Toro 07236TC User manual

Brand: Toro

Model: 07236TC

Type: User manual

FormNo.3442-977RevC

Workman®MDX-DUtilityVehicle

ModelNo.07236TC—SerialNo.407300000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3442-977*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisutilityvehicleisintendedtobeprimarilyused

off-highwaytotransportpeopleandmaterialloads.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DistributororT oroCustomerServiceandhavethe

modelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g236856

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure2)appearsbothin

thismanualandonthemachinetoidentifyimportant

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

g000502

Figure2

Safety-alertsymbol

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................7

1InstallingtheSteeringWheel............................7

2ConnectingtheBattery....................................7

3CheckingtheFluidLevelsandTire

Pressure.........................................................8

4BurnishingtheBrakes......................................8

5ReadingtheManualandViewingthe

SetupMaterial.................................................9

ProductOverview...................................................10

Controls............................................................11

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

PerformingDailyMaintenance..........................15

CheckingtheTirePressure...............................15

AddingFuel......................................................16

BreakinginaNewMachine..............................16

DuringOperation.................................................17

DuringOperationSafety...................................17

OperatingtheCargoBed..................................18

StartingtheEngine...........................................20

StoppingtheMachine.......................................20

ShuttingOfftheEngine.....................................20

LoadingtheCargoBed.....................................20

AfterOperation....................................................21

AfterOperationSafety......................................21

HaulingtheMachine.........................................22

TowingtheMachine..........................................22

TowingaTrailer................................................22

Maintenance...........................................................23

MaintenanceSafety..........................................23

RecommendedMaintenanceSchedule(s)...........23

DailyMaintenanceChecklist.............................25

MaintainingtheMachineunderSpecial

OperatingConditions....................................25

Pre-MaintenanceProcedures..............................26

PreparingtheMachineforMaintenance............26

LiftingtheMachine...........................................26

AccessingtheHood..........................................27

Lubrication..........................................................27

GreasingtheFrontWheelBearings..................27

EngineMaintenance...........................................30

EngineSafety...................................................30

ServicingtheAirFilter.......................................30

ServicingtheEngineOil....................................31

FuelSystemMaintenance...................................33

InspectingFuelLinesandConnections.............33

ReplacingtheFuelFilter...................................33

ElectricalSystemMaintenance...........................34

ElectricalSystemSafety...................................34

ServicingtheBattery.........................................34

ReplacingtheFuses.........................................35

MaintainingtheHeadlights...............................35

DriveSystemMaintenance..................................37

MaintainingtheTires........................................37

InspectingtheSteeringandSuspension

Components.................................................38

AdjustingtheFrontWheelAlignment................39

CheckingtheTransaxle-FluidLevel..................40

ChangingtheTransaxleFluid...........................40

CheckingandAdjustingNeutral........................41

InspectingthePrimaryDriveClutch..................41

MaintainingthePrimaryDriveClutch................42

CoolingSystemMaintenance..............................42

CoolingSystemSafety.....................................42

CleaningtheEngine-CoolingAreas..................42

ServicingtheRadiator......................................43

BrakeMaintenance.............................................44

InspectingtheBrakes.......................................44

AdjustingtheParking-BrakeHandle.................44

AdjustingtheBrakeCables...............................44

CheckingtheBrake-FluidLevel........................45

ChangingtheBrakeFluid.................................46

BeltMaintenance................................................46

ServicingtheDriveBelt.....................................46

CheckingtheBelt-PullBumper.........................47

ChassisMaintenance...........................................47

AdjustingtheCargo-BedLatches.....................47

Cleaning..............................................................48

WashingtheMachine.......................................48

Storage...................................................................49

StorageSafety..................................................49

StoringtheMachine..........................................49

Safety

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258(Nov2016).

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustartthemachine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopandshutoffthemachineandremovethekey

beforeservicingorfueling.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal99-7345

99-7345

1.Warning—readtheOperator'sManual.

2.Warning—donottouchthehotsurface.

3.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsinplace.

