FormNo.3427-789RevA
Workman
®
HDXUtilityVehicle
ModelNo.07383—SerialNo.404350001andUp
ModelNo.07384—SerialNo.404350001andUp
ModelNo.07384TC—SerialNo.404350001andUp
ModelNo.07386—SerialNo.404350001andUp
ModelNo.07386TC—SerialNo.404350001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3427-789*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Introduction
Thisutilityvehicleisintendedtobeprimarilyused
off-highwaytotransportpeopleandmaterialloads.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DistributororToroCustomerServiceandhavethe
modelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g239323
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1InstallingtheSteeringWheel...........................11
2InstallingtheRollBar......................................11
3CheckingtheFluidLevelsandTire
Pressure.......................................................12
4BurnishingtheBrakes....................................12
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
PerformingDailyMaintenance..........................19
CheckingtheTirePressure...............................19
AddingFuel......................................................20
BreakinginaNewMachine..............................20
CheckingtheSafety-InterlockSystem..............21
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheCargoBed..................................23
StartingtheEngine...........................................24
Engagingthe4-WheelDrive.............................24
DrivingtheMachine..........................................24
StoppingtheMachine.......................................25
ShuttingOfftheEngine.....................................25
UsingtheDifferentialLock................................25
UsingtheHydraulicControl..............................25
AfterOperation....................................................27
AfterOperationSafety......................................27
HaulingtheMachine.........................................28
TowingtheMachine..........................................28
TowingaTrailer................................................28
Maintenance...........................................................29
MaintenanceSafety..........................................29
RecommendedMaintenanceSchedule(s)...........30
MaintainingtheMachineunderSpecial
OperatingConditions....................................32
Pre-MaintenanceProcedures..............................32
PreparingtheMachineforMaintenance............32
UsingtheBedSupport......................................32
RemovingtheFullBed......................................33
InstallingtheFullBed........................................34
RaisingtheMachine.........................................35
RemovingandInstallingtheHood....................35
Lubrication..........................................................36
GreasingtheBearingsandBushings................36
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
ReplacingtheSparkPlugs................................41
FuelSystemMaintenance...................................41
InspectingtheCarbonCanisterAir
Filter..............................................................41
ReplacingtheFuelFilter...................................41
InspectingFuelLinesandConnections.............42
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheFuses..........................................42
Jump-StartingtheMachine...............................43
ServicingtheBattery.........................................44
DriveSystemMaintenance..................................44
CheckingtheFrontDifferential-Oil
Level.............................................................44
ChangingtheFrontDifferentialOil....................45
InspectingtheConstant-VelocityBoot..............45
AdjustingtheShiftCables.................................45
AdjustingtheHigh-LowCable...........................46
AdjustingDifferential-LockCable......................46
InspectingtheTires..........................................46
CheckingtheFrontWheelAlignment................47
TorquingtheWheelLugNuts............................47
CoolingSystemMaintenance..............................48
CoolingSystemSafety.....................................48
CheckingtheEngine-CoolantLevel..................48
RemovingDebrisfromtheCooling
System..........................................................49
ChangingtheEngineCoolant...........................49
BrakeMaintenance.............................................50
CheckingtheBrake-FluidLevel........................50
AdjustingtheParkingBrake..............................51
AdjustingtheBrakePedal.................................52
BeltMaintenance................................................53
AdjustingtheAlternatorBelt.............................53
ControlsSystemMaintenance.............................53
AdjustingtheClutchPedal................................53
AdjustingtheAcceleratorPedal........................54
ConvertingtheSpeedometer............................55
HydraulicSystemMaintenance...........................55
HydraulicSystemSafety...................................55
ServicingtheTransaxle/Hydraulic
System..........................................................55
ServicingtheHigh-FlowHydraulic
System..........................................................58
RaisingtheCargoBedinanEmergency...........59
Cleaning..............................................................61
WashingtheMachine.......................................61
Storage...................................................................62
StorageSafety..................................................62
StoringtheMachine..........................................62
Troubleshooting......................................................63
3
Safety
Thismachinehasbeendesignedinaccordancewith
therequirementsofSAEJ2258(Nov2016).
