Toro Workman HDX Utility Vehicle User manual

Brand: Toro

Model: Workman HDX Utility Vehicle

Category: Motorcycles

Type: User manual

FormNo.3427-789RevA

Workman

HDXUtilityVehicle

ModelNo.07383—SerialNo.404350001andUp

ModelNo.07384—SerialNo.404350001andUp

ModelNo.07384TC—SerialNo.404350001andUp

ModelNo.07386—SerialNo.404350001andUp

ModelNo.07386TC—SerialNo.404350001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3427-789*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Introduction

Thisutilityvehicleisintendedtobeprimarilyused

off-highwaytotransportpeopleandmaterialloads.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DistributororToroCustomerServiceandhavethe

modelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g239323

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup.......................................................................11

1InstallingtheSteeringWheel...........................11

2InstallingtheRollBar......................................11

3CheckingtheFluidLevelsandTire

Pressure.......................................................12

4BurnishingtheBrakes....................................12

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................18

Attachments/Accessories.................................18

BeforeOperation.................................................19

BeforeOperationSafety...................................19

PerformingDailyMaintenance..........................19

CheckingtheTirePressure...............................19

AddingFuel......................................................20

BreakinginaNewMachine..............................20

CheckingtheSafety-InterlockSystem..............21

DuringOperation.................................................21

DuringOperationSafety...................................21

OperatingtheCargoBed..................................23

StartingtheEngine...........................................24

Engagingthe4-WheelDrive.............................24

DrivingtheMachine..........................................24

StoppingtheMachine.......................................25

ShuttingOfftheEngine.....................................25

UsingtheDifferentialLock................................25

UsingtheHydraulicControl..............................25

AfterOperation....................................................27

AfterOperationSafety......................................27

HaulingtheMachine.........................................28

TowingtheMachine..........................................28

TowingaTrailer................................................28

Maintenance...........................................................29

MaintenanceSafety..........................................29

RecommendedMaintenanceSchedule(s)...........30

MaintainingtheMachineunderSpecial

OperatingConditions....................................32

Pre-MaintenanceProcedures..............................32

PreparingtheMachineforMaintenance............32

UsingtheBedSupport......................................32

RemovingtheFullBed......................................33

InstallingtheFullBed........................................34

RaisingtheMachine.........................................35

RemovingandInstallingtheHood....................35

Lubrication..........................................................36

GreasingtheBearingsandBushings................36

EngineMaintenance...........................................38

EngineSafety...................................................38

ServicingtheAirCleaner..................................38

ServicingtheEngineOil....................................39

ReplacingtheSparkPlugs................................41

FuelSystemMaintenance...................................41

InspectingtheCarbonCanisterAir

Filter..............................................................41

ReplacingtheFuelFilter...................................41

InspectingFuelLinesandConnections.............42

ElectricalSystemMaintenance...........................42

ElectricalSystemSafety...................................42

ServicingtheFuses..........................................42

Jump-StartingtheMachine...............................43

ServicingtheBattery.........................................44

DriveSystemMaintenance..................................44

CheckingtheFrontDifferential-Oil

Level.............................................................44

ChangingtheFrontDifferentialOil....................45

InspectingtheConstant-VelocityBoot..............45

AdjustingtheShiftCables.................................45

AdjustingtheHigh-LowCable...........................46

AdjustingDifferential-LockCable......................46

InspectingtheTires..........................................46

CheckingtheFrontWheelAlignment................47

TorquingtheWheelLugNuts............................47

CoolingSystemMaintenance..............................48

CoolingSystemSafety.....................................48

CheckingtheEngine-CoolantLevel..................48

RemovingDebrisfromtheCooling

System..........................................................49

ChangingtheEngineCoolant...........................49

BrakeMaintenance.............................................50

CheckingtheBrake-FluidLevel........................50

AdjustingtheParkingBrake..............................51

AdjustingtheBrakePedal.................................52

BeltMaintenance................................................53

AdjustingtheAlternatorBelt.............................53

ControlsSystemMaintenance.............................53

AdjustingtheClutchPedal................................53

AdjustingtheAcceleratorPedal........................54

ConvertingtheSpeedometer............................55

HydraulicSystemMaintenance...........................55

HydraulicSystemSafety...................................55

ServicingtheTransaxle/Hydraulic

System..........................................................55

ServicingtheHigh-FlowHydraulic

System..........................................................58

RaisingtheCargoBedinanEmergency...........59

Cleaning..............................................................61

WashingtheMachine.......................................61

Storage...................................................................62

StorageSafety..................................................62

StoringtheMachine..........................................62

Troubleshooting......................................................63

Safety

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258(Nov2016).

