Toro Workman HDX Utility Vehicle User manual

FormNo.3444-525RevA

Workman

®

HDXUtilityVehicle

ModelNo.07383—SerialNo.409100000andUp

ModelNo.07384—SerialNo.409100000andUp

ModelNo.07386—SerialNo.409100000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3444-525*

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Introduction

Thisutilityvehicleisintendedtobeprimarilyused

off-highwaytotransportpeopleandmaterialloads.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DistributororToroCustomerServiceandhavethe

modelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g239323

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure2)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

g000502

Figure2

Safety-alertsymbol

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup.......................................................................11

1InstallingtheRollBar......................................11

2CheckingtheFluidLevelsandTire

Pressure.......................................................12

3BurnishingtheBrakes....................................12

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................19

Attachments/Accessories.................................19

BeforeOperation.................................................20

BeforeOperationSafety...................................20

PerformingDailyMaintenance..........................20

CheckingtheTirePressure...............................20

AddingFuel......................................................21

BreakinginaNewMachine..............................21

CheckingtheSafety-InterlockSystem..............22

DuringOperation.................................................22

DuringOperationSafety...................................22

OperatingtheCargoBed..................................24

StartingtheEngine...........................................25

Engagingthe4-WheelDrive.............................25

DrivingtheMachine..........................................25

StoppingtheMachine.......................................26

ShuttingOfftheEngine.....................................26

UsingtheDifferentialLock................................26

UsingtheHydraulicControl..............................26

AfterOperation....................................................28

AfterOperationSafety......................................28

HaulingtheMachine.........................................29

TowingtheMachine..........................................29

TowingaTrailer................................................29

Maintenance...........................................................30

MaintenanceSafety..........................................30

RecommendedMaintenanceSchedule(s)...........31

MaintainingtheMachineunderSpecial

OperatingConditions....................................33

Pre-MaintenanceProcedures..............................33

PreparingtheMachineforMaintenance............33

UsingtheBedSupport......................................33

RemovingtheFullBed......................................34

InstallingtheFullBed........................................35

RaisingtheMachine.........................................36

RemovingandInstallingtheHood....................36

Lubrication..........................................................37

GreasingtheBearingsandBushings................37

EngineMaintenance...........................................39

EngineSafety...................................................39

ServicingtheAirCleaner..................................39

ServicingtheEngineOil....................................40

ReplacingtheSparkPlugs................................42

FuelSystemMaintenance...................................42

InspectingtheCarbonCanisterAir

Filter..............................................................42

ReplacingtheFuelFilter...................................42

InspectingFuelLinesandConnections.............43

ElectricalSystemMaintenance...........................43

ElectricalSystemSafety...................................43

ServicingtheFuses..........................................43

Jump-StartingtheMachine...............................44

ServicingtheBattery.........................................45

DriveSystemMaintenance..................................45

CheckingtheFrontDifferential-Oil

Level.............................................................45

ChangingtheFrontDifferentialOil....................46

InspectingtheConstant-VelocityBoot..............46

AdjustingtheShiftCables.................................46

AdjustingtheHigh-LowCable...........................47

AdjustingDifferential-LockCable......................47

InspectingtheTires..........................................47

CheckingtheFrontWheelAlignment................48

TorquingtheWheelLugNuts............................49

CoolingSystemMaintenance..............................49

CoolingSystemSafety.....................................49

CheckingtheEngine-CoolantLevel..................49

RemovingDebrisfromtheCooling

System..........................................................50

ChangingtheEngineCoolant...........................51

BrakeMaintenance.............................................52

CheckingtheBrake-FluidLevel........................52

AdjustingtheParkingBrake..............................52

AdjustingtheBrakePedal.................................53

BeltMaintenance................................................54

AdjustingtheAlternatorBelt.............................54

ControlsSystemMaintenance.............................55

AdjustingtheClutchPedal................................55

AdjustingtheAcceleratorPedal........................56

HydraulicSystemMaintenance...........................56

HydraulicSystemSafety...................................56

ServicingtheTransaxle/Hydraulic

System..........................................................56

ServicingtheHigh-FlowHydraulic

System..........................................................59

RaisingtheCargoBedinanEmergency...........60

Cleaning..............................................................62

WashingtheMachine.......................................62

Storage...................................................................63

StorageSafety..................................................63

StoringtheMachine..........................................63

Troubleshooting......................................................64

3

Safety

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258(Nov2016).

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustartthemachine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopandshutoffthemachineandremovethekey

beforeservicingorfueling.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-9850

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

decal93-9852

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

decal93-9868

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

decal93-9879

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

93-9899

decal93-9899

93-9899

1.Crushinghazard—installthecylinderlock.

