Toro Workman GTX EFI Utility Vehicle User manual

Brand: Toro

Model: Workman GTX EFI Utility Vehicle

Type: User manual

FormNo.3422-243RevC

Workman®GTXEFIUtilityVehicle

withExtendedChassis

ModelNo.07042EX—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3422-243*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Pleaserefertotheenginemanufacturer’sinformation

includedwiththemachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Introduction

Thisutilityvehicleisintendedtobeprimarilyused

off-highwaytotransportpeopleandmaterialloads.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g235847

Figure1

BottomofSeatAssemblyShown

1.Modelandserial-numberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

1InstallingtheSteeringWheel(International

ModelsOnly)...................................................8

2CheckingtheFluidLevelsandTire

Pressure.........................................................8

3BurnishingtheBrakes......................................9

4ReadingtheManualandViewingthe

SetupMaterial.................................................9

ProductOverview...................................................10

Controls...........................................................10

Specications..................................................13

Attachments/Accessories.................................13

BeforeOperation.................................................14

BeforeOperationSafety...................................14

PerformingDailyMaintenance..........................14

CheckingtheTirePressure...............................14

AddingFuel......................................................15

BreakinginaNewMachine..............................15

DuringOperation.................................................16

DuringOperationSafety...................................16

OperatingtheCargoBed..................................18

UsingtheRearCargoBedAccessory

Mount............................................................20

LoadingtheCargoBed.....................................21

StartingtheEngine...........................................21

StoppingtheMachine.......................................22

AfterOperation....................................................22

AfterOperationSafety......................................22

TransportingtheMachine.................................22

TowingtheMachine..........................................23

TowingaTrailer................................................23

Maintenance...........................................................24

RecommendedMaintenanceSchedule(s)...........25

DailyMaintenanceChecklist.............................26

MaintainingtheMachineunderSpecial

OperatingConditions....................................26

Pre-MaintenanceProcedures..............................27

MaintenanceSafety..........................................27

PreparingtheMachineforMaintenance............27

LiftingtheMachine...........................................28

AccessingtheHood..........................................28

RemovingtheBenchCushion...........................29

InstallingtheBenchCushion............................29

Lubrication..........................................................30

GreasingtheMachine.......................................30

GreasingtheFrontWheelBearings..................30

EngineMaintenance...........................................33

EngineSafety...................................................33

ServicingtheAirCleaner..................................33

ServicingtheEngineOil....................................35

ServicingtheSparkPlug...................................36

AdjustingtheHigh/LowIdle..............................37

FuelSystemMaintenance...................................37

InspectingFuelLinesandConnections.............37

ReplacingtheFuelFilter...................................37

ServicingtheCarbonCanister..........................38

ElectricalSystemMaintenance...........................39

ElectricalSystemSafety...................................39

ServicingtheBattery.........................................39

ReplacingtheFuses.........................................41

MaintainingtheHeadlights...............................42

DriveSystemMaintenance..................................43

MaintainingtheTires........................................43

InspectingtheSteeringandSuspension

Components.................................................44

AdjustingtheFrontWheelAlignment................44

CheckingtheTransaxle-FluidLevel..................45

ChangingtheTransaxleFluid...........................45

CheckingtheNeutralGear-Shift

Position.........................................................46

AdjustingtheNeutralGear-Shift

Position.........................................................46

MaintainingthePrimary-DriveClutch................47

ReducingtheT opSpeed...................................47

CoolingSystemMaintenance..............................48

CoolingSystemSafety.....................................48

CleaningtheEngine-CoolingAreas..................48

BrakeMaintenance.............................................49

CheckingtheParkingBrake.............................49

AdjustingtheParkingBrake..............................49

CheckingtheBrake-FluidLevel........................49

InspectingtheBrakes.......................................50

ChangingtheBrakeFluid.................................50

BeltMaintenance................................................50

ServicingtheDriveBelt.....................................50

AdjustingtheStarter-GeneratorBelt.................51

ChassisMaintenance...........................................51

AdjustingtheCargo-BedLatches.....................51

Cleaning..............................................................52

WashingtheMachine.......................................52

Storage...................................................................53

StorageSafety..................................................53

StoringtheMachine..........................................53

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alert

symbol(Figure2),whichmeansCaution,Warning,

orDanger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicingorfueling.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal99-7345

99-7345

1.Warning—readtheOperator'sManual.