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustartthemachine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopandshutoffthemachineandremovethekey

beforeservicingorfueling.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-9850

93-9850

1.Donotrepairorrevise—readtheOperator'sManual.

decal93-9852

93-9852

1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.

decal93-9868

93–9868

1.Crushinghazardofhand—readtheOperator’sManual.

decal93-9879

93-9879

1.Storedenergyhazard—readtheOperator'sManual.

93-9899

decal93-9899

93-9899

1.Crushinghazard—installthecylinderlock.

decal105-4215

105-4215

1.Warning—avoidpinchpoints.

decal106-2353

106-2353

1.Electricalpowerpoint

decal106-2355

106-2355

1.Slow

3.Transmission—thirdhigh;

nofastspeed

2.Fast

decal106-2377

106-2377

1.Locked

8.Warning—readtheOperator'sManual.

2.Differentiallock9.Entanglementhazard,shaft—keepbystandersoutofthe

operatingarea.

3.Unlocked10.Retracthydraulics

4.Hydrauliclock11.Extendhydraulics

5.Engage12.Transmission—highspeed

6.Powertakeoff(PTO)

13.Transmission—lowspeed

7.Disengage14.Parkingbrake

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal106-7767

106-7767

1.Warning—readtheOperator'sManual;avoidtippingthe

machine;weartheseatbelt;leanawayfromthedirection

themachineistipping.

decal110-0806

110–0806

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

decal115-2282

115-2282

1.Warning—readtheOperator'sManual.

2.Warning—stayawayfrommovingparts;keepallguardsandshieldsinplace.

3.Crushinghazard—keepbystandersoutoftheoperatingarea;donotcarrypassengersinthecargobed;keeparmsandlegs

insideofthevehicleatalltimes;useseatbeltsandhandholds.

decal115-7723

115-7723

1.Warning—thehydraulic-uidpressureis124bar(1,800psi).

2.CouplerA

3.CouplerB

decal115-7739

115-7739

1.Falling,crushinghazard—donotcarrypassengers.

decal115-7741

115-7741

1.ReadtheOperator’sManualbeforeservicingtransmission

uid.

decal115-7756

115-7756

1.High-owhydraulics—engaged

decal115-7813

115-7813

1.Poweroutlet(10A)5.Lights,brake(15A)

2.Switchedpower(10A)6.Hazard(10A)

3.Fuelpump,supervisor

switch(10A)

7.4WD,Transmission(10A)

4.Horn,powerpoint(15A)

decal121-6286

121-6286

1.Checkthecoolantlevel

dailybeforeuseof

themachine.Read

theOperator'sManual

beforecheckingthe

engine-coolantlevel.

2.Donotopenoraddcoolant

totheradiator;doingso

introducesairintothe

systemandresultsin

enginedamage.Add

onlyenginecoolanttothe

reservoir.

decal121-6287

121-6287

1.Fillthereservoirwithenginecoolanttothebottomofthe

llerneck.

decal121-9776

121-9776

1.Warning—readtheOperator’sManualandreceiveproper

trainingbeforeoperatingthemachine.

4.Warning—engagetheparkingbrake,shutofftheengine,and

removethekeyfromthekeyswitchbeforewalkingawayfrom

themachine.

2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross

cliffs;withnoload,donotexceed32kph(20mph);while

carryingaloadorwhendrivingonuneventerrain,driveslowly.

3.Firehazard—shutofftheenginebeforerefuelingthemachine.

decal136-1163

136-1163

1.Donotexceedatransport

loadof1591kg(3,500lb).

2.Donotexceedatongue

weightof273kg(600lb).

decal137-9895

137-9895

1.4x4autoenable—off

decal137-9896

137-9896

1.4x4engagebutton

decal138-3523

138-3523

1.Headlights4.Engine—Run

2.Horn

5.Engine—Start

3.Engine—Shutoff

decal139-3341

139-3341

1.Tank3.Pressure

2.Warning—the

hydraulic-uidpressureis

138bar(2,000psi).

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Steeringwheel

Installthesteeringwheel(TCmodels

only).

Rollbar1

Flange-headbolt(1/2x1-1/4inches)

Installtherollbar.

Nopartsrequired

–

Checktheuidlevelsandtirepressure.

