4inches)

Procedure

1.Applymedium-grade(service-removable)

thread-lockingcompoundtothethreadsofthe6

ange-headbolts(1/2x1-1/4inches).

2.AligneachsideoftheROPSwiththemounting

holesoneachsideofthemachineframe(Figure

4).

g009812

Figure4

1.ROPSmountingbracket2.Flange-headbolt(1/2x

1-1/4inches)

3.SecuretheROPSmountingbrackettothe

machineframeusing3ange-headbolts(1/2x

1-1/4inches)oneachside(Figure4).

4.Torquetheange-headbolts(1/2x1-1/4inches)

to115N∙m(85ft-lb).

3

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandafter

yourststarttheengine;refertoCheckingthe

Engine-OilLevel(page41).

2.Checkthetransaxle/hydraulic-uidlevelbefore

yourststarttheengine;refertoCheckingthe

Transaxle/Hydraulic-FluidLevel(page55).

3.Checkthebrake-uidlevelbeforeyourststart

theengine;refertoCheckingtheBrake-Fluid

Level(page51).

4.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page20).

4

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem,

burnish(break-in)thebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe

brakestorapidlystopthemachinewithout

lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute

betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith454kg(1,000

lb).

13

ProductOverview

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

ControlPanel

g240582

Figure5

1.Lightswitch9.Keyswitch

2.High-owhydraulics

switch(TCmodelsonly)

10.Powerpoint

3.Horn(TCmodelsonly)11.Thirdhighlockoutswitch

4.Tachometer12.Oil-pressure-warninglight

5.Hourmeter13.Glow-plugindicator

6.Speedometer14.Chargeindicator

7.Coolant-temperature

gaugeandlight

15.4-wheeldriveswitch

(4-wheeldrivemodels

only)

8.Fuelgauge

AcceleratorPedal

Usetheacceleratorpedal(Figure6)tovarytheground

speedofthemachinewhenthetransmissionisin

gear.Pressingdowntheacceleratorpedalincreases

theenginespeedandgroundspeed.Releasingthe

pedaldecreasestheenginespeedandgroundspeed.

g036549

Figure6

1.Clutchpedal3.Acceleratorpedal

2.Brakepedal

ClutchPedal

Youmustfullypresstheclutchpedal(Figure6)

todisengagetheclutchwhenstartingtheengine

orshiftingtransmissiongears.Releasethepedal

smoothlywhenthetransmissionisingeartoprevent

unnecessarywearonthetransmissionandother

relatedparts.

Important:Donotridetheclutchpedalduring

operation.Theclutchpedalmustbefullyoutor

theclutchslips,causingheatandwear.Never

holdthemachinestoppedonahillusingthe

clutchpedal.Damagetotheclutchmayoccur.

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure6).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonal

injury.

Ifthebrakepedaltravelstowithin25mm(1

inch)ofthemachineoorboard,adjustor

repairthebrakes.

14

Gear-ShiftLever

Fullypresstheclutchpedalandmovetheshiftlever

(Figure7)intothedesiredgearselection.Adiagram

oftheshiftpatternisshownbelow.

g009160

Figure7

Important:Donotshiftthetransaxletothe

REVERSEorFORWARDgearunlessthemachineis

motionless;otherwise,youcoulddamagethe

transaxle.

CAUTION

Down-shiftingfromtoohighaspeedcan

causetherearwheelstoskid,resultinginloss

ofmachinecontrolaswellasclutchand/or

transmissiondamage.

Shiftsmoothlytoavoidgrindingthegears.

DifferentialLock

Thedifferentiallock(Figure8)allowstherearaxle

tolockforincreasedtraction.Youcanengagethe

differentiallockwhenthemachineisinmotion.

Movetheleverforwardandtotherighttoengage

thelock.

Note:Machinemotionplusaslightturnisrequiredto

engageordisengagethedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresult

inthelossofmachinecontrol.

Donotoperatethemachinewiththe

differentiallockonwhenmakingsharp

turnsorathighspeeds;refertoAdjusting

Differential-LockCable(page47).

g240581

Figure8

1.Parking-brakelever5.High-lowrangeshifter

2.Hydraulic-bedlift6.4-wheeldrivebutton

(4-wheeldrivemodels

only)

3.Hydraulic-liftlock7.Gear-shiftlever

4.Differentiallock

Parking-BrakeLever

Wheneveryoushutofftheengine,engagethe

parkingbrake(Figure8)topreventthemachinefrom

accidentallymoving.

•Toengagetheparkingbrake,pullbackonthe

parking-brakelever.

•Todisengagetheparkingbrake,pushthe

parking-brakeleverforward.

Note:Disengagetheparkingbrakebefore

movingthemachine.