2.Hotsurface/burnhazard—stayasafedistanceawayfrom

thehotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsinplace.

4.Crushinghazard,cargobed—usetheproprodtosupport

thecargobed.

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

decal115-7739

115-7739

1.Falling,crushinghazard—donotcarrypassengers.

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts;keepallguards

andshieldsinplace.

decal131-8410

131-8410

1.Firehazard—shutofftheenginebeforefueling.

decal131-8414

131-8414

1.Warning—readthe

Operator'sManual.

3.Tippinghazard—drive

slowlyacrossorupslopes;

taketurnsslowly;donot

exceedspeedsof25kph

(16mph);driveslowly

whenhaulingcargo;drive

slowlyonuneventerrain.

2.Warning—receiveproper

trainingbeforeoperating

themachine.

4.Fallinghazard;severing

hazardoflimbs—donot

carrypassengersinthe

bed;donotcarryextra

passengersinbetween

theseats;donotputyour

armsorlegsoutsideofthe

machinewhileoperating.

decal131-8463

131-8463

1.Forward3.Reverse

2.Neutral

200 LBS

91 KG

1500 LBS

680 KG

137-9984

decal137-9984

137-9984

1.Donotexceedatongue

weightof91kg(200lb).

2.Donotexceedatransport

loadof680kg(1,500lb).

decal138-3524

138-3524

1.Light—On2.Light—Off3.Raisethebed.4.Lowerthebed.

decal138-3397

138-3397

EFIModelsOnly

1.Horn4.Engine—start

2.Off5.Tostarttheengine:1)Sit

intheoperator'sposition;

2)Disengagetheparking

brake;3)Turnthekeyto

theengineSTARTposition;

4)Pressthebrakepedal.

3.On6.Toshutofftheengine:1)

Releasethebrakepedal;

2)Engagetheparking

brake;3)Turnthekey

totheOFFposition;4)

Removethekey.

decal138-3528

138-3528

EFIModelsOnly

1.ReadtheOperator’s

Manualbeforeperforming

maintenance.

5.Sparkplugairgap

2.Engineintake/airlter6.Engineoil

3.Fuellter7.Transmissionuid

4.Sparkplug8.Brakeuid

decal138-5599

138-5599

1.ReadtheOperator's

Manualforfuse

information.

5.USBpowerpoint/options

(10A)

2.Horn(30A)6.Fuel(10A)

3.Mainpower(15A)7.Optionalliftkit(15A)

4.Headlights(10A)

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Steeringwheel1

Steeringwheelcover1

Washer(1/2inch)1

1Dustcover1

Installthesteeringwheel(International

modelsonly).

2Nopartsrequired–Checktheuidlevelsandtirepressure.

3Nopartsrequired–Burnish(break-in)thebrakes.

Operator'sManual1

Engineowner'smanual1

Registrationcard1

PredeliveryInspectionForm1

CerticateofQuality1

Key2

ReadtheOperator'sManualandview

thesetupmaterialbeforeoperatingthe

machine.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

InstallingtheSteering

Wheel(InternationalModels

Only)

Partsneededforthisprocedure:

1Steeringwheel

1Steeringwheelcover

1Washer(1/2inch)

1Dustcover

Procedure

1.Ifthecoverisinstalled,removeitfromthehub

ofthesteeringwheel(Figure3).

2.Removethelocknut(1/2inch)fromthesteering

shaft(Figure3).

3.Slidethesteeringwheel,dustcover,andwasher

(1/2inch)ontothesteeringshaft(Figure3).

Note:Withthefrontwheelsstraight,orientthe

steeringwheelsothatthesmallerspokeonthe

steeringwheelisvertical.

