Toro Workman HDX-D series Original Instructions Manual

Category
Motorcycles
Type
Original Instructions Manual
FormNo.3421-744RevA
Workman®HDX-DUtilityVehicle
withBed
ModelNo.07385—SerialNo.401420001andUp
ModelNo.07385TC—SerialNo.401380001andUp
ModelNo.07387—SerialNo.401420001andUp
ModelNo.07387TC—SerialNo.401420001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3421-744*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Introduction
Thisutilityvehicleisintendedtobeprimarilyused
off-highwaytotransportpeopleandmaterialloads.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DistributororToroCustomerServiceandhavethe
modelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g239545
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................12
1InstallingtheSteeringWheel..........................12
2InstallingtheRolloverProtectionSystem
(ROPS).........................................................13
3CheckingtheFluidLevelsandTire
Pressure.......................................................13
4BurnishingtheBrakes....................................13
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................19
Attachments/Accessories.................................19
BeforeOperation.................................................20
BeforeOperationSafety...................................20
PerformingDailyMaintenance..........................20
CheckingtheTirePressure...............................20
AddingFuel......................................................21
BreakinginaNewMachine..............................21
CheckingtheSafety-InterlockSystem..............22
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheCargoBed..................................24
StartingtheEngine...........................................25
Engagingthe4-WheelDrive.............................25
DrivingtheMachine..........................................26
StoppingtheMachine.......................................26
ShuttingOfftheEngine.....................................26
UsingtheDifferentialLock................................26
UsingtheHydraulicControl..............................27
AfterOperation....................................................29
AfterOperationSafety......................................29
TransportingtheMachine.................................29
TowingtheMachine..........................................29
TowingaTrailer................................................30
Maintenance...........................................................31
RecommendedMaintenanceSchedule(s)...........31
MaintainingtheMachineunderSpecial
OperatingConditions....................................33
Pre-MaintenanceProcedures..............................33
MaintenanceSafety..........................................33
PreparingtheMachineforMaintenance............33
UsingtheBedSupport......................................34
RemovingtheFullBed......................................35
InstallingtheFullBed........................................35
RaisingtheMachine.........................................36
RemovingandInstallingtheHood....................37
Lubrication..........................................................38
GreasingtheBearingsandBushings................38
EngineMaintenance...........................................40
EngineSafety...................................................40
ServicingtheAirCleaner..................................40
ServicingtheEngineOil....................................41
FuelSystemMaintenance...................................43
ServicingtheFuelFilter/Water
Separator......................................................43
InspectingFuelLinesandConnections.............43
ElectricalSystemMaintenance...........................44
ElectricalSystemSafety...................................44
ServicingtheFuses..........................................44
Jump-StartingtheMachine...............................44
ServicingtheBattery.........................................45
DriveSystemMaintenance..................................46
CheckingtheFrontDifferential-Oil
Level.............................................................46
ChangingtheFrontDifferentialOil....................46
InspectingtheConstant-VelocityBoot..............46
AdjustingtheShiftCables.................................47
AdjustingtheHigh-LowCable...........................47
AdjustingDifferential-LockCable......................47
InspectingtheTires..........................................48
TorquingtheWheelLugNuts............................48
CoolingSystemMaintenance..............................49
CoolingSystemSafety.....................................49
CheckingtheEngine-CoolantLevel..................49
RemovingDebrisfromtheCooling
System..........................................................50
ChangingtheEngineCoolant...........................50
BrakeMaintenance.............................................51
CheckingtheBrake-FluidLevel........................51
AdjustingtheParkingBrake..............................52
BeltMaintenance................................................53
AdjustingtheAlternatorBelt.............................53
ControlsSystemMaintenance.............................53
AdjustingtheClutchPedal................................53
AdjustingtheAcceleratorPedal........................54
ConvertingtheSpeedometer............................55
HydraulicSystemMaintenance...........................55
HydraulicSystemSafety...................................55
CheckingtheTransaxle/Hydraulic-Fluid
Level.............................................................55
CheckingtheHigh-FlowHydraulic-Fluid
Level.............................................................56
ChangingtheHydraulicFluidandCleaning
theStrainer...................................................57
ReplacingtheHydraulicFilter...........................57
ChangingtheHigh-FlowHydraulicFluidand
Filter..............................................................58
RaisingtheCargoBedinanEmergency...........59
Cleaning..............................................................60
WashingtheMachine.......................................60
Storage...................................................................61
StorageSafety..................................................61
StoringtheMachine..........................................61
Troubleshooting......................................................62
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafety-alert
symbol(Figure2),whichmeansCaution,Warning,
orDanger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
Thismachinehasbeendesignedinaccordancewith
therequirementsofSAEJ2258.