4.Crushinghazard,cargobox—usetheproprodtosupport

thecargobed.decal99-7952

99-7952

1.Choke3.Neutral

2.Reverse4.Forward

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal115-2412

115-2412

1.Warning—readtheOperator'sManual;nostorage.

decal115-7739

115-7739

1.Falling,crushinghazard—donotcarrypassengers.

decal119-9727

119-9727

1.Horn7.Powerpoint

2.Hourmeter8.Warning—readtheOperator'sManual.

3.Headlights9.Collisionhazard—donotoperatethemachineonpublic

streets,roads,orhighways.

4.Engine—shutoff10.Fallinghazard—donotcarrypassengersinthecargobed.

5.Engine—on11.Fallinghazard—donotallowchildrentooperatethemachine.

6.Engine—start

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts,keepallguardsandshieldsinplace.

decal120-4837

120-4837

1.ReadtheOperator's

Manualforinformationon

fuses.

5.Machinefuse(15A)

2.Alarm/powerpoint(10A)6.Lift(15A)

3.Engine(10A)7.Rearlift(15A)

4.Headlights(10A)8.Horn(30A)

decal121-9775

121-9775

1.Warning—readtheOperator’sManualandreceivetraining

beforeoperatingthemachine.

4.Tippinghazard—driveslowlyonoracrossinclines;taketurns

slowly;donotexceedspeedsof31kph(19mph);driveslowly

whenhaulingaloadorwhendrivingonuneventerrain.

2.Warning—wearhearingprotection.5.Fallinghazard;severinghazardofhandorfoot—donotcarry

passengersinthebed;donotcarryathirdpassenger;donot

putyourhandsorfeetoutsidethemachinewhileoperating.

3.Firehazard—shutofftheenginebeforerefueling.

decal136-1164

136-1164

1.Donotexceedatongue

weightof45kg(100lb).

2.Donotexceedatransport

loadof363kg(800lb).

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Steeringwheel1

Cover1

1Washer(1/2inch)1

Installthesteeringwheel.

2Nopartsrequired–Connectthebattery.

3Nopartsrequired–Checktheuidlevelsandtirepressure.

4Nopartsrequired–Burnish(break-in)thebrakes.

Operator'sManual1

Engineowner'smanual1

Registrationcard1

PredeliveryInspectionForm1

CerticateofQuality1

Key2

ReadtheOperator'sManualandview

thesetupmaterialbeforeoperatingthe

machine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingtheSteering

Wheel

Partsneededforthisprocedure:

1Steeringwheel

1Cover

1Washer(1/2inch)

Procedure

1.Ifthecoverisinstalled,removeitfromthehub

ofthesteeringwheel(Figure3).

2.Removethelocknut(1/2inch)fromthesteering

shaft(Figure3).

3.Slidethesteeringwheelandwasher(1/2inch)

ontothesteeringshaft(Figure3).

4.Securethesteeringwheeltotheshaftwiththe

locknut(1/2inch)andtightenitto27to34N∙m

(20to25ft-lb).

5.Installthecoveronthesteeringwheel(Figure3).

g033840

Figure3

1.Cover4.Steeringwheel

2.Locknut(1/2inch)5.Steeringshaft

3.Washer(1/2inch)

ConnectingtheBattery

NoPartsRequired

Procedure

WARNING

Incorrectbatterycableroutingcoulddamage

themachineandcables,causingsparks.

Sparkscancausethebatterygasesto

explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

1.Squeezethebatterycovertoreleasethetabs

fromthebatterybase(Figure4).

g228188

Figure4

1.Batterycover

2.Removethebatterycoverfromthebatterybase

(Figure4).

3.Connectthepositivebatterycable(red)tothe

positive(+)terminalofthebatteryandsecure

thecablewiththeboltsandnuts(Figure5).

g228187

Figure5

1.Insulatorboot(positive

batterycable)

3.Negativebatterypost

2.Negativebatterycable

(black)

4.Slidetheinsulatorbootoverthepositive

terminal.

Note:Theinsulatorbootpreventsapossible

short-to-groundfromoccurring.