4.Securethesteeringwheeltotheshaftwiththe

locknut(1/2inch)andtightenitto18to30N∙m

(13to22ft-lb).

5.Installthecoveronthesteeringwheel(Figure3).

g198932

Figure3

1.Steeringwheelcover4.Steeringwheel

2.Locknut(1/2inch)5.Dustcover

3.Washer(1/2inch)6.Steeringshaft

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandafter

yourststarttheengine;refertoCheckingthe

Engine-OilLevel(page35).

2.Checkthebrake-uidlevelbeforeyourststart

theengine;refertoCheckingtheBrake-Fluid

Level(page49).

3.Checkthetransaxle-uidlevelbeforeyou

rststarttheengine;refertoCheckingthe

Transaxle-FluidLevel(page45).

4.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page14).

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem,

burnish(break-in)thebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe

brakestorapidlystopthemachinewithout

lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute

betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith227kg(500lb).

ReadingtheManualand

ViewingtheSetupMaterial

Partsneededforthisprocedure:

1Operator'sManual

1Engineowner'smanual

1Registrationcard

1PredeliveryInspectionForm

1CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManualandtheengine

owners'smanual.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

ProductOverview

Controls

Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ControlPanel

g033921

Figure4

1.Steeringwheel6.USBpowerpoint

2.Gear-shiftindicator7.Parking-brakelever

3.Gear-shiftlever8.Chokecontrol

4.Hornbutton(Internationalmodelsonly)9.Brakepedal

5.Keyswitch10.Acceleratorpedal

AcceleratorPedal

Usetheacceleratorpedal(Figure4)tovarythe

groundspeedofthemachine.Pressingdownthe

acceleratorpedalstartstheengine.Pressingthe

pedalfartherincreasesthegroundspeed.Releasing

thepedalslowsthemachine,andtheengineshutsoff.

Note:Themaximumforwardspeedis26km/h

(16mph).

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure4).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonal

injury.

Ifthebrakepedaltravelstowithin25mm(1

inch)ofthemachineoorboard,adjustor

repairthebrakes.

KeySwitch

Thekeyswitchislocatedatthelower,rightcornerof

thedashpanel(Figure4).

Thekeyswitchhas3positions:OFF,ON,andSTART.

Thereare2modesofstartingthemachine;referto

StartingtheEngine(page21).

Parking-BrakeLever

Theparking-brakeleverislocatedonthecontrol

panel(Figure4).

Wheneveryoushutofftheengine,engagetheparking

braketopreventthemachinefromaccidentally

moving.Ifthemachineisparkedonasteepgrade,

ensurethatyouengagetheparkingbrake.

Toengagetheparkingbrake,pulltheparking-brake

levertowardyou(Figure5).

g033923

Figure5

1.Parking-brakelever

Todisengagetheparkingbrake,pushdownthe

buttonontopoftheparking-brakelever,pullthe

parking-brakelevertowardyoutoreleasepressure,

andthenpushtheparking-brakeleverforward(Figure

6).

g033924

Figure6

1.Parking-brakelever

ChokeControl

Thechokecontrolislocatedonthecontrolpanel.Use

thechoketohelpstartacoldenginebypullingthe

chokecontroloutward(Figure4).Aftertheengine

starts,adjustthechoketokeeptheenginerunning

smoothly.Astheenginewarmsup,pushinthechoke

controltotheOFFposition.

Gear-ShiftLeverandGear-Shift

Indicator

Thegear-shiftlevercanbesetto3positionson

thegear-shiftindicator:FORWARD,REVERSE,and

NEUTRAL(Figure7).

Note:Theenginestartsandrunsinanyofthe3

positions.

FromtheNEUTRALposition,youcanmovethe

gear-shiftleverlefttotheFORWARDpositionorright

totheREVERSEposition(Figure7).