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
OperatorsManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepthemachineasafedistanceawayfrom
bystanderswhileitismoving.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicingorfueling.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal93-9852
93-9852
1.Warning—readtheOperatorsManual.2.Crushinghazard—installthecylinderlock.
decal93-9868
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
decal93-9879
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
5
decal105-4215
105-4215
1.Warning—avoidpinchpoints.
decal105-7977
105–7977
1.Tank2.Pressure
decal106-2353
106-2353
1.Electricalpowerpoint
decal106-2355
106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
6
decal106-2377
106-2377
1.Locked8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystandersasafe
distanceawayfromthemachine.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertakeoff(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
7
decal106-7767
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal115-2281
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—shutoff
8
decal115-2282
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine,donotcarry
passengersinthecargobed,keeparmsandlegsinsideofthemachineatalltimes,anduseseatbeltsandhandholds.
decal115-7723
115-7723
1.Warning—thehydraulic-uidpressureis124bar(1,800psi).
2.CouplerA
3.CouplerB
decal115-7739
115-7739
1.Falling,crushinghazard,bystanders—noridersonmachine
decal115-7741
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
decal115-7756
115-7756
1.High-owhydraulics—engaged
decal115-7813
115-7813
1.Poweroutlet(10A)5.Lights,brake(15A)
2.Switchedpower(10A)6.Hazard(10A)
3.Fuelpump,supervisor
switch(10A)
7.4WD,Transmission(10A)
4.Horn,powerpoint(15A)
9
decal115-7814
115-7814
decal117-2718
117-2718
decal121-6286
121-6286
1.Checkthecoolantlevel
dailybeforeuseof
themachine.Read
theOperator'sManual
beforecheckingthe
engine-coolantlevel.
2.Donotopenoraddcoolant
totheradiator;doingso
introducesairintothe
systemandresultsin
enginedamage.Add
onlyenginecoolanttothe
reservoir.
decal121-6287
121-6287
1.Fillthereservoirwithenginecoolanttothebottomofthe
llerneck.
10
decal121-9776
121-9776
1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.
4.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeyfromthekeyswitchbeforewalkingawayfrom
themachine.
2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross
cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.
3.Firehazard—shutofftheenginebeforerefuelingthemachine.
decal136-1163
136-1163
1.Donotexceedatransport
loadof1591kg(3,500lb).
2.Donotexceedatongue
weightof273kg(600lb).
decal137-9895
137-9895
1.4x4autoenable—off
decal137-9896
137-9896
1.4x4engagebutton
11
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Steeringwheel1Installthesteeringwheel(TCmodels
only).
ROPSframe1
2Flange-headbolt(1/2x1-1/4inches)6
MounttheRolloverProtectionSystem
(ROPS).
3NopartsrequiredChecktheuidlevelsandtirepressure.
4NopartsrequiredBurnish(break-in)thebrakes.
Note:Determinetheleftandrightsideofthemachine
fromthenormaloperatingposition.