5.Connectthenegativebatterycable(black)tothe

negative(–)terminalofthebatteryandsecure

thecablewiththeboltsandnuts.

6.Alignthebatterycovertothebatterybase

(Figure4).

7.Squeezethebatterycover,alignthetabsto

thebatterybase,andreleasethebatterycover

(Figure4).

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

1.Checktheengine-oillevelbeforeandafter

yourststarttheengine;refertoCheckingthe

Engine-OilLevel(page31).

2.Checkthebrake-uidlevelbeforeyourststart

theengine;refertoCheckingtheBrake-Fluid

Level(page45).

3.Checkthetransaxle-uidlevelbeforeyou

rststarttheengine;refertoCheckingthe

Transaxle-FluidLevel(page40).

4.Checktheairpressureinthetires;referto

CheckingtheTirePressure(page15).

BurnishingtheBrakes

NoPartsRequired

Procedure

Toensureoptimumperformanceofthebrakesystem,

burnish(break-in)thebrakesbeforeuse.

1.Bringthemachineuptofullspeed,applythe

brakestorapidlystopthemachinewithout

lockingupthetires.

2.Repeatthisprocedure10times,waiting1minute

betweenstops,toavoidoverheatingthebrakes.

Important:Thisprocedureismosteffective

ifthemachineisloadedwith227kg(500lb).

ReadingtheManualand

ViewingtheSetupMaterial

Partsneededforthisprocedure:

1Operator'sManual

1Engineowner'smanual

1Registrationcard

1PredeliveryInspectionForm

1CerticateofQuality

2Key

Procedure

•ReadtheOperator'sManualandtheengine

owner'smanual.

•Fillouttheregistrationcard.

•CompletethePredeliveryInspectionForm.

•ReviewtheCerticateofQuality.

ProductOverview

g033215

Figure6

1.Hoodlatch3.Cargobed5.Gear-shiftselector7.Cargo-bedlever

2.Parking-brakelever4.Towingtongue6.Fuel-tankcap

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g027586

Figure7

1.Steeringwheel5.Acceleratorpedal

2.Cupholder6.Parking-brakehandle

(centerconsole)

3.Passengerhandhold7.Operator'sManualstorage

tube

4.Brakepedal

AcceleratorPedal

Usetheacceleratorpedal(Figure7)tovarythe

groundspeedofthemachine.Pressingdownthe

acceleratorpedalstartstheengine.Pressingthe

pedalfartherincreasesthegroundspeed.Releasing

thepedalslowsthemachine,andtheengineshutsoff.

Note:Themaximumforwardspeedis26km/h

(16mph).

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure7).

CAUTION

Operatingamachinewithwornorincorrectly

adjustedbrakescanmayresultinpersonal

injury.

Ifthebrakepedaltravelstowithin25mm(1

inch)ofthemachineoorboard,adjustor

repairthebrakes.

Parking-BrakeLever

Theparking-brakeleverislocatedbetweentheseats

(Figure6andFigure7).Wheneveryoushutoffthe

engine,engagetheparkingbraketopreventthe

machinefromaccidentallymoving.T oengagethe

parkingbrake,pulluptheparking-brakelever.T o

disengagetheparkingbrake,pushtheleverdown.

Gear-ShiftSelector

Thegear-shiftselectorislocatedbetweentheseats

andbelowtheparking-brakelever.Thegear-shift

selectorhas3positions:FORWARD,REVERSE,and

NEUTRAL(Figure6).

Note:Theenginestartsandrunsinanyofthe3

positions.

Important:Alwaysstopthemachinebefore

changinggears.

HornButton

Thehornbuttonislocatedatthelower,leftcornerof

thedashpanel(Figure8).Pressthehornbuttonto

soundthehorn.

g027587

Figure8

1.Hornbutton6.Engine

coolant-temperaturelight

2.Hourmeter7.Glowplugindicatorlight

3.Lightswitch8.Keyswitch

4.Batterylight9.Powerpoint

5.Engineoil-pressurelight

LightSwitch

Usethelightswitch(Figure8)toilluminatethe

headlights.Pushthelightswitchuptoturnonthe

headlights.Pushthelightswitchdowntoturnoffthe

lights.