5

decal105-4215

105-4215

1.Warning—avoidpinchpoints.

decal106-2353

106-2353

1.Electricalpowerpoint

decal106-2355

106-2355

1.Slow

3.Transmission—thirdhigh;

nofastspeed

2.Fast

decal106-2377

106-2377

1.Locked

8.Warning—readtheOperator'sManual.

2.Differentiallock9.Entanglementhazard,shaft—keepbystandersoutofthe

operatingarea.

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertakeoff(PTO)

13.Transmission—lowspeed

7.Disengage14.Parkingbrake

6

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal106-7767

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe

machine;weartheseatbelt;leanawayfromthedirection

themachineistipping.

decal110-0806

110-0806

1.Caution—donotusestartinguid

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

7

decal115-2282

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts;keepallguardsandshieldsinplace.

3.Crushinghazard—keepbystandersoutoftheoperatingarea;donotcarrypassengersinthecargobed;keeparmsandlegs

insideofthevehicleatalltimes;useseatbeltsandhandholds.

decal115-7723

115-7723

1.Warning—thehydraulic-uidpressureis124bar(1,800psi).

2.CouplerA

3.CouplerB

decal115-7739

115-7739

1.Falling,crushinghazard—donotcarrypassengers.

decal115-7741

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission

uid.

decal115-7756

115-7756

1.High-owhydraulics—engaged

decal115-7813

115-7813

1.Poweroutlet(10A)5.Lights,brake(15A)

2.Switchedpower(10A)6.Hazard(10A)

3.Fuelpump,supervisor

switch(10A)

7.4WD,Transmission(10A)

4.Horn,powerpoint(15A)

8

decal121-6286

121-6286

1.Checkthecoolantlevel

dailybeforeuseof

themachine.Read

theOperator'sManual

beforecheckingthe

engine-coolantlevel.

2.Donotopenoraddcoolant

totheradiator;doingso

introducesairintothe

systemandresultsin

enginedamage.Add

onlyenginecoolanttothe

reservoir.

decal121-6287

121-6287

1.Fillthereservoirwithenginecoolanttothebottomofthe

llerneck.

decal121-9776

121-9776

1.Warning—readtheOperator’sManualandreceiveproper

trainingbeforeoperatingthemachine.

4.Warning—engagetheparkingbrake,shutofftheengine,and

removethekeyfromthekeyswitchbeforewalkingawayfrom

themachine.

2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross

cliffs;withnoload,donotexceed32kph(20mph);while

carryingaloadorwhendrivingonuneventerrain,driveslowly.

3.Firehazard—shutofftheenginebeforerefuelingthemachine.

decal136-1163

136-1163

1.Donotexceedatransport

loadof1591kg(3,500lb).

2.Donotexceedatongue

weightof273kg(600lb).

decal137-9895

137-9895

1.4x4autoenable—off

9

decal137-9896

137-9896

1.4x4engagebutton

decal139-3341

139-3341

1.Tank3.Pressure

2.Warning—the

hydraulic-uidpressureis

138bar(2,000psi).

decal140-4604

140-4604

1.Headlights4.Engine—run

2.Horn5.Engine—start

3.Engine—stop

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Rollbar1

1

Flange-headbolt(1/2x1-1/4inches)

6

Installtherollbar.

2

Nopartsrequired

–

Checktheuidlevelsandtirepressure.

3

Nopartsrequired

–

Burnishthebrakes.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

1

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

6

Flange-headbolt(1/2x1-1/4inches)

Procedure

1.Applymedium-grade(service-removable)

thread-lockingcompoundtothethreadsofthe6

ange-headbolts(1/2x1-1/4inches).

2.Aligneachsideoftherollbarwiththemounting

holesoneachsideofthemachineframe(Figure

3).

g009812

Figure3

1.Rollbarmountingbracket

2.Flange-headbolt(1/2x

1-1/4inches)

3.Securetherollbarmountingbrackettothe

machineframeusing3ange-headbolts(1/2x

1-1/4inches)oneachside(Figure3).

4.Torquetheange-headbolts(1/2x1-1/4inches)

to115N∙m(85ft-lb).

11

2

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandafter

yourststarttheengine;refertoCheckingthe

Engine-OilLevel(page40).

2.Checkthetransaxle/hydraulic-uidlevelbefore

yourststarttheengine;refertoCheckingthe

Transaxle/Hydraulic-FluidLevel(page56).

3.Checkthebrake-uidlevelbeforeyourststart

theengine;refertoCheckingtheBrake-Fluid

Level(page52).

