Toro Workman HDX Utility Vehicle User manual

Category
Motorcycles
Type
User manual
FormNo.3444-525RevA
Workman
®
HDXUtilityVehicle
ModelNo.07383—SerialNo.409100000andUp
ModelNo.07384—SerialNo.409100000andUp
ModelNo.07386—SerialNo.409100000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3444-525*
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Introduction
Thisutilityvehicleisintendedtobeprimarilyused
off-highwaytotransportpeopleandmaterialloads.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DistributororToroCustomerServiceandhavethe
modelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g239323
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
g000502
Figure2
Safety-alertsymbol
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1InstallingtheRollBar......................................11
2CheckingtheFluidLevelsandTire
Pressure.......................................................12
3BurnishingtheBrakes....................................12
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................19
Attachments/Accessories.................................19
BeforeOperation.................................................20
BeforeOperationSafety...................................20
PerformingDailyMaintenance..........................20
CheckingtheTirePressure...............................20
AddingFuel......................................................21
BreakinginaNewMachine..............................21
CheckingtheSafety-InterlockSystem..............22
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheCargoBed..................................24
StartingtheEngine...........................................25
Engagingthe4-WheelDrive.............................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................26
ShuttingOfftheEngine.....................................26
UsingtheDifferentialLock................................26
UsingtheHydraulicControl..............................26
AfterOperation....................................................28
AfterOperationSafety......................................28
HaulingtheMachine.........................................29
TowingtheMachine..........................................29
TowingaTrailer................................................29
Maintenance...........................................................30
MaintenanceSafety..........................................30
RecommendedMaintenanceSchedule(s)...........31
MaintainingtheMachineunderSpecial
OperatingConditions....................................33
Pre-MaintenanceProcedures..............................33
PreparingtheMachineforMaintenance............33
UsingtheBedSupport......................................33
RemovingtheFullBed......................................34
InstallingtheFullBed........................................35
RaisingtheMachine.........................................36
RemovingandInstallingtheHood....................36
Lubrication..........................................................37
GreasingtheBearingsandBushings................37
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirCleaner..................................39
ServicingtheEngineOil....................................40
ReplacingtheSparkPlugs................................42
FuelSystemMaintenance...................................42
InspectingtheCarbonCanisterAir
Filter..............................................................42
ReplacingtheFuelFilter...................................42
InspectingFuelLinesandConnections.............43
ElectricalSystemMaintenance...........................43
ElectricalSystemSafety...................................43
ServicingtheFuses..........................................43
Jump-StartingtheMachine...............................44
ServicingtheBattery.........................................45
DriveSystemMaintenance..................................45
CheckingtheFrontDifferential-Oil
Level.............................................................45
ChangingtheFrontDifferentialOil....................46
InspectingtheConstant-VelocityBoot..............46
AdjustingtheShiftCables.................................46
AdjustingtheHigh-LowCable...........................47
AdjustingDifferential-LockCable......................47
InspectingtheTires..........................................47
CheckingtheFrontWheelAlignment................48
TorquingtheWheelLugNuts............................49
CoolingSystemMaintenance..............................49
CoolingSystemSafety.....................................49
CheckingtheEngine-CoolantLevel..................49
RemovingDebrisfromtheCooling
System..........................................................50
ChangingtheEngineCoolant...........................51
BrakeMaintenance.............................................52
CheckingtheBrake-FluidLevel........................52
AdjustingtheParkingBrake..............................52
AdjustingtheBrakePedal.................................53
BeltMaintenance................................................54
AdjustingtheAlternatorBelt.............................54
ControlsSystemMaintenance.............................55
AdjustingtheClutchPedal................................55
AdjustingtheAcceleratorPedal........................56
HydraulicSystemMaintenance...........................56
HydraulicSystemSafety...................................56
ServicingtheTransaxle/Hydraulic
System..........................................................56
ServicingtheHigh-FlowHydraulic
System..........................................................59
RaisingtheCargoBedinanEmergency...........60
Cleaning..............................................................62
WashingtheMachine.......................................62
Storage...................................................................63
StorageSafety..................................................63
StoringtheMachine..........................................63
Troubleshooting......................................................64
3
Safety
Thismachinehasbeendesignedinaccordancewith
therequirementsofSAEJ2258(Nov2016).