GeneralSafety
Thisproductiscapableofcausingpersonalinjury.
Alwaysfollowallsafetyinstructionstoavoidserious
personalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustartthemachine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Stopandshutoffthemachineandremovethekey
beforeservicingorfueling.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal93-9852
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
decal93-9868
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
decal93-9879
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
5
decal105-4215
105-4215
1.Warning—avoidpinchpoints.
decal106-2353
106-2353
1.Electricalpowerpoint
decal106-2355
106-2355
1.Slow
3.Transmission—thirdhigh;
nofastspeed
2.Fast
decal106-2377
106-2377
1.Locked
8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystandersoutofthe
operatingarea.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertakeoff(PTO)
13.Transmission—lowspeed
7.Disengage14.Parkingbrake
6
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal106-7767
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
decal110-0806
110–0806
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
7
decal115-2282
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts;keepallguardsandshieldsinplace.
3.Crushinghazard—keepbystandersoutoftheoperatingarea;donotcarrypassengersinthecargobed;keeparmsandlegs
insideofthevehicleatalltimes;useseatbeltsandhandholds.
decal115-7723
115-7723
1.Warning—thehydraulic-uidpressureis124bar(1,800psi).
2.CouplerA
3.CouplerB
decal115-7739
115-7739
1.Falling,crushinghazard—donotcarrypassengers.
decal115-7741
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
decal115-7756
115-7756
1.High-owhydraulics—engaged
decal115-7813
115-7813
1.Poweroutlet(10A)5.Lights,brake(15A)
2.Switchedpower(10A)6.Hazard(10A)
3.Fuelpump,supervisor
switch(10A)
7.4WD,Transmission(10A)
4.Horn,powerpoint(15A)
8
decal121-6286
121-6286
1.Checkthecoolantlevel
dailybeforeuseof
themachine.Read
theOperator'sManual
beforecheckingthe
engine-coolantlevel.
2.Donotopenoraddcoolant
totheradiator;doingso
introducesairintothe
systemandresultsin
enginedamage.Add
onlyenginecoolanttothe
reservoir.
decal121-6287
121-6287
1.Fillthereservoirwithenginecoolanttothebottomofthe
llerneck.
decal121-9776
121-9776
1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.
4.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeyfromthekeyswitchbeforewalkingawayfrom
themachine.
2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross
cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.
3.Firehazard—shutofftheenginebeforerefuelingthemachine.
decal136-1163
136-1163
1.Donotexceedatransport
loadof1591kg(3,500lb).
2.Donotexceedatongue
weightof273kg(600lb).
decal137-9895
137-9895
1.4x4autoenable—off
9
decal137-9896
137-9896
1.4x4engagebutton
decal138-3523
138-3523
1.Headlights4.Engine—Run
2.Horn
5.Engine—Start
3.Engine—Shutoff
decal139-3341
139-3341
1.Tank3.Pressure
2.Warning—the
hydraulic-uidpressureis
138bar(2,000psi).
10
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Steeringwheel
1
Installthesteeringwheel(TCmodels
only).
Rollbar1
2
Flange-headbolt(1/2x1-1/4inches)
6
Installtherollbar.
3
Nopartsrequired
–
Checktheuidlevelsandtirepressure.
4
Nopartsrequired
–
Burnishthebrakes.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
InstallingtheSteering
Wheel
TCModelsOnly
Partsneededforthisprocedure:
1
Steeringwheel
Procedure
1.Releasethetabsonthebackofthesteering
wheelthatholdthecentercoverinplace,and
removethecoverfromthehubofthesteering
wheel.
2.Removethelocknutandwasherfromthe
steeringshaft.
3.Slidethesteeringwheelandwasherontothe
shaft.
Note:Alignthesteeringwheelontheshaftso
thatthecrossbeamishorizontalwhenthetires
arepointedstraightaheadandthethickerspoke
ofthesteeringwheelisdownward.
Note:Thedustcoverispositionedontothe
steeringshaftatthefactory.
4.Securethesteeringwheeltotheshaftwiththe
locknutandtorquethelocknutto24to29N∙m
(18to22ft-lb)asshowninFigure3.