1
InstallingtheSteering
Wheel
TCModelsOnly
Partsneededforthisprocedure:
1Steeringwheel
Procedure
1.Releasethetabsonthebackofthesteering
wheelthatholdthecentercoverinplace,and
removethecoverfromthehubofthesteering
wheel.
2.Removethelocknutandwasherfromthe
steeringshaft.
3.Slidethesteeringwheelandwasherontothe
shaft.
Note:Alignthesteeringwheelontheshaftso
thatthecrossbeamishorizontalwhenthetires
arepointedstraightaheadandthethickerspoke
ofthesteeringwheelisdownward.
Note:Thedustcoverispositionedontothe
steeringshaftatthefactory.
4.Securethesteeringwheeltotheshaftwiththe
locknutandtorquethelocknutto24to29N∙m
(18to22ft-lb)asshowninFigure3.
5.Alignthetabsofthecoverwiththeslotsinthe
steeringwheelandsnapthecoverontothe
steeringwheelhub(Figure3).
g008397
Figure3
1.Steeringshaft5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Cover
4.Tabslotsinwheel8.Tabsincover
12
2
InstallingtheRollover
ProtectionSystem(ROPS)
Partsneededforthisprocedure:
1ROPSframe
6Flange-headbolt(1/2x1-1/4inches)
Procedure
1.Applymedium-grade(service-removable)
thread-lockingcompoundtothethreadsofthe6
ange-headbolts(1/2x1-1/4inches).
2.AligneachsideoftheROPSwiththemounting
holesoneachsideofthemachineframe(Figure
4).
g009812
Figure4
1.ROPSmountingbracket2.Flange-headbolt(1/2x
1-1/4inches)
3.SecuretheROPSmountingbrackettothe
machineframeusing3ange-headbolts(1/2x
1-1/4inches)oneachside(Figure4).
4.Torquetheange-headbolts(1/2x1-1/4inches)
to115N∙m(85ft-lb).
3
CheckingtheFluidLevels
andTirePressure
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandafter
yourststarttheengine;refertoCheckingthe
Engine-OilLevel(page41).
2.Checkthetransaxle/hydraulic-uidlevelbefore
yourststarttheengine;refertoCheckingthe
Transaxle/Hydraulic-FluidLevel(page55).
3.Checkthebrake-uidlevelbeforeyourststart
theengine;refertoCheckingtheBrake-Fluid
Level(page51).
4.Checktheairpressureinthetires;referto
CheckingtheTirePressure(page20).
4
BurnishingtheBrakes
NoPartsRequired
Procedure
Toensureoptimumperformanceofthebrakesystem,
burnish(break-in)thebrakesbeforeuse.
1.Bringthemachineuptofullspeed,applythe
brakestorapidlystopthemachinewithout
lockingupthetires.
2.Repeatthisprocedure10times,waiting1minute
betweenstops,toavoidoverheatingthebrakes.
Important:Thisprocedureismosteffective
ifthemachineisloadedwith454kg(1,000
lb).
13
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ControlPanel
g240582
Figure5
1.Lightswitch9.Keyswitch
2.High-owhydraulics
switch(TCmodelsonly)
10.Powerpoint
3.Horn(TCmodelsonly)11.Thirdhighlockoutswitch
4.Tachometer12.Oil-pressure-warninglight
5.Hourmeter13.Glow-plugindicator
6.Speedometer14.Chargeindicator
7.Coolant-temperature
gaugeandlight
15.4-wheeldriveswitch
(4-wheeldrivemodels
only)
8.Fuelgauge
AcceleratorPedal
Usetheacceleratorpedal(Figure6)tovarytheground
speedofthemachinewhenthetransmissionisin
gear.Pressingdowntheacceleratorpedalincreases
theenginespeedandgroundspeed.Releasingthe
pedaldecreasestheenginespeedandgroundspeed.
g036549
Figure6
1.Clutchpedal3.Acceleratorpedal
2.Brakepedal
ClutchPedal
Youmustfullypresstheclutchpedal(Figure6)
todisengagetheclutchwhenstartingtheengine
orshiftingtransmissiongears.Releasethepedal
smoothlywhenthetransmissionisingeartoprevent
unnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutor
theclutchslips,causingheatandwear.Never
holdthemachinestoppedonahillusingthe
clutchpedal.Damagetotheclutchmayoccur.