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
Readandunderstandthecontentsofthis
OperatorsManualbeforeyoustartthemachine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopandshutoffthemachineandremovethekey
beforeservicingorfueling.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal93-9852
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
decal93-9868
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
decal93-9879
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
5
decal105-4215
105-4215
1.Warning—avoidpinchpoints.
decal106-2353
106-2353
1.Electricalpowerpoint
decal106-2355
106-2355
1.Slow
3.Transmission—thirdhigh;
nofastspeed
2.Fast
decal106-2377
106-2377
1.Locked
8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystandersoutofthe
operatingarea.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertakeoff(PTO)
13.Transmission—lowspeed
7.Disengage14.Parkingbrake
6
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal106-7767
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
decal110-0806
110-0806
1.Caution—donotusestartinguid
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
7
decal115-2282
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts;keepallguardsandshieldsinplace.
3.Crushinghazard—keepbystandersoutoftheoperatingarea;donotcarrypassengersinthecargobed;keeparmsandlegs
insideofthevehicleatalltimes;useseatbeltsandhandholds.
decal115-7723
115-7723
1.Warning—thehydraulic-uidpressureis124bar(1,800psi).
2.CouplerA
3.CouplerB
decal115-7739
115-7739
1.Falling,crushinghazard—donotcarrypassengers.
decal115-7741
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
decal115-7756
115-7756
1.High-owhydraulics—engaged
decal115-7813
115-7813
1.Poweroutlet(10A)5.Lights,brake(15A)
2.Switchedpower(10A)6.Hazard(10A)
3.Fuelpump,supervisor
switch(10A)
7.4WD,Transmission(10A)
4.Horn,powerpoint(15A)
8
decal121-6286
121-6286
1.Checkthecoolantlevel
dailybeforeuseof
themachine.Read
theOperator'sManual
beforecheckingthe
engine-coolantlevel.
2.Donotopenoraddcoolant
totheradiator;doingso
introducesairintothe
systemandresultsin
enginedamage.Add
onlyenginecoolanttothe
reservoir.
decal121-6287
121-6287
1.Fillthereservoirwithenginecoolanttothebottomofthe
llerneck.
decal121-9776
121-9776
1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.
4.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeyfromthekeyswitchbeforewalkingawayfrom
themachine.
2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross
cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.
3.Firehazard—shutofftheenginebeforerefuelingthemachine.
decal136-1163
136-1163
1.Donotexceedatransport
loadof1591kg(3,500lb).
2.Donotexceedatongue
weightof273kg(600lb).
decal137-9895
137-9895
1.4x4autoenable—off
9
decal137-9896
137-9896
1.4x4engagebutton
decal139-3341
139-3341
1.Tank3.Pressure
2.Warning—the
hydraulic-uidpressureis
138bar(2,000psi).
decal140-4604
140-4604
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Rollbar1
1
Flange-headbolt(1/2x1-1/4inches)
6
Installtherollbar.
2
Nopartsrequired
Checktheuidlevelsandtirepressure.
3
Nopartsrequired
Burnishthebrakes.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
6
Flange-headbolt(1/2x1-1/4inches)
Procedure
1.Applymedium-grade(service-removable)
thread-lockingcompoundtothethreadsofthe6
ange-headbolts(1/2x1-1/4inches).
2.Aligneachsideoftherollbarwiththemounting
holesoneachsideofthemachineframe(Figure
3).
g009812
Figure3
1.Rollbarmountingbracket
2.Flange-headbolt(1/2x
1-1/4inches)
3.Securetherollbarmountingbrackettothe
machineframeusing3ange-headbolts(1/2x
1-1/4inches)oneachside(Figure3).
4.Torquetheange-headbolts(1/2x1-1/4inches)
to115N∙m(85ft-lb).
11
2
CheckingtheFluidLevels
andTirePressure
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandafter
yourststarttheengine;refertoCheckingthe
Engine-OilLevel(page40).
2.Checkthetransaxle/hydraulic-uidlevelbefore
yourststarttheengine;refertoCheckingthe
Transaxle/Hydraulic-FluidLevel(page56).
3.Checkthebrake-uidlevelbeforeyourststart
theengine;refertoCheckingtheBrake-Fluid
Level(page52).
4.Checkthecoolantlevel;refertoCheckingthe
Engine-CoolantLevel(page49).
5.Checktheairpressureinthetires;referto
CheckingtheTirePressure(page20).
3
BurnishingtheBrakes
NoPartsRequired
Procedure
Toensureoptimumperformanceofthebrakesystem,
burnishthebrakesbeforeuse.