5.Alignthetabsofthecoverwiththeslotsinthe
steeringwheelandsnapthecoverontothe
steeringwheelhub(Figure3).
g008397
Figure3
1.Steeringshaft
5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Cover
4.Tabslotsinwheel8.Tabsincover
11
2
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
6
Flange-headbolt(1/2x1-1/4inches)
Procedure
1.Applymedium-grade(service-removable)
thread-lockingcompoundtothethreadsofthe6
ange-headbolts(1/2x1-1/4inches).
2.Aligneachsideoftherollbarwiththemounting
holesoneachsideofthemachineframe(Figure
4).
g009812
Figure4
1.Rollbarmountingbracket
2.Flange-headbolt(1/2x
1-1/4inches)
3.Securetherollbarmountingbrackettothe
machineframeusing3ange-headbolts(1/2x
1-1/4inches)oneachside(Figure4).
4.Torquetheange-headbolts(1/2x1-1/4inches)
to115N∙m(85ft-lb).
3
CheckingtheFluidLevels
andTirePressure
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandafter
yourststarttheengine;refertoCheckingthe
Engine-OilLevel(page39).
2.Checkthetransaxle/hydraulic-uidlevelbefore
yourststarttheengine;refertoCheckingthe
Transaxle/Hydraulic-FluidLevel(page55).
3.Checkthebrake-uidlevelbeforeyourststart
theengine;refertoCheckingtheBrake-Fluid
Level(page50).
4.Checkthecoolantlevel;refertoCheckingthe
Engine-CoolantLevel(page48).
5.Checktheairpressureinthetires;referto
CheckingtheTirePressure(page19).
4
BurnishingtheBrakes
NoPartsRequired
Procedure
Toensureoptimumperformanceofthebrakesystem,
burnishthebrakesbeforeuse.
1.Bringthemachineuptofullspeed,applythe
brakestorapidlystopthemachinewithout
lockingupthetires.
2.Repeatthisprocedure10times,waiting1minute
betweenstops,toavoidoverheatingthebrakes.
Important:Thisprocedureismosteffective
ifthemachineisloadedwith454kg(1,000
lb).
12
ProductOverview
Controls
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ControlPanel
g240583
Figure5
1.Lightswitch8.Fuelgauge
2.High-owhydraulics
switch(TCmodelsonly)
9.Keyswitch
3.Horn(TCmodelsonly)
10.Powerpoint
4.Tachometer
11.Supervisorswitch
5.Hourmeter
12.Oil-pressure-warninglight
6.Speedometer13.Chargeindicator
7.Coolant-temperature
gaugeandlight
14.4-wheeldriveswitch
(4-wheeldrivemodels
only)
AcceleratorPedal
Usetheacceleratorpedal(Figure6)tovarytheground
speedofthemachinewhenthetransmissionisin
gear.Pressingdowntheacceleratorpedalincreases
theenginespeedandgroundspeed.Releasingthe
pedaldecreasestheenginespeedandgroundspeed.
g021226
Figure6
1.Clutchpedal
3.Acceleratorpedal
2.Brakepedal
ClutchPedal
Youmustfullypresstheclutchpedal(Figure6)
todisengagetheclutchwhenstartingtheengine
orshiftingtransmissiongears.Releasethepedal
smoothlywhenthetransmissionisingeartoprevent
unnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutor
theclutchslips,causingheatandwear.Never
holdthemachinestoppedonahillusingthe
clutchpedal.Damagetotheclutchmayoccur.
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure6).
CAUTION
Operatingamachinewithwornorincorrectly
adjustedbrakescanmayresultinpersonal
injury.
Ifthebrakepedaltravelstowithin25mm(1
inch)ofthemachineoorboard,adjustor
repairthebrakes.
13
Gear-ShiftLever
Fullypresstheclutchpedalandmovetheshiftlever
(Figure7)intothedesiredgearselection.Adiagram
oftheshiftpatternisshownbelow.
g009160
Figure7
Important:Donotshiftthetransaxletothe
REVERSEorFORWARDgearunlessthemachineis
motionless;otherwise,youcoulddamagethe
transaxle.