4.Checkthecoolantlevel;refertoCheckingthe

Engine-CoolantLevel(page49).

5.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page20).

3

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem,

burnishthebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe

brakestorapidlystopthemachinewithout

lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute

betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith454kg(1,000

lb).

12

ProductOverview

Controls

Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.

ControlPanel

g347585

Figure4

1.Lightswitch5.Powerpoint

2.High-owhydraulicsswitch(TCmodelsonly)

6.Keyswitch

3.Hornbutton

7.Supervisorswitch

4.Display

8.4-wheeldriveswitch(4-wheeldrivemodelsonly)

13

Display

g347586

Figure5

1.Fuelgauge

6.Check-engineindicator

2.Tachometer/enginespeed(rpm)

7.Tachometer-speedometerlocationchange

button/Speedometerconversionbutton

3.Speedometer(km/hormph)

8.Hourmeter

4.Coolant-temperaturegaugeandlight9.Oil-pressure-warninglight

5.Glow-plugindicator(dieselmachinesonly)10.Chargeindicator

14

AcceleratorPedal

Usetheacceleratorpedal(Figure6)tovarytheground

speedofthemachinewhenthetransmissionisin

gear.Pressingdowntheacceleratorpedalincreases

theenginespeedandgroundspeed.Releasingthe

pedaldecreasestheenginespeedandgroundspeed.

g021226

Figure6

1.Clutchpedal

3.Acceleratorpedal

2.Brakepedal

ClutchPedal

Youmustfullypresstheclutchpedal(Figure6)

todisengagetheclutchwhenstartingtheengine

orshiftingtransmissiongears.Releasethepedal

smoothlywhenthetransmissionisingeartoprevent

unnecessarywearonthetransmissionandother

relatedparts.

Important:Donotridetheclutchpedalduring

operation.Theclutchpedalmustbefullyoutor

theclutchslips,causingheatandwear.Never

holdthemachinestoppedonahillusingthe

clutchpedal.Damagetotheclutchmayoccur.

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure6).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonal

injury.

Ifthebrakepedaltravelstowithin25mm(1

inch)ofthemachineoorboard,adjustor

repairthebrakes.

Gear-ShiftLever

Fullypresstheclutchpedalandmovetheshiftlever

(Figure7)intothedesiredgearselection.Adiagram

oftheshiftpatternisshownbelow.

g009160

Figure7

Important:Donotshiftthetransaxletothe

REVERSEorFORWARDgearunlessthemachineis

motionless;otherwise,youcoulddamagethe

transaxle.

CAUTION

Down-shiftingfromtoohighaspeedcan

causetherearwheelstoskid,resultinginloss

ofmachinecontrolaswellasclutchand/or

transmissiondamage.

Shiftsmoothlytoavoidgrindingthegears.

DifferentialLock

Thedifferentiallock(Figure8)allowstherearaxle

tolockforincreasedtraction.Youcanengagethe

differentiallockwhenthemachineisinmotion.

Movetheleverforwardandtotherighttoengage

thelock.

Note:Machinemotionplusaslightturnisrequiredto

engageordisengagethedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresult

inthelossofmachinecontrol.

Donotoperatethemachinewiththe

differentiallockonwhenmakingsharp

turnsorathighspeeds;refertoAdjusting

Differential-LockCable(page47).

15

g350294

Figure8

1.Parking-brakelever

5.High-lowrangeshifter

2.Hydraulic-bedlift

6.4-wheeldrivebutton

(4-wheeldrivemodels

only)

3.Hydraulic-liftlock7.Gear-shiftlever

4.Differentiallock

Parking-BrakeLever

Wheneveryoushutofftheengine,engagethe

parkingbrake(Figure8)topreventthemachinefrom

accidentallymoving.

•Toengagetheparkingbrake,pullbackonthe

parking-brakelever.

•Todisengagetheparkingbrake,pushthe

parking-brakeleverforward.

Note:Disengagetheparkingbrakebefore

movingthemachine.

Ifyouparkthemachineonasteepgrade,engagethe

parkingbrake,shiftthetransmissionintoFIRSTgear

onauphillgradeorREVERSEgearonadownhillgrade,

andplacechocksatthedownhillsideofthewheels.

Hydraulic-LiftLever

Thehydraulicliftraisesandlowersthebed.Move

itrearwardtoraisethebed,andforwardtolowerit

(Figure8).

Important:Whenloweringthebed,holdthelever

intheforwardpositionfor1to2secondsafterthe

bedcontactstheframetosecureitinthelowered

position.Donotholdthehydraulicliftintheraise

orlowerpositionformorethan5seconds,once

thecylindersreachtheendoftheirtravel.