HourMeter

Thehourmeterindicatesthetotalhoursofmachine

operation.Thehourmeter(Figure8)startstofunction

wheneveryourotatethekeyswitchtotheONposition

oriftheengineisrunning.

BatteryLight

Thebatterylight(Figure8)turnsonforseveral

secondswhenyourststarttheengine,andturnsoff

whentheengineisrunning.Ifthelightremainson

whiletheengineisrunning,thealternator,battery,or

electricalsystemisdamaged.

EngineOil-PressureLight

Theengineoil-pressurelight(Figure8)warnsyouif

theengine-oilpressuredropsbelowasafelevelto

operatetheengine.Ifthelightcomesonandremains

lit,shutofftheengine,andchecktheengine-oillevel.

Addoiltotheengineifnecessary;refertoServicing

theEngineOil(page31).

Note:Theoillightmayicker;thisisnormalandno

actionisneeded.

EngineCoolant-TemperatureLight

Theenginecoolant-temperaturelight(Figure8)warns

youthatthecoolanttemperatureoftheengineis

toohottocontinueoperatingtheengine(theengine

isoverheating).Shutofftheengineandallowthe

machinetocooldown.Checkthecoolantleveland

thebeltstothefanandwaterpump.Fillthecoolant

reservoirwithcoolantasnecessaryandreplaceany

worn,damaged,orslippingbelts.

Important:Iftheengineoverheatingproblem

persists,contactyourAuthorizedServiceDealer

fordiagnosticsandrepair.

Glow-PlugIndicatorLight

Theglow-plugindicatorlight(Figure8)illuminatesred

whentheglowplugsareactivated.

Important:Theglow-plugindicatorlightturns

onforanadditional15secondswhentheswitch

returnstotheSTARTposition.

KeySwitch

Usethekeyswitch(Figure8),tostartandshutoff

theengine.

Thekeyswitchhas3positions:OFF,ON,andSTART.

RotatethekeyclockwisetotheONpositiontoactivate

theglowplugs.Whentheglow-plug-indicatorlight

turnsoff,rotatethekeyclockwisetotheSTART

position.Whentheenginestarts,turnthekey

counterclockwisetotheRUNposition.

Toshutofftheengine,rotatethekeycounterclockwise

totheOFFposition.

PowerPoint

Usethepowerpoint(Figure8)topoweroptional12

Velectricalaccessories.

FuelGauge

Thefuelgauge(Figure9)islocatedonthefueltank

nexttothellercap,attheleftsideofthemachine.

Thegaugedisplaystheamountoffuelinthetank.

g008398

Figure9

1.Empty4.Fuelgauge

2.Full5.Fuel-tankcap

3.Needle

PassengerHandholds

Thepassengerhandholdsarelocatedontheright

sideofthedashpanelandattheoutsideofeachseat

(Figure10).

g009193

Figure10

1.Handhold—hiprestraint2.Passengerhandhold

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

BaseweightDry590kg(1,300lb)

Ratedcapacity(onlevelground)

749kg(1,650lb)total,including90.7kg(200lb)operatorand

90.7kg(200lb)passenger,load,trailertongueweight,gross

trailerweight,accessories,andattachments

Grossvehicleweight(GVW)—onlevelground1341kg(2,950lb)total,includingalloftheweightslistedabove

Maximumcargocapacity(onlevelground)567kg(1,250lb)total,includingtrailertongueweightandgross

trailerweight

Towingcapacity:

Tongueweight:45kg(100lb)

StandardhitchGrosstrailerweight(GTW):363kg(800lb)

Tongueweight:45kg(100lb)

Heavy-dutyhitchGrosstrailerweight(GTW):544kg(1,200lb)

Overallwidth150cm(59inches)

Overalllength299cm(117-3/4inches)

Groundclearance25cm(10inches)atthefrontwithnoloadoroperator,18cm

(7inches)attherearwithnoloadoroperator

Wheelbase206cm(81inches)