CAUTION
Down-shiftingfromtoohighaspeedcan
causetherearwheelstoskid,resultinginloss
ofmachinecontrolaswellasclutchand/or
transmissiondamage.
Shiftsmoothlytoavoidgrindingthegears.
DifferentialLock
Thedifferentiallock(Figure8)allowstherearaxle
tolockforincreasedtraction.Youcanengagethe
differentiallockwhenthemachineisinmotion.
Movetheleverforwardandtotherighttoengage
thelock.
Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inthelossofmachinecontrol.
Donotoperatethemachinewiththe
differentiallockonwhenmakingsharp
turnsorathighspeeds;refertoAdjusting
Differential-LockCable(page46).
g240581
Figure8
1.Parking-brakelever
5.High-lowrangeshifter
2.Hydraulic-bedlift
6.4-wheeldrivebutton
(4-wheeldrivemodels
only)
3.Hydraulic-liftlock7.Gear-shiftlever
4.Differentiallock
Parking-BrakeLever
Wheneveryoushutofftheengine,engagethe
parkingbrake(Figure8)topreventthemachinefrom
accidentallymoving.
•Toengagetheparkingbrake,pullbackonthe
parking-brakelever.
•Todisengagetheparkingbrake,pushthe
parking-brakeleverforward.
Note:Disengagetheparkingbrakebefore
movingthemachine.
Ifyouparkthemachineonasteepgrade,engagethe
parkingbrake,shiftthetransmissionintoFIRSTgear
onauphillgradeorREVERSEgearonadownhillgrade,
andplacechocksatthedownhillsideofthewheels.
Hydraulic-LiftLever
Thehydraulicliftraisesandlowersthebed.Move
itrearwardtoraisethebed,andforwardtolowerit
(Figure8).
Important:Whenloweringthebed,holdthelever
intheforwardpositionfor1to2secondsafterthe
bedcontactstheframetosecureitinthelowered
position.Donotholdthehydraulicliftintheraise
orlowerpositionformorethan5seconds,once
thecylindersreachtheendoftheirtravel.
14
Hydraulic-LiftLock
Thehydraulic-liftlocksecurestheliftlever,sothatthe
hydrauliccylindersdonotoperatewhenthemachine
isnotequippedwithabed(Figure8).Italsolocksthe
liftleverintheONpositionwhenusingthehydraulics
forattachments.
High-LowRangeShifter
Thehigh-lowrangeshifteradds3additionalspeeds
forprecisespeedcontrol(Figure8):
•Youmuststopthemachinecompletelybefore
shiftingbetweentheHIGHandLOWrange.
•Shiftonlevelgroundonly.
•Presstheclutchpedalfully.
•MovetheleverfullyforwardforHIGHandfully
rearwardforLOW.
HIGHrange—Forhigherspeeddrivingonlevel,dry
surfaceswithlightloads.
LOWrange—Forlow-speeddriving.Usethis
rangewhengreaterthannormalpowerorcontrol
isnecessary.Forexample,steepgrades,difcult
terrain,heavyloads,slowspeedbuthigh-engine
speed(spraying).
Important:ThereisalocationbetweenHIGHand
LOWinwhichthetransaxleisinneitherrange.
DonotusethispositionasaNEUTRALposition,
becausethemachinecouldmoveunexpectedlyif
theHigh-Lowshifterisbumpedandthegear-shift
leverisingear.
4-WheelDriveButton
4-WheelDriveModelsOnly
Toengagethe4-wheeldrivemanually,pressand
holdthe4WDbutton(Figure8)onthecenterconsole
whilethevehicleisinmotionandthe4-wheeldrive
engages.
KeySwitch
Usethekeyswitch(Figure5)tostartandshutoff
theengine.
Thekeyswitchhas3positions:OFF,ON,andSTART.
RotatethekeyswitchclockwisetotheSTARTposition
toengagethestartermotor.Releasethekeyswitch
whentheenginestarts.Thekeyswitchmoves
automaticallytotheONposition.
Toshuttheengineoff,rotatethekeyswitch
counterclockwisetotheOFFposition.