Important:Alwaysstopthemachinebefore

changinggears.

g033922

Figure7

1.Gear-shiftindicator2.Gear-shiftlever

HornButton

InternationalModelsOnly

Thehornbuttonislocatedonthecontrolpanel(Figure

4).Pressthehornbuttontosoundthehorn.

LightSwitch

Thelightswitchislocatedtotheleftofthesteering

column(Figure8).Usethelightswitchtoilluminate

theheadlights.Pushthelightswitchuptoturnonthe

headlights.Pushthelightswitchdowntoturnoffthe

lights.

g033954

Figure8

1.Lightswitch2.Hourmeter

HourMeter

Thehourmeterislocatedtotherightofthelight

switch(Figure8).Usethehourmetertondoutthe

totalnumberofenginehours.Thehourmeterstartsto

functionwheneveryouturnthekeyswitchtotheON

position,STARTposition,oriftheengineisrunning.

Note:Whenthemachineisrunning,thehourmeter

blinkscontinuously,recordingusage.

USBPowerPoint

TheUSBpowerpointislocatedtotheleftofthe

parking-brakelever(Figure4).Usethepowerpoint

topowermobiledevices.

Important:WhenyouarenotusingtheUSB

powerpoint,inserttherubberplugtoprevent

damagetothepowerpoint.

FuelGauge

Thefuelgauge(Figure9)islocatedonthefueltank

inthellercap,attheleftsideofthemachine.The

gaugedisplaystheamountoffuelinthetank.

g033956

Figure9

1.Empty4.Full

2.Halffull5.Fuel-tankcap

3.Needle6.Fuelgauge

PassengerHandholds

Thepassengerhandholdsarelocatedontheoutside

ofeachseat(Figure10).

g033955

Figure10

PassengerSideShown

1.Passengerhandhold

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Baseweight397kg(875lb)

Ratedcapacity(onlevelground)544kg(1,200lb)total,including90.7kg(200lb)operatorand91

kg(200lb)passenger,load,accessories,andattachments

Maximumgrossvehicleweight(GVW)—onlevelground941kg(2,075lb)total,includingalloftheweightslistedabove

Maximumcargocapacity(onlevelground)363kg(800lb)total,includingrear-mountedaccessories

Maximumrearcargo-bed-accessorymountcapacity45kg(100lb)total

Tongueweight:91kg(200lb)

TowcapacityMaximumtrailerweight:680kg(1,500lb)

Overallwidth119cm(47inches)

Overalllength302cm(119inches)

Overallheight127.5cm(50.2inches)

21.6cm(8.5inches)atthefrontwithnoloadoroperator

Groundclearance14cm(5.5inches)attherearwithnoloadoroperator

Wheelbase220cm(86.6inches)

Front:119cm(47inches)

Wheeltread(centerlinetocenterline)Rear:119cm(47inches)

Inside:102cm(40inches)

CargobedlengthOutside:114.3cm(45inches)

Inside:98cm(38.5inches)

CargobedwidthOutsideofthemoldedfenders:107.3cm(42.25inches)

Cargobedheight28cm(11inches)inside

Lowidle:1,250to1,350rpm

EnginespeedHighidle:3,650to3,750rpm

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora

listofallapprovedattachmentsandaccessories.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Ensurethatyouandyourpassengersdonot

exceedthenumberofhandholdsequippedonthe

machine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand

replaceallillegibleormissingdecals.Donot

operatethemachineunlesstheyarepresentand

functioningproperly.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page24).

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Frontandreartiresairpressurespecication:165

to207kPa(24to30psi)

Important:Donotexceedthemaximumair

pressureindicatedonthesidewallofthetire.

Note:Theairpressureneededinthetiresis

determinedbythepayloadthatyouintendtocarry.

1.Checktheairpressureinthetires.

•Uselowerairpressureinthetiresforlighter

payloads,forlesssoilcompaction,fora

smootherride,andtominimizetiremarkson

theground.

•Usehigherairpressureinthetiresfor

carryingheavierpayloadsathigherspeeds.

