Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1InstallingtheRollBar......................................11
2CheckingtheFluidLevelsandTire
Pressure.......................................................12
3BurnishingtheBrakes....................................12
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................19
Attachments/Accessories.................................19
BeforeOperation.................................................20
BeforeOperationSafety...................................20
PerformingDailyMaintenance..........................20
CheckingtheTirePressure...............................20
AddingFuel......................................................21
BreakinginaNewMachine..............................21
CheckingtheSafety-InterlockSystem..............22
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheCargoBed..................................24
StartingtheEngine...........................................25
Engagingthe4-WheelDrive.............................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................26
ShuttingOfftheEngine.....................................26
UsingtheDifferentialLock................................26
UsingtheHydraulicControl..............................26
AfterOperation....................................................28
AfterOperationSafety......................................28
HaulingtheMachine.........................................29
TowingtheMachine..........................................29
TowingaTrailer................................................29
Maintenance...........................................................30
MaintenanceSafety..........................................30
RecommendedMaintenanceSchedule(s)...........31
MaintainingtheMachineunderSpecial
OperatingConditions....................................33
Pre-MaintenanceProcedures..............................33
PreparingtheMachineforMaintenance............33
UsingtheBedSupport......................................33
RemovingtheFullBed......................................34
InstallingtheFullBed........................................35
RaisingtheMachine.........................................36
RemovingandInstallingtheHood....................36
Lubrication..........................................................37
GreasingtheBearingsandBushings................37
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirCleaner..................................39
ServicingtheEngineOil....................................40
ReplacingtheSparkPlugs................................42
FuelSystemMaintenance...................................43
ReplacingtheFuelFilter...................................43
InspectingFuelLinesandConnections.............43
ElectricalSystemMaintenance...........................44
ElectricalSystemSafety...................................44
ServicingtheFuses..........................................44
Jump-StartingtheMachine...............................44
ServicingtheBattery.........................................45
DriveSystemMaintenance..................................46
CheckingtheFrontDifferential-Oil
Level.............................................................46
ChangingtheFrontDifferentialOil....................46
InspectingtheConstant-VelocityBoot..............47
AdjustingtheShiftCables.................................47
AdjustingtheHigh-LowCable...........................47
AdjustingDifferential-LockCable......................47
InspectingtheTires..........................................48
CheckingtheFrontWheelAlignment................48
TorquingtheWheelLugNuts............................49
CoolingSystemMaintenance..............................50
CoolingSystemSafety.....................................50
CheckingtheEngine-CoolantLevel..................50
RemovingDebrisfromtheCooling
System..........................................................51
ChangingtheEngineCoolant...........................51
BrakeMaintenance.............................................52
CheckingtheBrake-FluidLevel........................52
AdjustingtheParkingBrake..............................53
AdjustingtheBrakePedal.................................54
BeltMaintenance................................................55
AdjustingtheAlternatorBelt.............................55
ControlsSystemMaintenance.............................55
AdjustingtheClutchPedal................................55
AdjustingtheAcceleratorPedal........................56
HydraulicSystemMaintenance...........................57
HydraulicSystemSafety...................................57
ServicingtheTransaxle/Hydraulic
System..........................................................57
ServicingtheHigh-FlowHydraulic
System..........................................................59
RaisingtheCargoBedinanEmergency...........60
Cleaning..............................................................62
WashingtheMachine.......................................62
Storage...................................................................63
StorageSafety..................................................63
StoringtheMachine..........................................63
Troubleshooting......................................................64
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