Hydraulic-LiftLock

Thehydraulic-liftlocksecurestheliftlever,sothatthe

hydrauliccylindersdonotoperatewhenthemachine

isnotequippedwithabed(Figure8).Italsolocksthe

liftleverintheONpositionwhenusingthehydraulics

forattachments.

High-LowRangeShifter

Thehigh-lowrangeshifteradds3additionalspeeds

forprecisespeedcontrol(Figure8):

•Youmuststopthemachinecompletelybefore

shiftingbetweentheHIGHandLOWrange.

•Shiftonlevelgroundonly.

•Presstheclutchpedalfully.

•MovetheleverfullyforwardforHIGHandfully

rearwardforLOW.

HIGHrange—Forhigherspeeddrivingonlevel,dry

surfaceswithlightloads.

LOWrange—Forlow-speeddriving.Usethis

rangewhengreaterthannormalpowerorcontrol

isnecessary.Forexample,steepgrades,difcult

terrain,heavyloads,slowspeedbuthigh-engine

speed(spraying).

Important:ThereisalocationbetweenHIGHand

LOWinwhichthetransaxleisinneitherrange.

DonotusethispositionasaNEUTRALposition,

becausethemachinecouldmoveunexpectedlyif

theHigh-Lowshifterisbumpedandthegear-shift

leverisingear.

4-WheelDriveButton

4-WheelDriveModelsOnly

Toengagethe4-wheeldrivemanually,pressand

holdthe4WDbutton(Figure8)onthecenterconsole

whilethevehicleisinmotionandthe4-wheeldrive

engages.

KeySwitch

Usethekeyswitch(Figure4)tostartandshutoff

theengine.

Thekeyswitchhas3positions:OFF,ON,andSTART.

RotatethekeyswitchclockwisetotheSTARTposition

toengagethestartermotor.Releasethekeyswitch

whentheenginestarts.Thekeyswitchmoves

automaticallytotheONposition.

Toshuttheengineoff,rotatethekeyswitch

counterclockwisetotheOFFposition.

16

SupervisorSwitch

Movethesupervisorswitch(Figure4)totheSLOW

positionandremovethekey.Thesupervisorswitch

limitstheenginespeedto2,200rpmwhenthe

machineisinthirdgearintheHIGHrange,which

limitsthetopspeedto21km/h(13mph).

HourMeter

Thehourmeterindicatesthetotalhoursofmachine

operation.Thehourmeter(Figure5)startstofunction

wheneveryourotatethekeyswitchtotheONposition

oriftheengineisrunning.

LightSwitch

Pushthelightswitch(Figure4)totoggletheheadlights

onoroff.

Oil-Pressure-WarningLight

Theoil-pressure-warninglight(Figure5)illuminatesif

theengine-oilpressuredropsbelowasafelevelwhile

theengineisrunning.

Important:Ifthelightickersorremainson,

stopthemachine,shutofftheengine,andcheck

theoillevel.Iftheoillevelislow,butadding

oildoesnotcausethelighttogooutwhenthe

engineisstarted,shutofftheengineimmediately,

andcontactyourAuthorizedServiceDealerfor

assistance.

Checktheoperationofthewarninglightsasfollows:

1.Engagetheparkingbrake.

2.TurnthekeyswitchtotheON/PREHEATposition,

butdonotstarttheengine.

Note:Theoil-pressurelightshouldglowred.

Ifthelightdoesnotfunction,eitherabulbis

burnedoutorthereisamalfunctioninthe

systemthatyoumustrepair.

Note:Ifenginewasjustshutoff,itmaytake1

to2minutesforthelighttocomeon.

Coolant-TemperatureGaugeand

Light

Thecoolant-temperaturegaugeandlightregistersthe

coolanttemperatureintheengineandoperatesonly

whenthekeyswitchisinONposition(Figure5).

The5coolantbarsblinkiftheengineoverheats.

ChargeIndicator

Thechargeindicatorilluminateswhenthebattery

discharges.Ifthelightilluminatesduringoperation,

stopthemachine,shutofftheengine,andcheckfor

possiblecauses,suchasthealternatorbelt(Figure5).

Important:Ifthealternatorbeltislooseor

broken,donotoperatethemachineuntilthe

adjustmentorrepairiscomplete.Failureto

observethisprecautionmaydamagetheengine.

Checktheoperationofthewarninglightsasfollows:

•Engagetheparkingbrake.