2.Ifnecessary,adjusttheairpressureinthetires

byaddingorremovingairinthetires.

g001055

Figure11

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithacetane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer

isused.

•Donotaddoiltogasoline.

FillingtheFuelTank

Thefuel-tankcapacityisapproximately18.9L(5US

gallons).

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleantheareaaroundthefuel-tankcap(Figure

12).

g033956

Figure12

1.Empty4.Full

2.Halffull5.Fuel-tankcap

3.Needle6.Fuelgauge

5.Removethefuel-tankcap.

6.Fillthetanktoabout25mm(1inch)belowthe

topoftank(bottomofthellerneck).

Note:Thisspaceinthetankallowsfuelto

expand.Donotoverllthefueltank.

7.Installthefuel-tankcapsecurely.

8.Wipeupanyspilledfuel.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Perform

theguidelinesforbreakinginanew

machine.

Performthefollowingguidelinestoprovideproper

performanceforthemachine.

•Ensurethatthebrakesareburnished;referto3

BurnishingtheBrakes(page9).

•Checktheuidandengine-oillevelsregularly.

Remainalertforsignsthatthemachineorits

componentsareoverheating.

•Afterstartingacoldengine,letitwarmupforabout

15secondsbeforeusingthemachine.

Note:Allowmoretimefortheenginetowarmup

whenoperatingincoldtemperatures.

•Varythemachinespeedduringoperation.Avoid

faststartsandquickstops.

•Abreak-inoilfortheengineisnotrequired.

Originalengineoilisthesametypespeciedfor

regularoilchanges.

•RefertoMaintenance(page24)foranyspecial,

low-hourchecks.

•Checkthefrontsuspensionpositioningandadjust

it,ifnecessary;refertoAdjustingtheFrontWheel

Alignment(page44).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotcarrypassengersinthe

cargobed.Keepbystandersandpetsawayfrom

themachineduringoperation.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operatethemachineoutdoorsorina

well-ventilatedareaonly.

•Donotexceedthemaximumgrossvehicleweight

(GVW)ofthemachine.

•Useextracautionwhenoperatingthemachine

withaheavyloadinthecargobed.Theheavier

theload,themoredifcultitistoturnorstop.

•Carryingoversizedloadsinthecargobedreduces

thestabilityofthemachine.

•Carryingmaterialthatcannotbeboundtothe

machine,suchasalargetankofliquid,adversely

affectsthesteering,braking,andstabilityofthe

machine.

•Beforeyoustarttheengine,ensurethatthe

transmissionisinneutral,theparkingbrakeis

engaged,andyouareintheoperatingposition.

•Youandyourpassengersshouldremainseated

wheneverthemachineismoving.Keepyour

handsonthesteeringwheel;yourpassengers

shouldusethehandholdsprovided.Keepyour

armsandlegswithinthemachinebodyatalltimes.

•Operatethemachineonlyingoodvisibility.

Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe

machine.T allgrasscanhideobstacles.Usecare

whenapproachingblindcorners,shrubs,trees,or

otherobjectsthatmayobscureyourvision.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,overhead

walkways,etc.

•Lookbehindanddownbeforereversingthe

machinetobesureofaclearpath.

•Donotdrivethemachineneardrop-offs,ditches,

orembankments.Themachinecouldsuddenly

rolloverifawheelgoesovertheedgeorifthe

edgegivesway.

•Whenusingthemachineonpublicroads,follow

alltrafcregulationsanduseanyadditional

accessoriesthatmayberequiredbylaw,suchas

lights,turnsignals,slow-movingvehicle(SMV)

signs,andothersasrequired.

•Ifthemachineevervibratesabnormally,stopthe

machineimmediately,shutofftheengine,remove

thekey,waitforallmovementtostop,andinspect

fordamage.Repairalldamagetothemachine

beforeresumingoperation.

•Carryareducedloadandreducetheground

speedofthemachinewhenoperatingonrough,

uneventerrain,andnearcurbs,holes,andother

suddenchangesinterrain.Loadsmayshift,

causingthemachinetobecomeunstable.