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure6).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonal
injury.
Ifthebrakepedaltravelstowithin25mm(1
inch)ofthemachineoorboard,adjustor
repairthebrakes.
14
Gear-ShiftLever
Fullypresstheclutchpedalandmovetheshiftlever
(Figure7)intothedesiredgearselection.Adiagram
oftheshiftpatternisshownbelow.
g009160
Figure7
Important:Donotshiftthetransaxletothe
REVERSEorFORWARDgearunlessthemachineis
motionless;otherwise,youcoulddamagethe
transaxle.
CAUTION
Down-shiftingfromtoohighaspeedcan
causetherearwheelstoskid,resultinginloss
ofmachinecontrolaswellasclutchand/or
transmissiondamage.
Shiftsmoothlytoavoidgrindingthegears.
DifferentialLock
Thedifferentiallock(Figure8)allowstherearaxle
tolockforincreasedtraction.Youcanengagethe
differentiallockwhenthemachineisinmotion.
Movetheleverforwardandtotherighttoengage
thelock.
Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inthelossofmachinecontrol.
Donotoperatethemachinewiththe
differentiallockonwhenmakingsharp
turnsorathighspeeds;refertoAdjusting
Differential-LockCable(page47).
g240581
Figure8
1.Parking-brakelever5.High-lowrangeshifter
2.Hydraulic-bedlift6.4-wheeldrivebutton
(4-wheeldrivemodels
only)
3.Hydraulic-liftlock7.Gear-shiftlever
4.Differentiallock
Parking-BrakeLever
Wheneveryoushutofftheengine,engagethe
parkingbrake(Figure8)topreventthemachinefrom
accidentallymoving.
Toengagetheparkingbrake,pullbackonthe
parking-brakelever.
Todisengagetheparkingbrake,pushthe
parking-brakeleverforward.
Note:Disengagetheparkingbrakebefore
movingthemachine.
Ifyouparkthemachineonasteepgrade,engagethe
parkingbrake,shiftthetransmissionintoFIRSTgear
onauphillgradeorREVERSEgearonadownhillgrade,
andplacechocksatthedownhillsideofthewheels.
Hydraulic-LiftLever
Thehydraulicliftraisesandlowersthebed.Move
itrearwardtoraisethebed,andforwardtolowerit
(Figure8).
Important:Whenloweringthebed,holdthelever
intheforwardpositionfor1to2secondsafterthe
bedcontactstheframetosecureitinthelowered
position.Donotholdthehydraulicliftintheraise
orlowerpositionformorethan5seconds,once
thecylindersreachtheendoftheirtravel.
15
Hydraulic-LiftLock
Thehydraulic-liftlocksecurestheliftlever,sothatthe
hydrauliccylindersdonotoperatewhenthemachine
isnotequippedwithabed(Figure8).Italsolocksthe
liftleverintheONpositionwhenusingthehydraulics
forattachments.
High-LowRangeShifter
Thehigh-lowrangeshifteradds3additionalspeeds
forprecisespeedcontrol(Figure8):
Youmuststopthemachinecompletelybefore
shiftingbetweentheHIGHandLOWrange.
Shiftonlevelgroundonly.
Presstheclutchpedalfully.
MovetheleverfullyforwardforHIGHandfully
rearwardforLOW.
HIGHrange—Forhigherspeeddrivingonlevel,dry
surfaceswithlightloads.
LOWrange—Forlow-speeddriving.Usethis
rangewhengreaterthannormalpowerorcontrol
isnecessary.Forexample,steepgrades,difcult
terrain,heavyloads,slowspeedbuthigh-engine
speed(spraying).