Wheeltread(centerlinetocenterline)125cm(49inches)inthefront,120cm(47-1/4inches)intherear

Cargobedlength117cm(46inches)inside,133cm(52-1/4inches)outside

Cargobedwidth125cm(49inches)inside,150cm(59inches)atoutsideofthe

moldedfenders

Cargobedheight25cm(10inches)inside

Maximumspeed26km/h(16mph)

Lowidle:1,200to1,300rpm

Enginespeed(non-adjustable)Highidle:3,420to3,520rpm

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenorpeoplewhoarenottrained

orphysicallycapabletosafelyoperateorservice

themachine.Localregulationsmayrestrictthe

ageoftheoperator.Theownerisresponsiblefor

trainingalloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutoffthemachine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopandshutoffthemachinequickly.

•Ensurethattherearenotmoreoccupants(youand

yourpassenger(s))thanthenumberofhandholds

equippedonthemachine.

•Checkthatallsafetydevicesanddecalsarein

place.Repairorreplaceallsafetydevicesand

replaceallillegibleormissingdecals.Donot

operatethemachineunlesstheyarepresentand

functioningproperly.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page23).

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Tireairpressurespecication:55to103kPa(8

to22psi)

Important:Donotexceedthemaximumair

pressureindicatedonthesidewallofthetire.

Note:Theairpressureneededinthetiresis

determinedbythepayloadthatyouintendtocarry.

1.Checktheairpressureinthetires.

Note:Theairpressureinthefrontandreartires

shouldbebetween55to103kPa(8to22psi).

•Uselowerairpressureinthetiresforlighter

payloads,forlesssoilcompaction,fora

smootherride,andtominimizetiremarkson

theground.

•Usehigherairpressureinthetiresfor

carryingheavierpayloadsathigherspeeds.

2.Ifnecessary,adjusttheairpressureinthetires

byaddingorremovingairinthetires.

g001055

Figure11

AddingFuel

RecommendedFuel

Theenginerunsonclean,freshdieselfuelwith

aminimumcetaneratingof40.Purchasefuelin

quantitiesthatyoucanusewithin30daystoensure

fuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwintergrade

dieselfuel(No.1-DorNo.1-D/2-Dblend)below

-7°C(20°F).Useofwinter-gradedieselfuelatlower

temperaturesprovideslowerashpointandpourpoint

characteristics,allowingeasierstartsandlessening

thechancesofchemicalseparationofthefueldueto

lowertemperatures.

Usingsummer-gradedieselfuelabove-7°C(20°F)

contributestowardlongerlifeofthefuel-pump

components.

Important:Neverusekeroseneorgasolinein

placeofdieselfuel.Failuretoobservethiscaution

willdamagetheengine.

FillingtheFuelTank

Fuel-tankcapacity:26.5L(7USgallons)

1.Cleantheareaaroundthefuel-tankcap.

2.Removethefuel-tankcap(Figure12).

g008398

Figure12

1.Empty4.Fuelgauge

2.Full5.Fuel-tankcap

3.Needle

3.Fillthetanktoapproximately25mm(1inch)

belowthebottomofthellerneckandinstall

thecap.

Note:Donotoverllthefueltank.

4.Installthefuel-tankcapsecurely.

5.Wipeupanyspilledfuel.

BreakinginaNewMachine

ServiceInterval:Aftertherst100hours—Perform

theguidelinesforbreakinginanew

machine.

Performthefollowingguidelinestoprovideproper

performanceforthemachine.

•Ensurethatthebrakesareburnished;referto4

BurnishingtheBrakes(page8).

•Checktheuidandengine-oillevelsregularly.

Remainalertforsignsthatthemachineorits

componentsareoverheating.

•Afterstartingacoldengine,letitwarmupforabout

15secondsbeforeusingthemachine.

Note:Allowmoretimefortheenginetowarmup

whenoperatingincoldtemperatures.

•Varythemachinespeedduringoperation.Avoid

faststartsandquickstops.

•Abreak-inoilfortheengineisnotrequired.