Nopartsrequired

–

Burnishthebrakes.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingtheSteering

Wheel

TCModelsOnly

Partsneededforthisprocedure:

Steeringwheel

Procedure

1.Releasethetabsonthebackofthesteering

wheelthatholdthecentercoverinplace,and

removethecoverfromthehubofthesteering

wheel.

2.Removethelocknutandwasherfromthe

steeringshaft.

3.Slidethesteeringwheelandwasherontothe

shaft.

Note:Alignthesteeringwheelontheshaftso

thatthecrossbeamishorizontalwhenthetires

arepointedstraightaheadandthethickerspoke

ofthesteeringwheelisdownward.

Note:Thedustcoverispositionedontothe

steeringshaftatthefactory.

4.Securethesteeringwheeltotheshaftwiththe

locknutandtorquethelocknutto24to29N∙m

(18to22ft-lb)asshowninFigure3.

5.Alignthetabsofthecoverwiththeslotsinthe

steeringwheelandsnapthecoverontothe

steeringwheelhub(Figure3).

g008397

Figure3

1.Steeringshaft

5.Washer

2.Dustcover6.Locknut

3.Steeringwheel7.Cover

4.Tabslotsinwheel8.Tabsincover

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

Flange-headbolt(1/2x1-1/4inches)

Procedure

1.Applymedium-grade(service-removable)

thread-lockingcompoundtothethreadsofthe6

ange-headbolts(1/2x1-1/4inches).

2.Aligneachsideoftherollbarwiththemounting

holesoneachsideofthemachineframe(Figure

4).

g009812

Figure4

1.Rollbarmountingbracket

2.Flange-headbolt(1/2x

1-1/4inches)

3.Securetherollbarmountingbrackettothe

machineframeusing3ange-headbolts(1/2x

1-1/4inches)oneachside(Figure4).

4.Torquetheange-headbolts(1/2x1-1/4inches)

to115N∙m(85ft-lb).

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandafter

yourststarttheengine;refertoCheckingthe

Engine-OilLevel(page39).

2.Checkthetransaxle/hydraulic-uidlevelbefore

yourststarttheengine;refertoCheckingthe

Transaxle/Hydraulic-FluidLevel(page55).

3.Checkthebrake-uidlevelbeforeyourststart

theengine;refertoCheckingtheBrake-Fluid

Level(page50).

4.Checkthecoolantlevel;refertoCheckingthe

Engine-CoolantLevel(page48).

5.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page19).

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem,

burnishthebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe

brakestorapidlystopthemachinewithout

lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute

betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith454kg(1,000

lb).

ProductOverview

Controls

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

ControlPanel

g240583

Figure5

1.Lightswitch8.Fuelgauge

2.High-owhydraulics

switch(TCmodelsonly)

9.Keyswitch

3.Horn(TCmodelsonly)

10.Powerpoint

4.Tachometer

11.Supervisorswitch

5.Hourmeter

12.Oil-pressure-warninglight

6.Speedometer13.Chargeindicator

7.Coolant-temperature

gaugeandlight

14.4-wheeldriveswitch

(4-wheeldrivemodels

only)

AcceleratorPedal

Usetheacceleratorpedal(Figure6)tovarytheground

speedofthemachinewhenthetransmissionisin

gear.Pressingdowntheacceleratorpedalincreases

theenginespeedandgroundspeed.Releasingthe

pedaldecreasestheenginespeedandgroundspeed.

g021226

Figure6

1.Clutchpedal

3.Acceleratorpedal

2.Brakepedal

ClutchPedal

Youmustfullypresstheclutchpedal(Figure6)

todisengagetheclutchwhenstartingtheengine

orshiftingtransmissiongears.Releasethepedal

smoothlywhenthetransmissionisingeartoprevent

unnecessarywearonthetransmissionandother

relatedparts.

Important:Donotridetheclutchpedalduring

operation.Theclutchpedalmustbefullyoutor

theclutchslips,causingheatandwear.Never

holdthemachinestoppedonahillusingthe

clutchpedal.Damagetotheclutchmayoccur.

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure6).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonal

injury.

Ifthebrakepedaltravelstowithin25mm(1

inch)ofthemachineoorboard,adjustor

repairthebrakes.

Gear-ShiftLever

Fullypresstheclutchpedalandmovetheshiftlever

(Figure7)intothedesiredgearselection.Adiagram

oftheshiftpatternisshownbelow.

g009160

Figure7

Important:Donotshiftthetransaxletothe

REVERSEorFORWARDgearunlessthemachineis

motionless;otherwise,youcoulddamagethe

transaxle.