•Itcantakelongertostopthemachineonwet

surfacesthanondrysurfaces.T odryoutwet

brakes,driveslowlyonlevelgroundwhileputting

lightpressureonthebrakepedal.

•Suddenchangesinterrainmaymovethesteering

wheelunexpectedly,whichcouldresultinhand

andarminjuries.Reduceyourspeedandgrip

thesteeringwheellooselyaroundtheperimeter,

keepingyourthumbsoutofthewayofthesteering

wheelspokes.

•Reducethespeedwhenyouoperatethemachine

withthecargobedremoved.Operatingthe

machineathighspeedandthenquicklystopping

maycausetherearwheelstolockup,which

impairsyourcontrolofthemachine.

•Donottouchtheengine,transmission,mufer,or

mufermanifoldwhiletheengineisrunning,or

soonafteryoushutofftheengine,becausethese

areasmaybehotenoughtocauseburns.

•Donotleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonlevelground.

–Engagetheparkingbrake.

–Lowerthecargobed.

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly.

Multi-PassengerSafety

•Youmustaccountfortheextrapassengers

contributingtotheoverallgrossvehicleweight

(GVW)ofthemachine.

•Ifyouhavealoadinthecargobed,ensurethat

youdonotexceedthecapacityofthemachineby

havingtoomanypassengers.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotallowpassengerstositin

thecargobed.

•Youandyourpassengersshouldremainseated

wheneverthemachineisinmotion.

•Theadditionalmachinelengthresultsinalarger

turnradius,soallowmorespacetomaneuverthe

machine.

SlopeSafety

Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.

•Surveythesitetodeterminewhichslopesare

safeforoperatingthemachineandestablishyour

ownproceduresandrulesforoperatingonthose

slopes.Alwaysusecommonsenseandgood

judgmentwhenperformingthissurvey.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof

themachine.

•Avoidoperatingthemachineonwetterrain.Tires

maylosetraction.Arollovercanoccurbeforethe

tireslosetraction.

•Travelstraightupanddownaslope.

•Ifyoubegintolosemomentumwhileclimbinga

slope,graduallyengagethebrakesandslowly

reversethemachinestraightdowntheslope.

•Turningwhilegoingupordownaslopecanbe

dangerous.Ifyoumustturnonaslope,doitslowly

andcautiously.

•Heavyloadsaffectstabilityonaslope.Carrya

reducedloadandreduceyourgroundspeedwhen

operatingonaslopeoriftheloadhasahigh

centerofgravity.Securetheloadtothecargobed

ofthemachinetopreventtheloadfromshifting.

Takeextracarewhenhaulingloadsthatshifteasily

(e.g.,liquids,rock,sand,etc.).

•Avoidstarting,stopping,orturningthemachine

onaslope,especiallywithaload.Stoppingwhile

goingdownaslopetakeslongerthanstopping

onlevelground.Ifyoumuststopthemachine,

avoidsuddenspeedchanges,whichcancause

themachinetotiporrollover.Donotengagethe

brakessuddenlywhenrollingrearward,asthis

maycausethemachinetooverturn.

LoadingandDumpingSafety

•Donotexceedthegrossvehicleweight(GVW)

ofthemachinewhenoperatingitwithaloadin

thecargobedand/ortowingatrailer;referto

Specications(page13).

•Distributetheloadinthecargobedevenlyto

improvethestabilityandcontrolofthemachine.

•Beforedumping,ensurethatthereisnoone

behindthemachine.

•Donotdumpaloadedcargobedwhilethe

machineissidewaysonaslope.Thechange

inweightdistributionmaycausethemachineto

overturn.

OperatingtheCargoBed

RaisingtheCargoBedtothe

DumpPosition

WARNING

Araisedbedcouldfallandinjurepersonsthat

areworkingbeneathit.

•Alwaysusetheproprodtoholdthebedup

beforeworkingunderthebed.

•Removeanyloadmaterialfromthebed

beforeraisingit.