Originalengineoilisthesametypespeciedfor

regularoilchanges.

•RefertoMaintenance(page23)foranyspecial,

low-hourchecks.

•Checkthefrontsuspensionpositioningandadjust

it,ifnecessary;refertoAdjustingtheFrontWheel

Alignment(page39).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Passengersshouldsitinthedesignatedseating

positionsonly.Donotcarrypassengersinthe

cargobed.Keepbystandersandchildrenoutof

theoperatingarea.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operatethemachineoutdoorsorina

well-ventilatedareaonly.

•Donotexceedthemaximumgrossvehicleweight

(GVW)ofthemachine.

•Useextracautionwhenoperating,braking,or

turningthemachinewithaheavyloadinthecargo

bed.

•Carryingoversizedloadsinthecargobedreduces

thestabilityofthemachine.Donotexceedthe

carryingcapacityofthebed.

•Carryingmaterialthatcannotbeboundtothe

machineadverselyaffectsthesteering,braking,

andstabilityofthemachine.Whenyoucarry

materialthatcannotbeboundtothemachine,use

cautionwhensteeringorbraking.

•Carryareducedloadandreducetheground

speedofthemachinewhenoperatingonrough,

uneventerrain,andnearcurbs,holes,andother

suddenchangesinterrain.Loadsmayshift,

causingthemachinetobecomeunstable.

•Beforeyoustartthemachine,ensurethatthe

transmissionisinneutral,theparkingbrakeis

engaged,andyouareintheoperatingposition.

•Youandyourpassengersshouldremainseated

wheneverthemachineismoving.Keepyour

handsonthesteeringwheel;yourpassengers

shouldusethehandholdsprovided.Keeparms

andlegswithinthemachinebodyatalltimes.

•Operatethemachineonlyingoodvisibility.

Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe

machine.T allgrasscanhideobstacles.Usecare

whenapproachingblindcorners,shrubs,trees,or

otherobjectsthatmayobscureyourvision.

•Donotdrivethemachineneardrop-offs,ditches,

orembankments.Themachinecouldsuddenly

rolloverifawheelgoesovertheedgeorifthe

edgegivesway.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,overhead

walkways,etc.

•Lookbehindanddownbeforereversingthe

machinetobesureofaclearpath.

•Whenusingthemachineonpublicroads,follow

alltrafcregulationsanduseanyadditional

accessoriesthatmayberequiredbylaw,suchas

lights,turnsignals,slow-movingvehicle(SMV)

signs,andothersasrequired.

•Ifthemachineevervibratesabnormally,stop

andshutoffthemachineimmediately,waitfor

allmovementtostop,andinspectfordamage.

Repairalldamagetothemachinebeforeresuming

operation.

•Itcantakelongertostopthemachineonwet

surfacesthanondrysurfaces.T odryoutwet

brakes,driveslowlyonalevelsurfacewhile

puttinglightpressureonthebrakepedal.

•Operatingthemachineathighspeedandthen

quicklystoppingmaycausetherearwheelstolock

up,whichimpairsyourcontrolofthemachine.

•Donottouchtheengine,transmission,mufer,or

mufermanifoldwhiletheengineisrunning,or

soonafteryoushutofftheengine,becausethese

areasmaybehotenoughtocauseburns.

•Donotleavearunningmachineunattended.

•Beforeyouleavetheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–ShiftthetransmissiontotheNEUTRALposition.

–Engagetheparkingbrake.

–Shutoffthemachineandremovethekey.

–Waitforallmovementtostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Useaccessoriesandattachmentsapprovedby

TheT oro®Companyonly.

SlopeSafety

Note:A2-postRolloverProtectionSystem(ROPS)

isavailableforthismachineasanaccessory.Usea

ROPSifyouwillworknexttodrop-offs,nearwater,

inroughterrain,oronaslope,whichcouldresultin

arollover.ContactanauthorizedTorodistributorfor

moreinformation.

Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.

•Surveythesitetodeterminewhichslopesare

safeforoperatingthemachineandestablishyour

ownproceduresandrulesforoperatingonthose

slopes.Alwaysusecommonsenseandgood

judgmentwhenperformingthissurvey.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof

themachine.