Ifyouparkthemachineonasteepgrade,engagethe

parkingbrake,shiftthetransmissionintoFIRSTgear

onauphillgradeorREVERSEgearonadownhillgrade,

andplacechocksatthedownhillsideofthewheels.

Hydraulic-LiftLever

Thehydraulicliftraisesandlowersthebed.Move

itrearwardtoraisethebed,andforwardtolowerit

(Figure8).

Important:Whenloweringthebed,holdthelever

intheforwardpositionfor1to2secondsafterthe

bedcontactstheframetosecureitinthelowered

position.Donotholdthehydraulicliftintheraise

orlowerpositionformorethan5seconds,once

thecylindersreachtheendoftheirtravel.

15

Hydraulic-LiftLock

Thehydraulic-liftlocksecurestheliftlever,sothatthe

hydrauliccylindersdonotoperatewhenthemachine

isnotequippedwithabed(Figure8).Italsolocksthe

liftleverintheONpositionwhenusingthehydraulics

forattachments.

High-LowRangeShifter

Thehigh-lowrangeshifteradds3additionalspeeds

forprecisespeedcontrol(Figure8):

•Youmuststopthemachinecompletelybefore

shiftingbetweentheHIGHandLOWrange.

•Shiftonlevelgroundonly.

•Presstheclutchpedalfully.

•MovetheleverfullyforwardforHIGHandfully

rearwardforLOW.

HIGHrange—Forhigherspeeddrivingonlevel,dry

surfaceswithlightloads.

LOWrange—Forlow-speeddriving.Usethis

rangewhengreaterthannormalpowerorcontrol

isnecessary.Forexample,steepgrades,difcult

terrain,heavyloads,slowspeedbuthigh-engine

speed(spraying).

Important:ThereisalocationbetweenHIGHand

LOWinwhichthetransaxleisinneitherrange.

DonotusethispositionasaNEUTRALposition,

becausethemachinecouldmoveunexpectedlyif

theHigh-Lowshifterisbumpedandthegear-shift

leverisingear.

4-WheelDriveButton

4-WheelDriveModelsOnly

Toengagethe4-wheeldrivemanually,pressand

holdthe4WDbutton(Figure8)onthecenterconsole

whilethevehicleisinmotionandthe4-wheeldrive

engages.

KeySwitch

Usethekeyswitch(Figure5)tostartandshutoff

theengine.

Thekeyswitchhas3positions:OFF,ON,andSTART.

RotatethekeyswitchclockwisetotheSTARTposition

toengagethestartermotor.Releasethekeyswitch

whentheenginestarts.Thekeyswitchmoves

automaticallytotheONposition.

Toshuttheengineoff,rotatethekeyswitch

counterclockwisetotheOFFposition.

HourMeter

Thehourmeterindicatesthetotalhoursofmachine

operation.Thehourmeter(Figure5)startstofunction

wheneveryourotatethekeyswitchtotheONposition

oriftheengineisrunning.

Third-High-LockoutSwitch

Movethethird-high-lockoutswitch(Figure5)tothe

SLOWpositionandremovethekeytopreventtheuse

ofthirdgearwhenintheHIGHrange.Theengine

shutsoffiftheshiftlevermovestothirdgearwhen

inHIGHrange.

Note:Thekeyisremovableineitherposition.

LightSwitch

Pushthelightswitch(Figure5)totoggletheheadlights

onoroff.

Oil-Pressure-WarningLight

Theoil-pressure-warninglight(Figure5)illuminatesif

theengine-oilpressuredropsbelowasafelevelwhile

theengineisrunning.

Important:Ifthelightickersorremainson,stop

themachine,shutofftheengine,andcheckthe

oillevel.Iftheoillevelislow,butaddingoildoes

notcausethelighttogooutwhentheengine

isstarted,shutofftheengineimmediately,and

contactyourAuthorizedToroServiceDealerfor

assistance.

Checktheoperationofthewarninglightsasfollows:

1.Engagetheparkingbrake.

2.TurnthekeyswitchtotheON/PREHEATposition,

butdonotstarttheengine.

Note:Theoil-pressurelightshouldglowred.

Ifthelightdoesnotfunction,eitherabulbis

burnedoutorthereisamalfunctioninthe

systemwhichmustberepaired.

Note:Ifenginewasjustturnedoff,itmaytake

1to2minutesforthelighttocomeon.

Glow-PlugIndicatorLight

Theglow-plugindicatorlight(Figure5)illuminatesred

whentheglowplugsareactivated.

Important:Theglow-plugindicatorlightturns

onforanadditional15secondswhentheswitch

returnstotheSTARTposition.

16

Coolant-TemperatureGaugeand

Light

Thecoolant-temperaturegaugeandlightregistersthe

coolanttemperatureintheengineandoperatesonly

whenthekeyswitchisinONposition(Figure5).The

indicatorlightblinksrediftheengineoverheats.