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure5)startstofunction
wheneveryourotatethekeyswitchtotheONposition
oriftheengineisrunning.
Speed-LimiterSwitch
Movethespeed-limiterswitch(Figure5)totheSLOW
positionandremovethekey.Thespeed-limiter
switchlimitstheenginespeedto2,200rpmwhenthe
machineisinthirdgearintheHIGHrange,whichlimits
thetopspeedto21km/h(13mph).
LightSwitch
Pushthelightswitch(Figure5)totoggletheheadlights
onoroff.
Oil-Pressure-WarningLight
Theoil-pressure-warninglight(Figure5)illuminatesif
theengine-oilpressuredropsbelowasafelevelwhile
theengineisrunning.
Important:Ifthelightickersorremainson,
stopthemachine,shutofftheengine,andcheck
theoillevel.Iftheoillevelislow,butadding
oildoesnotcausethelighttogooutwhenthe
engineisstarted,shutofftheengineimmediately,
andcontactyourAuthorizedServiceDealerfor
assistance.
Checktheoperationofthewarninglightsasfollows:
1.Engagetheparkingbrake.
2.TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.
Note:Theoil-pressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbis
burnedoutorthereisamalfunctioninthe
systemthatyoumustrepair.
Note:Ifenginewasjustshutoff,itmaytake1
to2minutesforthelighttocomeon.
Coolant-TemperatureGaugeand
Light
Thecoolant-temperaturegaugeandlightregistersthe
coolanttemperatureintheengineandoperatesonly
whenthekeyswitchisinONposition(Figure5).The
indicatorlightblinksrediftheengineoverheats.
15
ChargeIndicator
Thechargeindicatorilluminateswhenthebattery
discharges.Ifthelightilluminatesduringoperation,
stopthemachine,shutofftheengine,andcheckfor
possiblecauses,suchasthealternatorbelt(Figure5).
Important:Ifthealternatorbeltislooseor
broken,donotoperatethemachineuntilthe
adjustmentorrepairiscomplete.Failureto
observethisprecautionmaydamagetheengine.
Checktheoperationofthewarninglightsasfollows:
•Engagetheparkingbrake.
•TurnthekeyswitchtotheON/PREHEATposition,
butdonotstarttheengine.Thecoolant
temperature,chargeindicator,andoil-pressure
lightsshouldglow.Ifanylightdoesnotfunction,
eitherabulbisburnedoutorthereisamalfunction
inthesystemthatyoumustrepair.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.
ItdisplaysonlywhenkeyswitchisintheONposition
(Figure5).Theredsegmentofthedisplayindicatesa
low-fuellevelandtheashingredlightindicatesthat
thefuelinthetankisnearempty.
4-WheelDriveSwitch
4-WheelDriveModelsOnly
Whenthe4WDswitch(Figure5)ison,themachine
automaticallyengagesthe4-wheeldriveifthesensor
detectsthebackwheelsspinningfreely.Whenthe
4-wheeldriveisengaged,the4WDswitchlightturns
on.
4WDworksonlyintheforwarddirectioninAUTO
mode.IfyouwantitinREVERSE,pressthe4WD
button.
High-FlowHydraulicsSwitch
TCModelsOnly
Turnontheswitchtoactivatethehigh-owhydraulics
(Figure5).
HornButton
TCModelsOnly
Pressingthehornbuttonactivatesthehorn(Figure5).
Pressthehornbuttontosoundthehorn.
Tachometer
Thetachometerdisplaysthespeedoftheengine
(Figure5andFigure9).
Note:Thewhitetriangleindicatesthedesiredengine
speedfor540rpmPTOoperation.
g010514
Figure9
1.Enginespeed(rpm)2.3,300rpmfor540rpm
PTOoperation
Check-EngineLight
Thecheck-enginelightilluminatestoindicate
anenginemalfunction;refertoRespondingtoa
Check-EngineLight(page40).
Speedometer
Thespeedometerregistersthegroundspeedofthe
machine(Figure5).Thespeedometerisinmph,but
youcaneasilyconvertittokm/h;refertoConverting
theSpeedometer(page55).