•TurnthekeyswitchtotheON/PREHEATposition,

butdonotstarttheengine.Thecoolant

temperature,chargeindicator,andoil-pressure

lightsshouldglow.Ifanylightdoesnotfunction,

eitherabulbisburnedoutorthereisamalfunction

inthesystemthatyoumustrepair.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.

ItdisplaysonlywhenkeyswitchisintheONposition

(Figure5).

Asinglebarindicatesalowfuelleveland1ashing

barindicatesthatthefueltankisnearlyempty.

4-WheelDriveSwitch

4-WheelDriveModelsOnly

Whenthe4WDswitch(Figure4)ison,themachine

automaticallyengagesthe4-wheeldriveifthesensor

detectsthebackwheelsspinningfreely.Whenthe

4-wheeldriveisengaged,the4WDswitchlightturns

on.

4WDworksonlyintheforwarddirectioninAUTO

mode.IfyouwantitinREVERSE,pressthe4WD

button.

High-FlowHydraulicsSwitch

TCModelsOnly

Turnontheswitchtoactivatethehigh-owhydraulics

(Figure4).

HornButton

Thehornbuttonislocatedonthecontrolpanel(Figure

4).Pressthehornbuttontosoundthehorn.

17

Tachometer

Thetachometerdisplaysthespeedoftheengine

(Figure5).

Note:3,300rpmisthedesiredenginespeedfor540

rpmPTOoperation.

Check-EngineLight

Thecheck-enginelightilluminatestoindicate

anenginemalfunction;refertoRespondingtoa

Check-EngineLight(page41).

Speedometer

Thespeedometerregistersthegroundspeedofthe

machine(Figure5).

Tachometer-Speedometer

LocationChange

Button/SpeedometerConversion

Button

Press,hold,andreleasethebutton(Figure5)between

0to3secondstoswapthelocationsoftachometer

andspeedometer.

Press,hold,andreleasethebutton(Figure5)between

3to10secondstoconvertthespeedometerfrom

mphtokm/h.

PowerPoint

Usethepowerpoint(Figure4)topoweroptional12

Velectricalaccessories.

PassengerHandhold

Thepassengerhandholdislocatedonthedashboard

(Figure9).

g009815

Figure9

1.Passengerhandhold

2.Storagecompartment

Seat-AdjustmentLever

Youcanadjusttheseatforwardandrearwardforyour

comfort(Figure10).

g021227

Figure10

1.Seat-adjustmentlever

18

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Overallwidth160cm(63inches)

Withoutbed:326cm(128inches)

Withfullbed:331cm(130inches) Overalllength

With2/3bedinrear-mountinglocation:346cm(136inches)

Model07383:736kg(1,623lb)

Model07384:885kg(1,951lb) Baseweight(dry)

Model07386:912kg(2,010lb)

Model07383:1623kg(3,577lb)

Model07384:1474kg(3,249lb)

Ratedcapacity(includes91kg(200lb)operator,

91kg(200lb)passenger,andloadedattachment)

Model07386:1447kg(3,190lb)

Maximumgrossvehicleweight(GVW)2359kg(5,200lb)

Tongueweight:272kg(600lb)

Towcapacity

Maximumtrailerweight:1587kg(3,500lb)

Groundclearance18cm(7inches)withnoload

Wheelbase

118cm(70inches)

Front:117cm(46inches)

Wheeltread(centerlinetocenterline)

Rear:121cm(48inches)

Height

191cm(75inches)totopofROPS

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.T oro.comfora

listofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

19

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenorpeoplewhoarenottrained

orphysicallycapabletosafelyoperateorservice

themachine.Localregulationsmayrestrictthe

ageoftheoperator.Theownerisresponsiblefor

trainingalloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutoffthemachine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopandshutoffthemachinequickly.

•Ensurethattherearenotmoreoccupants(youand

yourpassenger(s))thanthenumberofhandholds

equippedonthemachine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand

replaceallillegibleormissingdecals.Donot

operatethemachineunlesstheyarepresentand

functioningproperly.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page30).

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Fronttiresairpressurespecication:220kPa(32

psi)

Reartiresairpressurespecication:124kPa(18

psi)

Important:Checkthetirepressurefrequently

toensureproperination.Ifthetiresarenot

inatedtothecorrectpressure,thetireswillwear

prematurelyandmaycausethe4-wheeldriveto

bind.

Figure11showsanexampleoftirewearcausedby

under-ination.

g010294

Figure11

1.Under-inatedtire

Figure12showsanexampleoftirewearcausedby

over-ination.

g010293

Figure12

1.Over-inatedtire

20

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Toro Workman HDX Utility Vehicle User manual

Toro Workman HDX Utility Vehicle User manual

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