CAUTION

Down-shiftingfromtoohighaspeedcan

causetherearwheelstoskid,resultinginloss

ofmachinecontrolaswellasclutchand/or

transmissiondamage.

Shiftsmoothlytoavoidgrindingthegears.

DifferentialLock

Thedifferentiallock(Figure8)allowstherearaxle

tolockforincreasedtraction.Youcanengagethe

differentiallockwhenthemachineisinmotion.

Movetheleverforwardandtotherighttoengage

thelock.

Note:Machinemotionplusaslightturnisrequiredto

engageordisengagethedifferentiallock.

CAUTION

Turningwiththedifferentiallockoncanresult

inthelossofmachinecontrol.

Donotoperatethemachinewiththe

differentiallockonwhenmakingsharp

turnsorathighspeeds;refertoAdjusting

Differential-LockCable(page46).

g240581

Figure8

1.Parking-brakelever

5.High-lowrangeshifter

2.Hydraulic-bedlift

6.4-wheeldrivebutton

(4-wheeldrivemodels

only)

3.Hydraulic-liftlock7.Gear-shiftlever

4.Differentiallock

Parking-BrakeLever

Wheneveryoushutofftheengine,engagethe

parkingbrake(Figure8)topreventthemachinefrom

accidentallymoving.

•Toengagetheparkingbrake,pullbackonthe

parking-brakelever.

•Todisengagetheparkingbrake,pushthe

parking-brakeleverforward.

Note:Disengagetheparkingbrakebefore

movingthemachine.

Ifyouparkthemachineonasteepgrade,engagethe

parkingbrake,shiftthetransmissionintoFIRSTgear

onauphillgradeorREVERSEgearonadownhillgrade,

andplacechocksatthedownhillsideofthewheels.

Hydraulic-LiftLever

Thehydraulicliftraisesandlowersthebed.Move

itrearwardtoraisethebed,andforwardtolowerit

(Figure8).

Important:Whenloweringthebed,holdthelever

intheforwardpositionfor1to2secondsafterthe

bedcontactstheframetosecureitinthelowered

position.Donotholdthehydraulicliftintheraise

orlowerpositionformorethan5seconds,once

thecylindersreachtheendoftheirtravel.

Hydraulic-LiftLock

Thehydraulic-liftlocksecurestheliftlever,sothatthe

hydrauliccylindersdonotoperatewhenthemachine

isnotequippedwithabed(Figure8).Italsolocksthe

liftleverintheONpositionwhenusingthehydraulics

forattachments.

High-LowRangeShifter

Thehigh-lowrangeshifteradds3additionalspeeds

forprecisespeedcontrol(Figure8):

•Youmuststopthemachinecompletelybefore

shiftingbetweentheHIGHandLOWrange.

•Shiftonlevelgroundonly.

•Presstheclutchpedalfully.

•MovetheleverfullyforwardforHIGHandfully

rearwardforLOW.

HIGHrange—Forhigherspeeddrivingonlevel,dry

surfaceswithlightloads.

LOWrange—Forlow-speeddriving.Usethis

rangewhengreaterthannormalpowerorcontrol

isnecessary.Forexample,steepgrades,difcult

terrain,heavyloads,slowspeedbuthigh-engine

speed(spraying).

Important:ThereisalocationbetweenHIGHand

LOWinwhichthetransaxleisinneitherrange.

DonotusethispositionasaNEUTRALposition,

becausethemachinecouldmoveunexpectedlyif

theHigh-Lowshifterisbumpedandthegear-shift

leverisingear.

4-WheelDriveButton

4-WheelDriveModelsOnly

Toengagethe4-wheeldrivemanually,pressand

holdthe4WDbutton(Figure8)onthecenterconsole

whilethevehicleisinmotionandthe4-wheeldrive

engages.

KeySwitch

Usethekeyswitch(Figure5)tostartandshutoff

theengine.

Thekeyswitchhas3positions:OFF,ON,andSTART.

RotatethekeyswitchclockwisetotheSTARTposition

toengagethestartermotor.Releasethekeyswitch

whentheenginestarts.Thekeyswitchmoves

automaticallytotheONposition.

Toshuttheengineoff,rotatethekeyswitch

counterclockwisetotheOFFposition.