PowerPoint
Usethepowerpoint(Figure5)topoweroptional12
Velectricalaccessories.
16
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Overallwidth160cm(63inches)
Withoutbed:326cm(128inches)
Withfullbed:331cm(130inches) Overalllength
With2/3bedinrear-mountinglocation:346cm(136inches)
Model07383:736kg(1,623lb)
Model07384:885kg(1,951lb)
Model07384H:885kg(1,951lb)
Model07384TC:921.6kg(2,032lb)
Model07386:912kg(2,010lb)
Model07386H:912kg(2,010lb)
Baseweight(dry)
Model07386TC:948kg(2,091lb)
Model07383:1623kg(3,577lb)
Model07384:1474kg(3,249lb)
Model07384H:1474kg(3,249lb)
Model07384TC:1437kg(3,168lb)
Model07386:1447kg(3,190lb)
Model07386H:1447kg(3,190lb)
Ratedcapacity(includes91kg(200lb)operator,
91kg(200lb)passenger,andloadedattachment)
Model07386TC:1410kg(3,109lb)
Maximumgrossvehicleweight(GVW)2359kg(5,200lb)
Tongueweight:272kg(600lb)
Towcapacity
Maximumtrailerweight:1587kg(3,500lb)
Groundclearance18cm(7inches)withnoload
Wheelbase
118cm(70inches)
Front:117cm(46inches)
Wheeltread(centerlinetocenterline)
Rear:121cm(48inches)
Height
191cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora
listofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
18
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenorpeoplewhoarenottrained
orphysicallycapabletosafelyoperateorservice
themachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefor
trainingalloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Shutofftheengine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave
theoperator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
•Knowhowtostopandshutoffthemachinequickly.
•Ensurethattherearenotmoreoccupants(youand
yourpassenger(s))thanthenumberofhandholds
equippedonthemachine.
•Checkthatallsafetydevicesanddecalsarein
place.Repairorreplaceallsafetydevicesand
replaceallillegibleormissingdecals.Donot
operatethemachineunlesstheyarepresentand
functioningproperly.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
ServiceInterval:Beforeeachuseordaily
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page29).
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Fronttiresairpressurespecication:220kPa(32
psi)
Teartiresairpressurespecication:124kPa(18
psi)
Important:Checkthetirepressurefrequently
toensureproperination.Ifthetiresarenot
inatedtothecorrectpressure,thetireswillwear
prematurelyandmaycausethe4-wheeldriveto
bind.
Figure12showsanexampleoftirewearcausedby
under-ination.
g010294
Figure12
1.Under-inatedtire
Figure13showsanexampleoftirewearcausedby
over-ination.
g010293
Figure13
1.Over-inatedtire
19
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithancetane
ratingof87orhigher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
Fuel-tankcapacity:25L(6.5USgallons).
1.Cleantheareaaroundthefuel-tankcap.
2.Removethefuel-tankcap(Figure14).
g009814
Figure14
1.Fuel-tankcap
3.Fillthetanktoapproximately25mm(1inch)
belowthebottomofthellerneck,andinstall
thecap.
Note:Donotoverllthefueltank.
4.Wipeupanyspilledfueltopreventarehazard.
BreakinginaNewMachine
ServiceInterval:Aftertherst100hours—Perform
theguidelinesforbreakinginanew
machine.
Performthefollowingtoprovideproperperformance
forthemachine:
•Ensurethatthebrakesareburnished;referto4
BurnishingtheBrakes(page12).
•Checktheuidandengine-oillevelsregularly.
Remainalertforsignsthatthemachineorits
componentsareoverheating.
•Afterstartingacoldengine,letitwarmupforabout
15secondsbeforeusingthemachine.
Note:Allowmoretimefortheenginetowarmup
whenoperatingincoldtemperatures.
•Varythemachinespeedduringoperation.Avoid
faststartsandquickstops.
•Abreak-inoilfortheengineisnotrequired.
Originalengineoilisthesametypespeciedfor
regularoilchanges.
•RefertoMaintenance(page29)foranyspecial,
low-hourchecks.
20
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