Important:ThereisalocationbetweenHIGHand
LOWinwhichthetransaxleisinneitherrange.
DonotusethispositionasaNEUTRALposition,
becausethemachinecouldmoveunexpectedlyif
theHigh-Lowshifterisbumpedandthegear-shift
leverisingear.
4-WheelDriveButton
4-WheelDriveModelsOnly
Toengagethe4-wheeldrivemanually,pressand
holdthe4WDbutton(Figure8)onthecenterconsole
whilethevehicleisinmotionandthe4-wheeldrive
engages.
KeySwitch
Usethekeyswitch(Figure5)tostartandshutoff
theengine.
Thekeyswitchhas3positions:OFF,ON,andSTART.
RotatethekeyswitchclockwisetotheSTARTposition
toengagethestartermotor.Releasethekeyswitch
whentheenginestarts.Thekeyswitchmoves
automaticallytotheONposition.
Toshuttheengineoff,rotatethekeyswitch
counterclockwisetotheOFFposition.
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure5)startstofunction
wheneveryourotatethekeyswitchtotheONposition
oriftheengineisrunning.
Third-High-LockoutSwitch
Movethethird-high-lockoutswitch(Figure5)tothe
SLOWpositionandremovethekeytopreventtheuse
ofthirdgearwhenintheHIGHrange.Theengine
shutsoffiftheshiftlevermovestothirdgearwhen
inHIGHrange.
Note:Thekeyisremovableineitherposition.
LightSwitch
Pushthelightswitch(Figure5)totoggletheheadlights
onoroff.
Oil-Pressure-WarningLight
Theoil-pressure-warninglight(Figure5)illuminatesif
theengine-oilpressuredropsbelowasafelevelwhile
theengineisrunning.
Important:Ifthelightickersorremainson,stop
themachine,shutofftheengine,andcheckthe
oillevel.Iftheoillevelislow,butaddingoildoes
notcausethelighttogooutwhentheengine
isstarted,shutofftheengineimmediately,and
contactyourAuthorizedToroServiceDealerfor
assistance.
Checktheoperationofthewarninglightsasfollows:
1.Engagetheparkingbrake.
2.TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.
Note:Theoil-pressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbis
burnedoutorthereisamalfunctioninthe
systemwhichmustberepaired.
Note:Ifenginewasjustturnedoff,itmaytake
1to2minutesforthelighttocomeon.
Glow-PlugIndicatorLight
Theglow-plugindicatorlight(Figure5)illuminatesred
whentheglowplugsareactivated.
Important:Theglow-plugindicatorlightturns
onforanadditional15secondswhentheswitch
returnstotheSTARTposition.
16
Coolant-TemperatureGaugeand
Light
Thecoolant-temperaturegaugeandlightregistersthe
coolanttemperatureintheengineandoperatesonly
whenthekeyswitchisinONposition(Figure5).The
indicatorlightblinksrediftheengineoverheats.
ChargeIndicator
Thechargeindicatorilluminateswhenthebattery
discharges.Ifthelightilluminatesduringoperation,
stopthemachine,shutofftheengine,andcheckfor
possiblecauses,suchasthealternatorbelt(Figure5).
Important:Ifthealternatorbeltislooseor
broken,donotoperatethemachineuntilthe
adjustmentorrepairiscomplete.Failureto
observethisprecautionmaydamagetheengine.
Checktheoperationofthewarninglightsasfollows:
Engagetheparkingbrake.
TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.Thecoolant
temperature,chargeindicator,andoil-pressure
lightsshouldglow.Ifanylightdoesnotfunction,
eitherabulbisburnedoutorthereisamalfunction
inthesystemthatyoumustrepair.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.
ItdisplaysonlywhenkeyswitchisintheONposition
(Figure5).Theredsegmentofthedisplayindicatesa
low-fuellevelandtheashingredlightindicatesthat
thefuelinthetankisnearempty.