HourMeter

Thehourmeterindicatesthetotalhoursofmachine

operation.Thehourmeter(Figure5)startstofunction

wheneveryourotatethekeyswitchtotheONposition

oriftheengineisrunning.

Speed-LimiterSwitch

Movethespeed-limiterswitch(Figure5)totheSLOW

positionandremovethekey.Thespeed-limiter

switchlimitstheenginespeedto2,200rpmwhenthe

machineisinthirdgearintheHIGHrange,whichlimits

thetopspeedto21km/h(13mph).

LightSwitch

Pushthelightswitch(Figure5)totoggletheheadlights

onoroff.

Oil-Pressure-WarningLight

Theoil-pressure-warninglight(Figure5)illuminatesif

theengine-oilpressuredropsbelowasafelevelwhile

theengineisrunning.

Important:Ifthelightickersorremainson,

stopthemachine,shutofftheengine,andcheck

theoillevel.Iftheoillevelislow,butadding

oildoesnotcausethelighttogooutwhenthe

engineisstarted,shutofftheengineimmediately,

andcontactyourAuthorizedServiceDealerfor

assistance.

Checktheoperationofthewarninglightsasfollows:

1.Engagetheparkingbrake.

2.TurnthekeyswitchtotheON/PREHEATposition,

butdonotstarttheengine.

Note:Theoil-pressurelightshouldglowred.

Ifthelightdoesnotfunction,eitherabulbis

burnedoutorthereisamalfunctioninthe

systemthatyoumustrepair.

Note:Ifenginewasjustshutoff,itmaytake1

to2minutesforthelighttocomeon.

Coolant-TemperatureGaugeand

Light

Thecoolant-temperaturegaugeandlightregistersthe

coolanttemperatureintheengineandoperatesonly

whenthekeyswitchisinONposition(Figure5).The

indicatorlightblinksrediftheengineoverheats.

ChargeIndicator

Thechargeindicatorilluminateswhenthebattery

discharges.Ifthelightilluminatesduringoperation,

stopthemachine,shutofftheengine,andcheckfor

possiblecauses,suchasthealternatorbelt(Figure5).

Important:Ifthealternatorbeltislooseor

broken,donotoperatethemachineuntilthe

adjustmentorrepairiscomplete.Failureto

observethisprecautionmaydamagetheengine.

Checktheoperationofthewarninglightsasfollows:

•Engagetheparkingbrake.

•TurnthekeyswitchtotheON/PREHEATposition,

butdonotstarttheengine.Thecoolant

temperature,chargeindicator,andoil-pressure

lightsshouldglow.Ifanylightdoesnotfunction,

eitherabulbisburnedoutorthereisamalfunction

inthesystemthatyoumustrepair.

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank.

ItdisplaysonlywhenkeyswitchisintheONposition

(Figure5).Theredsegmentofthedisplayindicatesa

low-fuellevelandtheashingredlightindicatesthat

thefuelinthetankisnearempty.

4-WheelDriveSwitch

4-WheelDriveModelsOnly

Whenthe4WDswitch(Figure5)ison,themachine

automaticallyengagesthe4-wheeldriveifthesensor

detectsthebackwheelsspinningfreely.Whenthe

4-wheeldriveisengaged,the4WDswitchlightturns

on.

4WDworksonlyintheforwarddirectioninAUTO

mode.IfyouwantitinREVERSE,pressthe4WD

button.

High-FlowHydraulicsSwitch

TCModelsOnly

Turnontheswitchtoactivatethehigh-owhydraulics

(Figure5).

HornButton

TCModelsOnly

Pressingthehornbuttonactivatesthehorn(Figure5).

Pressthehornbuttontosoundthehorn.

Tachometer

Thetachometerdisplaysthespeedoftheengine

(Figure5andFigure9).

Note:Thewhitetriangleindicatesthedesiredengine

speedfor540rpmPTOoperation.

g010514

Figure9

1.Enginespeed(rpm)2.3,300rpmfor540rpm

PTOoperation

Check-EngineLight

Thecheck-enginelightilluminatestoindicate

anenginemalfunction;refertoRespondingtoa

Check-EngineLight(page40).

Speedometer

Thespeedometerregistersthegroundspeedofthe

machine(Figure5).Thespeedometerisinmph,but

youcaneasilyconvertittokm/h;refertoConverting

theSpeedometer(page55).

PowerPoint

Usethepowerpoint(Figure5)topoweroptional12

Velectricalaccessories.