•Avoidoperatingthemachineonwetterrain.Tires

maylosetraction.Arollovercanoccurbeforethe

tireslosetraction.

•Travelstraightupanddownaslope.

•Ifyoubegintolosemomentumwhileclimbinga

slope,graduallyengagethebrakesandslowly

reversethemachinestraightdowntheslope.

•Turningwhilegoingupordownaslopecanbe

dangerous.Ifyoumustturnonaslope,doitslowly

andcautiously.

•Heavyloadsaffectstabilityonaslope.Carrya

reducedloadandreduceyourgroundspeedwhen

operatingonaslopeoriftheloadhasahigh

centerofgravity.Securetheloadtothecargobed

ofthemachinetopreventtheloadfromshifting.

Takeextracarewhenhaulingloadsthatshifteasily

(e.g.,liquids,rock,sand,etc.).

•Avoidstarting,stopping,orturningthemachine

onaslope,especiallywithaload.Stoppingwhile

goingdownaslopetakeslongerthanstopping

onlevelground.Ifyoumuststopthemachine,

avoidsuddenspeedchanges,whichcancause

themachinetotiporrollover.Donotengagethe

brakessuddenlywhenrollingrearward,asthis

maycausethemachinetooverturn.

LoadingandDumpingSafety

•Donotexceedthegrossvehicleweight(GVW)

ofthemachinewhenoperatingitwithaloadin

thecargobedand/ortowingatrailer;referto

Specications(page14).

•Distributetheloadinthecargobedevenlyto

improvethestabilityandcontrolofthemachine.

•Beforedumping,ensurethatthereisnoone

behindthemachine.

•Donotdumpaloadedcargobedwhilethe

machineissidewaysonaslope.Thechange

inweightdistributionmaycausethemachineto

overturn.

OperatingtheCargoBed

RaisingtheCargoBed

WARNING

Araisedbedcouldfallandinjurepersonsthat

areworkingbeneathit.

•Alwaysusetheproprodtoholdthebedup

beforeworkingunderthebed.

•Removeanyloadmaterialfromthebed

beforeraisingit.

WARNING

Drivingthemachinewiththecargobedraised

couldcausethemachinetotiporrolleasier.

Youcoulddamagethestructureofthecargo

bedifyouoperatethemachinewiththebed

raised.

•Operatethemachinewhenthecargobed

isdown.

•Afteremptyingthecargobed,lowerit.

CAUTION

Ifaloadisconcentratednearthebackofthe

cargobedwhenyoureleasethelatches,the

bedmayunexpectedlytipopen,injuringyou

orbystanders.

•Centerloadsinthecargobed,ifpossible.

•Holdthecargobeddownandensurethat

nooneisleaningoverthebedorstanding

behinditwhenreleasingthelatches.

•Removeallcargofromthebedbefore

liftingthebeduptoservicethemachine.

1.Lifttheleveroneithersideofthebedandlift

thebedup(Figure13).

g014860

Figure13

1.Lever3.Detentslot

2.Proprod

2.Pulltheproprodintothedetentslottosecure

thebed(Figure14).

g029622

Figure14

1.Detentslot2.Proprod

LoweringtheCargoBed

WARNING

Theweightofthebedmaybeheavy.Hands

orotherbodypartscouldbecrushed.

Keepyourhandsandotherbodypartsclear

whenloweringthebed.

1.Raisethecargobedslightlybyliftingupthe

latchlever(Figure13).

2.Pulltheproprodoutofthedetentslot(Figure

14).

3.Lowerthebeduntilitlatchessecurelyintoplace

(Figure14).

OpeningtheTailgate

1.Ensurethatthecargobedisdownandlatched.

2.Liftupthengerpullsatthebackpanelofthe

tailgate(Figure15).

g024490

Figure15

1.Tailgateange(cargobed)3.Liftup(ngerpull)

2.Lockange(tailgate)4.Rotaterearwardanddown

3.Alignthelockangesofthetailgatewiththe

openingsbetweenthetailgateangesofthe

cargobed(Figure15).