4-WheelDriveSwitch
4-WheelDriveModelsOnly
Whenthe4WDswitch(Figure5)ison,themachine
automaticallyengagesthe4-wheeldriveifthesensor
detectsthebackwheelsspinningfreely.Whenthe
4-wheeldriveisengaged,the4WDswitchlightturns
on.
High-FlowHydraulicsSwitch
TCModelsOnly
Turnontheswitchtoactivatethehigh-owhydraulics
(Figure5).
HornButton
TCModelsOnly
Pressingthehornbuttonactivatesthehorn(Figure5).
Pressthehornbuttontosoundthehorn.
Tachometer
Thetachometerdisplaysthespeedoftheengine
(Figure5andFigure9).
Note:Thewhitetriangleindicatesthedesiredengine
speedfor540rpmPTOoperation.
g010514
Figure9
1.Enginespeed(rpm)2.3,300rpmfor540rpm
PTOoperation
Speedometer
Thespeedometerregistersthegroundspeedofthe
machine(Figure5).Thespeedometerisinmph,but
youcaneasilyconvertittokm/h;refertoConverting
theSpeedometer(page55).
PowerPoint
Usethepowerpoint(Figure5)topoweroptional12
Velectricalaccessories.
17
PassengerHandhold
Thepassengerhandholdislocatedonthedashboard
(Figure10).
g009815
Figure10
1.Passengerhandhold2.Storagecompartment
Seat-AdjustmentLever
Youcanadjusttheseatforwardandrearwardforyour
comfort(Figure11).
g021227
Figure11
1.Seat-adjustmentlever
18
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Overallwidth160cm(63inches)
Withoutbed:326cm(128inches)
Withfullbed:331cm(130inches) Overalllength
With2/3bedinrear-mountinglocation:346cm(136inches)
Model07385:887kg(1,956lb)
Model07385H:887kg(1,956lb)
Model07385TC:924kg(2,037lb)
Model07387:914kg(2,015lb)
Model07387H:914kg(2,015lb)
Baseweight(dry)
Model07387TC:951kg(2,096lb)
Model07385:1471kg(3,244lb)
Model07385TC:1435kg(3,163lb)
Model07387:1445kg(3,185lb)
Ratedcapacity(includes91kg(200lb)operator,91kg(200lb)
passenger,andloadedattachment)
Model07387TC:1408kg(3,104lb)
Maximumgrossvehicleweight(GVW)2359kg(5,200lb)
Tongueweight:272kg(600lb)
TowcapacityMaximumtrailerweight:1587kg(3,500lb)
Groundclearance18cm(7inches)withnoload
Wheelbase118cm(70inches)
Front:117cm(46inches)
Wheeltread(centerlinetocenterline)Rear:121cm(48inches)
Height191cm(75inches)tothetopoftherollbar
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora
listofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
19
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Ensurethatyouandyourpassengersdonot
exceedthenumberofhandholdsequippedonthe
machine.
Checkthatallsafetydevicesanddecalsarein
place.Repairorreplaceallsafetydevicesand
replaceallillegibleormissingdecals.Donot
operatethemachineunlesstheyarepresentand
functioningproperly.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page31).
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Fronttiresairpressurespecication:220kPa(32
psi)
Teartiresairpressurespecication:124kPa(18
psi)
Important:Checkthetirepressurefrequently
toensureproperination.Ifthetiresarenot
inatedtothecorrectpressure,thetireswillwear
prematurelyandmaycausethe4-wheeldriveto
bind.
Figure12showsanexampleoftirewearcausedby
under-ination.
g010294
Figure12
1.Under-inatedtire
Figure13showsanexampleoftirewearcausedby
over-ination.
g010293
Figure13
1.Over-inatedtire
20
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Toro Workman HDX-D series Original Instructions Manual

Category
Motorcycles
Type
Original Instructions Manual

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