1.Bringthemachineuptofullspeed,applythe
brakestorapidlystopthemachinewithout
lockingupthetires.
2.Repeatthisprocedure10times,waiting1minute
betweenstops,toavoidoverheatingthebrakes.
Important:Thisprocedureismosteffective
ifthemachineisloadedwith454kg(1,000
lb).
12
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustarttheengineandoperatethemachine.
ControlPanel
g347585
Figure4
1.Lightswitch5.Powerpoint
2.High-owhydraulicsswitch(TCmodelsonly)
6.Keyswitch
3.Hornbutton
7.Supervisorswitch
4.Display
8.4-wheeldriveswitch(4-wheeldrivemodelsonly)
13
Display
g347586
Figure5
1.Fuelgauge
6.Check-engineindicator
2.Tachometer/enginespeed(rpm)
7.Tachometer-speedometerlocationchange
button/Speedometerconversionbutton
3.Speedometer(km/hormph)
8.Hourmeter
4.Coolant-temperaturegaugeandlight9.Oil-pressure-warninglight
5.Glow-plugindicator(dieselmachinesonly)10.Chargeindicator
14
AcceleratorPedal
Usetheacceleratorpedal(Figure6)tovarytheground
speedofthemachinewhenthetransmissionisin
gear.Pressingdowntheacceleratorpedalincreases
theenginespeedandgroundspeed.Releasingthe
pedaldecreasestheenginespeedandgroundspeed.
g021226
Figure6
1.Clutchpedal
3.Acceleratorpedal
2.Brakepedal
ClutchPedal
Youmustfullypresstheclutchpedal(Figure6)
todisengagetheclutchwhenstartingtheengine
orshiftingtransmissiongears.Releasethepedal
smoothlywhenthetransmissionisingeartoprevent
unnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutor
theclutchslips,causingheatandwear.Never
holdthemachinestoppedonahillusingthe
clutchpedal.Damagetotheclutchmayoccur.
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure6).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonal
injury.
Ifthebrakepedaltravelstowithin25mm(1
inch)ofthemachineoorboard,adjustor
repairthebrakes.
Gear-ShiftLever
Fullypresstheclutchpedalandmovetheshiftlever
(Figure7)intothedesiredgearselection.Adiagram
oftheshiftpatternisshownbelow.
g009160
Figure7
Important:Donotshiftthetransaxletothe
REVERSEorFORWARDgearunlessthemachineis
motionless;otherwise,youcoulddamagethe
transaxle.
CAUTION
Down-shiftingfromtoohighaspeedcan
causetherearwheelstoskid,resultinginloss
ofmachinecontrolaswellasclutchand/or
transmissiondamage.
Shiftsmoothlytoavoidgrindingthegears.
DifferentialLock
Thedifferentiallock(Figure8)allowstherearaxle
tolockforincreasedtraction.Youcanengagethe
differentiallockwhenthemachineisinmotion.
Movetheleverforwardandtotherighttoengage
thelock.
Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inthelossofmachinecontrol.
Donotoperatethemachinewiththe
differentiallockonwhenmakingsharp
turnsorathighspeeds;refertoAdjusting
Differential-LockCable(page47).
15
g350294
Figure8
1.Parking-brakelever
5.High-lowrangeshifter
2.Hydraulic-bedlift
6.4-wheeldrivebutton
(4-wheeldrivemodels
only)
3.Hydraulic-liftlock7.Gear-shiftlever
4.Differentiallock
Parking-BrakeLever
Wheneveryoushutofftheengine,engagethe
parkingbrake(Figure8)topreventthemachinefrom
accidentallymoving.
Toengagetheparkingbrake,pullbackonthe
parking-brakelever.
Todisengagetheparkingbrake,pushthe
parking-brakeleverforward.
Note:Disengagetheparkingbrakebefore
movingthemachine.
Ifyouparkthemachineonasteepgrade,engagethe
parkingbrake,shiftthetransmissionintoFIRSTgear
onauphillgradeorREVERSEgearonadownhillgrade,
andplacechocksatthedownhillsideofthewheels.
Hydraulic-LiftLever
Thehydraulicliftraisesandlowersthebed.Move
itrearwardtoraisethebed,andforwardtolowerit
(Figure8).
Important:Whenloweringthebed,holdthelever
intheforwardpositionfor1to2secondsafterthe
bedcontactstheframetosecureitinthelowered
position.Donotholdthehydraulicliftintheraise
orlowerpositionformorethan5seconds,once
thecylindersreachtheendoftheirtravel.