4.Rotatethetailgaterearwardanddown(Figure

15).

ClosingtheTailgate

Ifyouunloadedloosematerialsuchassand,

landscapingrock,orwoodchipsfromthecargobedof

themachine,someofthematerialthatyouunloaded

mayhavelodgedinthehingeareaofthetailgate.

Performthefollowingbeforeclosingthetailgate.

1.Useyourhandstoremoveasmuchofthe

materialfromthehingeareaaspossible.

2.Rotatethetailgatetoapproximatelythe45°

position(Figure16).

g024491

Figure16

1.Rotatethetailgateto

approximatelythe45°

position.

3.Hingearea

2.Rotatethetailgateback

andforthseveraltimes.

3.Useashort,shakingmotiontorotatethetailgate

backandforthseveraltimes(Figure16).

Note:Thisactionhelpsmovematerialaway

fromthehingearea.

4.Lowerthetailgateandcheckformaterial

remaininginthehingearea.

5.Repeatsteps1through4untilthematerialis

removedfromthehingearea.

6.Rotatethetailgateupandforwarduntilthelock

angesofthetailgateareushwiththetailgate

pocketinthecargobed(Figure15).

Note:Raiseorlowerthetailgateinorderto

alignthelockangesofthetailgatewiththe

verticalopeningsbetweenthetailgateanges

ofthecargobed.

7.Lowerthetailgateuntilitisseatedinthebackof

thecargobed(Figure15).

Note:Thelockangesofthetailgatearefully

securedbythetailgateangesofthecargobed.

StartingtheEngine

Important:Donotattempttopushortowthe

machinetogetitstarted.

1.Sitintheoperator'sseat,insertthekeyintothe

keyswitch,pressdownonthebrake,androtate

thekeyclockwisetotheONposition.

Note:Ifthebackupalarmisinstalledandthe

gear-shiftselectorisintheREVERSEposition,

thebuzzersoundstowarntheoperator.

2.Whentheglow-plug-indicatorlightturnsoff,

rotatethekeyclockwisetotheSTARTposition.

3.Whentheenginestarts,turnthekey

counterclockwisetotheRUNposition.

4.Disengagetheparkingbrake.

StoppingtheMachine

Important:Whenstoppingthemachineon

anincline,usetheservicebrakestostopthe

machineandengagetheparkingbraketoholdthe

machineinplace.Usingtheacceleratortostall

themachineonthehillcandamagethemachine.

1.Removeyourfootfromtheacceleratorpedal.

2.Slowlypressthebrakepedaltoapplytheservice

brakesuntilthemachinecomestoacomplete

stop.

Note:Thestoppingdistancemayvary

dependingonthemachineloadandspeed.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.RotatethekeyswitchtotheOFFpositionand

removethekey.

LoadingtheCargoBed

Usethefollowingguidelineswhenloadingthecargo

bedandoperatingthemachine:

•Observetheweightcapacityofthemachineand

limittheweightoftheloadthatyoucarryinthe

cargobedasdescribedinSpecications(page

14)andonthegrossvehicleweighttagofthe

machine.

Note:Theloadratingisspeciedformachine

operationonalevelsurfaceonly.

•Reducetheweightoftheloadthatyoucarryinthe

cargobedwhenoperatingthemachineonhills

androughterrain.

•Reducetheweightoftheloadthatyoucarrywhen

thematerialsaretall(andhaveahighcenterof

gravity),suchasastackofbricks,landscaping

timbers,orfertilizerbags.Distributetheloadas

lowaspossibletoensurethattheloaddoesnot

reduceyourabilitytoseebehindthemachine

whenoperatingit.

•Keeploadscenteredbyloadingthecargobedas

follows:

–Evenlypositiontheweightinthecargobed

fromsidetoside.

Important:Tippingoverismorelikelyto

occurifthecargobedisloadedto1side.

–Evenlypositiontheweightinthecargobed

fromfronttoback.

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Toro 07236TC User manual

Toro 07236TC User manual

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