ChargeIndicator

Thechargeindicatorilluminateswhenthebattery

discharges.Ifthelightilluminatesduringoperation,

stopthemachine,shutofftheengine,andcheckfor

possiblecauses,suchasthealternatorbelt(Figure5).

Important:Ifthealternatorbeltislooseor

broken,donotoperatethemachineuntilthe

adjustmentorrepairiscomplete.Failureto

observethisprecautionmaydamagetheengine.

Checktheoperationofthewarninglightsasfollows:

•Engagetheparkingbrake.

•TurnthekeyswitchtotheON/PREHEATposition,

butdonotstarttheengine.Thecoolant

temperature,chargeindicator,andoil-pressure

lightsshouldglow.Ifanylightdoesnotfunction,

eitherabulbisburnedoutorthereisamalfunction

inthesystemthatyoumustrepair.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.

ItdisplaysonlywhenkeyswitchisintheONposition

(Figure5).Theredsegmentofthedisplayindicatesa

low-fuellevelandtheashingredlightindicatesthat

thefuelinthetankisnearempty.

4-WheelDriveSwitch

4-WheelDriveModelsOnly

Whenthe4WDswitch(Figure5)ison,themachine

automaticallyengagesthe4-wheeldriveifthesensor

detectsthebackwheelsspinningfreely.Whenthe

4-wheeldriveisengaged,the4WDswitchlightturns

on.

High-FlowHydraulicsSwitch

TCModelsOnly

Turnontheswitchtoactivatethehigh-owhydraulics

(Figure5).

HornButton

TCModelsOnly

Pressingthehornbuttonactivatesthehorn(Figure5).

Pressthehornbuttontosoundthehorn.

Tachometer

Thetachometerdisplaysthespeedoftheengine

(Figure5andFigure9).

Note:Thewhitetriangleindicatesthedesiredengine

speedfor540rpmPTOoperation.

g010514

Figure9

1.Enginespeed(rpm)2.3,300rpmfor540rpm

PTOoperation

Speedometer

Thespeedometerregistersthegroundspeedofthe

machine(Figure5).Thespeedometerisinmph,but

youcaneasilyconvertittokm/h;refertoConverting

theSpeedometer(page55).

PowerPoint

Usethepowerpoint(Figure5)topoweroptional12

Velectricalaccessories.

17

PassengerHandhold

Thepassengerhandholdislocatedonthedashboard

(Figure10).

g009815

Figure10

1.Passengerhandhold2.Storagecompartment

Seat-AdjustmentLever

Youcanadjusttheseatforwardandrearwardforyour

comfort(Figure11).

g021227

Figure11

1.Seat-adjustmentlever

18

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Overallwidth160cm(63inches)

Withoutbed:326cm(128inches)

Withfullbed:331cm(130inches) Overalllength

With2/3bedinrear-mountinglocation:346cm(136inches)

Model07385:887kg(1,956lb)

Model07385H:887kg(1,956lb)

Model07385TC:924kg(2,037lb)

Model07387:914kg(2,015lb)

Model07387H:914kg(2,015lb)

Baseweight(dry)

Model07387TC:951kg(2,096lb)

Model07385:1471kg(3,244lb)

Model07385TC:1435kg(3,163lb)

Model07387:1445kg(3,185lb)

Ratedcapacity(includes91kg(200lb)operator,91kg(200lb)

passenger,andloadedattachment)

Model07387TC:1408kg(3,104lb)

Maximumgrossvehicleweight(GVW)2359kg(5,200lb)

Tongueweight:272kg(600lb)

TowcapacityMaximumtrailerweight:1587kg(3,500lb)

Groundclearance18cm(7inches)withnoload

Wheelbase118cm(70inches)

Front:117cm(46inches)

Wheeltread(centerlinetocenterline)Rear:121cm(48inches)

Height191cm(75inches)tothetopoftherollbar

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora

listofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

19

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Ensurethatyouandyourpassengersdonot

exceedthenumberofhandholdsequippedonthe

machine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand

replaceallillegibleormissingdecals.Donot

operatethemachineunlesstheyarepresentand

functioningproperly.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page31).

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Fronttiresairpressurespecication:220kPa(32

psi)

Teartiresairpressurespecication:124kPa(18

psi)

Important:Checkthetirepressurefrequently

toensureproperination.Ifthetiresarenot

inatedtothecorrectpressure,thetireswillwear

prematurelyandmaycausethe4-wheeldriveto

bind.

Figure12showsanexampleoftirewearcausedby

under-ination.

g010294

Figure12

1.Under-inatedtire

Figure13showsanexampleoftirewearcausedby

over-ination.

g010293

Figure13

1.Over-inatedtire

20

Page is loading ...

Toro Workman HDX-D series Original Instructions Manual

This manual is also suitable for

Toro Workman HDX-D series Original Instructions Manual

Related papers

Other documents