Hydraulic-LiftLock
Thehydraulic-liftlocksecurestheliftlever,sothatthe
hydrauliccylindersdonotoperatewhenthemachine
isnotequippedwithabed(Figure8).Italsolocksthe
liftleverintheONpositionwhenusingthehydraulics
forattachments.
High-LowRangeShifter
Thehigh-lowrangeshifteradds3additionalspeeds
forprecisespeedcontrol(Figure8):
Youmuststopthemachinecompletelybefore
shiftingbetweentheHIGHandLOWrange.
Shiftonlevelgroundonly.
Presstheclutchpedalfully.
MovetheleverfullyforwardforHIGHandfully
rearwardforLOW.
HIGHrange—Forhigherspeeddrivingonlevel,dry
surfaceswithlightloads.
LOWrange—Forlow-speeddriving.Usethis
rangewhengreaterthannormalpowerorcontrol
isnecessary.Forexample,steepgrades,difcult
terrain,heavyloads,slowspeedbuthigh-engine
speed(spraying).
Important:ThereisalocationbetweenHIGHand
LOWinwhichthetransaxleisinneitherrange.
DonotusethispositionasaNEUTRALposition,
becausethemachinecouldmoveunexpectedlyif
theHigh-Lowshifterisbumpedandthegear-shift
leverisingear.
4-WheelDriveButton
4-WheelDriveModelsOnly
Toengagethe4-wheeldrivemanually,pressand
holdthe4WDbutton(Figure8)onthecenterconsole
whilethevehicleisinmotionandthe4-wheeldrive
engages.
KeySwitch
Usethekeyswitch(Figure4)tostartandshutoff
theengine.
Thekeyswitchhas3positions:OFF,ON,andSTART.
RotatethekeyswitchclockwisetotheSTARTposition
toengagethestartermotor.Releasethekeyswitch
whentheenginestarts.Thekeyswitchmoves
automaticallytotheONposition.
Toshuttheengineoff,rotatethekeyswitch
counterclockwisetotheOFFposition.
16
SupervisorSwitch
Movethesupervisorswitch(Figure4)totheSLOW
positionandremovethekey.Thesupervisorswitch
limitstheenginespeedto2,200rpmwhenthe
machineisinthirdgearintheHIGHrange,which
limitsthetopspeedto21km/h(13mph).
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure5)startstofunction
wheneveryourotatethekeyswitchtotheONposition
oriftheengineisrunning.
LightSwitch
Pushthelightswitch(Figure4)totoggletheheadlights
onoroff.
Oil-Pressure-WarningLight
Theoil-pressure-warninglight(Figure5)illuminatesif
theengine-oilpressuredropsbelowasafelevelwhile
theengineisrunning.
Important:Ifthelightickersorremainson,
stopthemachine,shutofftheengine,andcheck
theoillevel.Iftheoillevelislow,butadding
oildoesnotcausethelighttogooutwhenthe
engineisstarted,shutofftheengineimmediately,
andcontactyourAuthorizedServiceDealerfor
assistance.
Checktheoperationofthewarninglightsasfollows:
1.Engagetheparkingbrake.
2.TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.
Note:Theoil-pressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbis
burnedoutorthereisamalfunctioninthe
systemthatyoumustrepair.
Note:Ifenginewasjustshutoff,itmaytake1
to2minutesforthelighttocomeon.
Coolant-TemperatureGaugeand
Light
Thecoolant-temperaturegaugeandlightregistersthe
coolanttemperatureintheengineandoperatesonly
whenthekeyswitchisinONposition(Figure5).
The5coolantbarsblinkiftheengineoverheats.
ChargeIndicator
Thechargeindicatorilluminateswhenthebattery
discharges.Ifthelightilluminatesduringoperation,
stopthemachine,shutofftheengine,andcheckfor
possiblecauses,suchasthealternatorbelt(Figure5).
Important:Ifthealternatorbeltislooseor
broken,donotoperatethemachineuntilthe
adjustmentorrepairiscomplete.Failureto
observethisprecautionmaydamagetheengine.
Checktheoperationofthewarninglightsasfollows:
Engagetheparkingbrake.
TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.Thecoolant
temperature,chargeindicator,andoil-pressure
lightsshouldglow.Ifanylightdoesnotfunction,
eitherabulbisburnedoutorthereisamalfunction
inthesystemthatyoumustrepair.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.
ItdisplaysonlywhenkeyswitchisintheONposition
(Figure5).