PassengerHandhold

Thepassengerhandholdislocatedonthedashboard

(Figure10).

g009815

Figure10

1.Passengerhandhold

2.Storagecompartment

Seat-AdjustmentLever

Youcanadjusttheseatforwardandrearwardforyour

comfort(Figure11).

g021227

Figure11

1.Seat-adjustmentlever

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Overallwidth160cm(63inches)

Withoutbed:326cm(128inches)

Withfullbed:331cm(130inches) Overalllength

With2/3bedinrear-mountinglocation:346cm(136inches)

Model07383:736kg(1,623lb)

Model07384:885kg(1,951lb)

Model07384H:885kg(1,951lb)

Model07384TC:921.6kg(2,032lb)

Model07386:912kg(2,010lb)

Model07386H:912kg(2,010lb)

Baseweight(dry)

Model07386TC:948kg(2,091lb)

Model07383:1623kg(3,577lb)

Model07384:1474kg(3,249lb)

Model07384H:1474kg(3,249lb)

Model07384TC:1437kg(3,168lb)

Model07386:1447kg(3,190lb)

Model07386H:1447kg(3,190lb)

Ratedcapacity(includes91kg(200lb)operator,

91kg(200lb)passenger,andloadedattachment)

Model07386TC:1410kg(3,109lb)

Maximumgrossvehicleweight(GVW)2359kg(5,200lb)

Tongueweight:272kg(600lb)

Towcapacity

Maximumtrailerweight:1587kg(3,500lb)

Groundclearance18cm(7inches)withnoload

Wheelbase

118cm(70inches)

Front:117cm(46inches)

Wheeltread(centerlinetocenterline)

Rear:121cm(48inches)

Height

191cm(75inches)totopofROPS

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comfora

listofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenorpeoplewhoarenottrained

orphysicallycapabletosafelyoperateorservice

themachine.Localregulationsmayrestrictthe

ageoftheoperator.Theownerisresponsiblefor

trainingalloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave

theoperator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopandshutoffthemachinequickly.

•Ensurethattherearenotmoreoccupants(youand

yourpassenger(s))thanthenumberofhandholds

equippedonthemachine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand

replaceallillegibleormissingdecals.Donot

operatethemachineunlesstheyarepresentand

functioningproperly.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page29).

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Fronttiresairpressurespecication:220kPa(32

psi)

Teartiresairpressurespecication:124kPa(18

psi)

Important:Checkthetirepressurefrequently

toensureproperination.Ifthetiresarenot

inatedtothecorrectpressure,thetireswillwear

prematurelyandmaycausethe4-wheeldriveto

bind.

Figure12showsanexampleoftirewearcausedby

under-ination.

g010294

Figure12

1.Under-inatedtire

Figure13showsanexampleoftirewearcausedby

over-ination.

g010293

Figure13

1.Over-inatedtire

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithancetane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep

thefuelfreshlongerwhenusedasdirectedbythe

fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

Fuel-tankcapacity:25L(6.5USgallons).

1.Cleantheareaaroundthefuel-tankcap.

2.Removethefuel-tankcap(Figure14).

g009814

Figure14

1.Fuel-tankcap

3.Fillthetanktoapproximately25mm(1inch)

belowthebottomofthellerneck,andinstall

thecap.

Note:Donotoverllthefueltank.

4.Wipeupanyspilledfueltopreventarehazard.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Perform

theguidelinesforbreakinginanew

machine.

Performthefollowingtoprovideproperperformance

forthemachine:

•Ensurethatthebrakesareburnished;referto4

BurnishingtheBrakes(page12).

•Checktheuidandengine-oillevelsregularly.

Remainalertforsignsthatthemachineorits

componentsareoverheating.

•Afterstartingacoldengine,letitwarmupforabout

15secondsbeforeusingthemachine.

Note:Allowmoretimefortheenginetowarmup

whenoperatingincoldtemperatures.

•Varythemachinespeedduringoperation.Avoid

faststartsandquickstops.

•Abreak-inoilfortheengineisnotrequired.

Originalengineoilisthesametypespeciedfor

regularoilchanges.

•RefertoMaintenance(page29)foranyspecial,

low-hourchecks.

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Toro Workman HDX Utility Vehicle User manual

Brand: Toro

Model: Workman HDX Utility Vehicle

Category: Motorcycles

Type: User manual

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Toro Workman HDX Utility Vehicle User manual

Toro Workman HDX Utility Vehicle User manual

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