WARNING

Drivingthemachinewiththecargobedraised

couldcausethemachinetotiporrolleasier.

Youcoulddamagethestructureofthecargo

bedifyouoperatethemachinewiththebed

raised.

•Operatethemachinewhenthecargobed

isdown.

•Afteremptyingthecargobed,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthe

cargobedwhenyoureleasethelatches,the

bedmayunexpectedlytipopen,injuringyou

orbystanders.

•Centerloadsinthecargobed,ifpossible.

•Holdthecargobeddownandensurethat

nooneisleaningoverthebedorstanding

behinditwhenreleasingthelatches.

•Removeallcargofromthebedbefore

liftingthebeduptoservicethemachine.

1.Pulltheleveronleft,insideofthecargobed

towardyouandliftthecargobedup(Figure13).

g034019

Figure13

1.Cargo-bedlever

2.Pulltheproprodintothedumppositiondetent

slottosecurethebedfordumping(Figure14).

g034021

Figure14

1.Servicepositiondetent

slot

3.Dumppositiondetentslot

2.Proprod

RaisingtheCargoBedtothe

ServicePosition

1.Pulltheleveronleft,insideofthecargobed

towardyouandliftthecargobedup(Figure13).

2.Pullproprodintotheservicepositiondetentslot

tosecurethebedformaintenance(Figure14).

LoweringtheCargoBed

WARNING

Theweightofthebedmaybeheavy.Hands

orotherbodypartscouldbecrushed.

Keepyourhandsandotherbodypartsaway

whenloweringthebed.

1.Raisethecargobedslightlybyliftinguponthe

latchlever(Figure13).

2.Pulltheproprodoutofthedetentslot(Figure

14).

3.Lowerthebeduntilitlatchessecurely.

OpeningtheTailgate

1.Ensurethatthecargobedisdownandlatched.

2.Usingbothhands,raisethetailgateusingthe

ridgenearthetopofthetailgate(Figure15).

3.Lowerthetailgateuntilitisushwiththebottom

ofthecargobed(Figure15).

g034022

Figure15

ClosingtheTailgate

Ifyouunloadedloosematerialsuchassand,

landscapingrock,orwoodchipsfromthecargobedof

themachine,someofthematerialthatyouunloaded

mayhavelodgedinthehingeareaofthetailgate.

Performthefollowingstepsbeforeclosingthetailgate.

1.Useyourhandstoremoveasmuchofthe

materialfromthehingeareaaspossible.

2.Rotatethetailgatetoapproximatelythe45°

position(Figure16).

g034023

Figure16

1.Rotatethetailgateback

andforthseveraltimes.

3.Hingearea

2.Rotatethetailgateto

approximatelythe45°

position.

3.Useashort,shakingmotiontorotatethetailgate

backandforthseveraltimes(Figure16).

Note:Thisactionhelpsmovematerialaway

fromthehingearea.

4.Lowerthetailgateandcheckformaterial

remaininginthehingearea.

5.Repeatsteps1through4untilthematerialis

removedfromthehingearea.

6.Rotatethetailgateupandliftthetailgateintothe

notchesinthecargobed.

UsingtheRearCargoBed

AccessoryMount

Usetherearcargobedaccessorymounttoattach

accessoriestotherearofthemachine.

Capacity:45kg(100lb)

1.Loosenthe“T”handlebyrotatingitclockwise

(Figure17).

g034525

Figure17

1.Receiver2.“T”handle

2.Insertyouraccessoryintothereceiveruntilthe

holesalign(Figure17).

3.Securetheassembledaccessorytothereceiver

tubeusingtheclevispinandhairpincotter

suppliedwiththeaccessory.

4.Tightenthe“T”handlebyrotatingit

counterclockwise(Figure18).

g034526

Figure18

1.“T”handle

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Toro Workman GTX EFI Utility Vehicle User manual

Toro Workman GTX EFI Utility Vehicle User manual

Toro Workman GTX EFI Utility Vehicle User manual

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