Asinglebarindicatesalowfuelleveland1ashing
barindicatesthatthefueltankisnearlyempty.
4-WheelDriveSwitch
4-WheelDriveModelsOnly
Whenthe4WDswitch(Figure4)ison,themachine
automaticallyengagesthe4-wheeldriveifthesensor
detectsthebackwheelsspinningfreely.Whenthe
4-wheeldriveisengaged,the4WDswitchlightturns
on.
4WDworksonlyintheforwarddirectioninAUTO
mode.IfyouwantitinREVERSE,pressthe4WD
button.
High-FlowHydraulicsSwitch
TCModelsOnly
Turnontheswitchtoactivatethehigh-owhydraulics
(Figure4).
HornButton
Thehornbuttonislocatedonthecontrolpanel(Figure
4).Pressthehornbuttontosoundthehorn.
17
Tachometer
Thetachometerdisplaysthespeedoftheengine
(Figure5).
Note:3,300rpmisthedesiredenginespeedfor540
rpmPTOoperation.
Check-EngineLight
Thecheck-enginelightilluminatestoindicate
anenginemalfunction;refertoRespondingtoa
Check-EngineLight(page41).
Speedometer
Thespeedometerregistersthegroundspeedofthe
machine(Figure5).
Tachometer-Speedometer
LocationChange
Button/SpeedometerConversion
Button
Press,hold,andreleasethebutton(Figure5)between
0to3secondstoswapthelocationsoftachometer
andspeedometer.
Press,hold,andreleasethebutton(Figure5)between
3to10secondstoconvertthespeedometerfrom
mphtokm/h.
PowerPoint
Usethepowerpoint(Figure4)topoweroptional12
Velectricalaccessories.
PassengerHandhold
Thepassengerhandholdislocatedonthedashboard
(Figure9).
g009815
Figure9
1.Passengerhandhold
2.Storagecompartment
Seat-AdjustmentLever
Youcanadjusttheseatforwardandrearwardforyour
comfort(Figure10).
g021227
Figure10
1.Seat-adjustmentlever
18
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Overallwidth160cm(63inches)
Withoutbed:326cm(128inches)
Withfullbed:331cm(130inches) Overalllength
With2/3bedinrear-mountinglocation:346cm(136inches)
Model07383:736kg(1,623lb)
Model07384:885kg(1,951lb) Baseweight(dry)
Model07386:912kg(2,010lb)
Model07383:1623kg(3,577lb)
Model07384:1474kg(3,249lb)
Ratedcapacity(includes91kg(200lb)operator,
91kg(200lb)passenger,andloadedattachment)
Model07386:1447kg(3,190lb)
Maximumgrossvehicleweight(GVW)2359kg(5,200lb)
Tongueweight:272kg(600lb)
Towcapacity
Maximumtrailerweight:1587kg(3,500lb)
Groundclearance18cm(7inches)withnoload
Wheelbase
118cm(70inches)
Front:117cm(46inches)
Wheeltread(centerlinetocenterline)
Rear:121cm(48inches)
Height
191cm(75inches)totopofROPS
Attachments/Accessories
AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.T oro.comfora
listofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
19
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenorpeoplewhoarenottrained
orphysicallycapabletosafelyoperateorservice
themachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefor
trainingalloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Shutoffthemachine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operatorsposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Knowhowtostopandshutoffthemachinequickly.
Ensurethattherearenotmoreoccupants(youand
yourpassenger(s))thanthenumberofhandholds
equippedonthemachine.
Checkthatallsafetydevicesanddecalsarein
place.Repairorreplaceallsafetydevicesand
replaceallillegibleormissingdecals.Donot
operatethemachineunlesstheyarepresentand
functioningproperly.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
ServiceInterval:Beforeeachuseordaily
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page30).
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Fronttiresairpressurespecication:220kPa(32
psi)
Reartiresairpressurespecication:124kPa(18
psi)
Important:Checkthetirepressurefrequently
toensureproperination.Ifthetiresarenot
inatedtothecorrectpressure,thetireswillwear
prematurelyandmaycausethe4-wheeldriveto
bind.
Figure11showsanexampleoftirewearcausedby
under-ination.
g010294
Figure11
1.Under-inatedtire
Figure12showsanexampleoftirewearcausedby
over-ination.
g010293
Figure12
1.Over-inatedtire
20
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Toro Workman HDX Utility Vehicle User manual

Category
Motorcycles
Type
User manual

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