Gianni Industries AD500 Installation guide

Brand: Gianni Industries

Model: AD500

Category: Garage Door Opener

Type: Installation guide

AD500

Instruction Manual

Automatic Door Operator

Table of Contents

General Safety Precautions -------------------------------------------

Declaration by Manufacturer -------------------------------------------

Introduction ---------------------------------------------------------------

Product Features --------------------------------------------------------

Part Identification --------------------------------------------------------

Specifications -------------------------------------------------------------

How the AD500 Works --------------------------------------------------

Pre-Installation -----------------------------------------------------------

Template Instructions ---------------------------------------------------

Installation (Video Instructions) ---------------------------------------

Trouble Shooting ---------------------------------------------------------

Maintenance ---------------------------------------------------------------

Safety Instructions for Users -------------------------------------------

This instruction manual is intended solely for qualified professionals. All installations, electrical connections and

adjustments must follow the installation instructions.

Please read these instructions carefully and watch video instructions before installing this unit. Incorrect

installation may result in severe personal injury and/or damage to property.

Packaging materials (plastic and polystyrene, etc) should be discarded without causing environmental

damage and should be kept out of reach of children.

Do not install this unit in a chemical explosive environment or atmosphere.

Make sure the existing structure is up to standard. GEM is not responsible for any damage resulting from

incorrect use of this unit.

The safety devices (e.g. photocell and emergency stop) must follow the technical safety regulations and

current safety standards, including the limit of forces and speeds.The safety devices must protect any areas

where the risk exists of being crushed, cut or gragged, or where there are any other risks generated by the

motorized door/gate. Apply hazard area notices required by applicable regulations.

Each installation must clearly show the identification details of the motorized door/gate.

Make sure the voltage specified is correct for the device.

Must provide at least 10 seconds of rest time between every new cycle to ensure adequate residual current will

return to power system.

When necessary, connect the motorized door/gate to a reliable earth system with applicable safety

regulations. During installation, maintenance and repair, interrupt the power supply before opening the lid to

access the electrical parts. To handle electronic parts, wear earthed antistatic conductive gloves.

Automatic Door Operator

Manual

General Safety Precautions

Declaration by Manufacturer

Gianni Industries, Inc.

Address: No. 13, Zhongxing Rd., Tucheng Dist., New Taipei City 236, Taiwan (R.O.C.)

E-mail: [email protected]

Website: www.gianni.com.tw

Herewith declares that AD500 Automatic Door Operator for swing doors: (One way direction only)

AD500 Automatic Door Operator can not be installed with other mechanism except electric door locks.

UL listed and in conformity with other CE directives: Electromagnetic Compatibility Directive (EN61000) and Low

Voltage Directive (EN 60950-1)

Product life: 3 years (Factory test: 1 million times)

Product should be operated under the recommended door weight. A reduction in performance is expected

when the access is made to operate at the maximum permissible weight.

The performance of door operator may be affected by different independent variables like friction, offset

(balancing), environmental factors and so on. These factors may change the performance of the door

operator’s working life or parts. Furthermore, the surroundings must be considered to ensure the operator’s

durability and smooth operation.

Operates from 100 to 240 VAC

Automatic Door Operator

Manual

The AD500 is a swing door operator for a wide range of applications. It can be mounted on either side

of the door header for pull or push action, and suitable for single or double, inward or outward opening,

left or right handed doors. It also offers numerous adjustable features and can be integrated with electric

locks or access control systems to ensure all around safety.

Introduction

Product Features

Non - handed

Pull or push side mounting

Obstruction detection - If the door is obstructed during operation, the operator will stop

the door and reverse movement

1. Cover

2. Base plate

3. Top end plate

4. Bottom end plate

5. Control unit

6. Reducer

7. Turbine box

8. Turbine box cover

9. Motor

10. Track assembly

11. Track block

12. Sliding arm

13. Power On/OFF switch

Part Identification

Backup battery input for emergency power supply

Operates with infrared safety sensors, wall push buttons, card readers, or radio frequency devices

Adjustment of hold-up time, opening/closing speed, and opening angle

Easy integration with electric locking devices and access control systems

Specifications

Operating Voltage

Current Draw

100-240V AC +10/-15%, 50/60 Hz

3.2A max 77 W., 0.21 - 0.45 A average

Motor Specs

Voltage: 60 VDC

Maximum current: 2A

Power consumption: 98W

Maximum rotation frequency: 2900RPM

Maximum Torque Output

40NM

Opening Time (0° - 90°)

Variable between 5 - 8 seconds

Closing Time (90° - 10°)

Variable between 12 - 25 seconds

Hold Open Time

Selectable 3, 10, 20, 30 seconds

Battery Specs

24 VDC, 8A

Door Width

Door Weight

45-110Kg (100-242lbs)

Electric Locking Device

24VDC, max. 250mA

Temperature

-4 °F to +113 °F (-20 °C to +45 °C)

Relative Humidity

(non-condensing)

Max 85%

Maximum Degree of Opening

80° - 110°

Net Weight

13.3Kg(30lbs)

Operator Body Dimensions

716(L) X 131(W) X 110(D) mm

Arm Length

15 3/4” (400mm)

Door Height

110” (2794 mm)

Track Length

24 7/16” (620mm)

Automatic Door Operator

Manual

28 3/16” (L) X 5 3/16” (W) X 4 5/16”(D)

29-48” (750-1219 mm)

28 3/16” (716mm)

(110mm)

(375mm)

(618mm)

24 5/16”

45/16”

14 3/4”

5 3/16” (131mm)

1 1/8” (29mm)

The AD500 automatic door operator uses a DC motor to open the door. It closes the door by motor

and spring force.

When an opening signal is received by the control unit, the door is opened at the operator-adjusted

opening speed until it reaches the back check position, where it decelerates to slow speed.

The door will stop at the Hold Open position and remain there.

When the hold open time has elapsed, the operator will close the door automatically. The door is

closed at the operator-adjusted speed until it reaches to the latch check position, where it

decelerates to slow speed. The door is kept closed by spring or motor force.

Hold Open Position

Deceleration

Back Check

Latch Check

Closing Speed

Automatic Door Operator

Manual

How the AD500 Works

Opening Cycle Closing Cycle

To Fully Opened

Opening Speed

Deceleration To Fully Closed

DC Power

Relay

Back Check / Latch Check Angle

Closing Speed

Opening Speed

(Device 2 Input)

Encoder

Motor

Backup Battery Input

(on hinge (pull) side)

(on opposite hinge (push) side)

Make sure the voltage

specified is correct for

the device.

For safety, we recommend using a

fail-safe electric lock in case of

emergencies or power interruptions.

Control Unit

LED1

LED2

LED3

Automatic Door Operator

Manual

Note:

1. Make sure that the wire length for backup

battery is less than 30mm.

2. Battery cannot not be connected to the

uninterruptible power supply system for

the building.

Activation

(Device 1 Input)

Auto

Hold

Push

Manual

8123456

(Device 3 Input)

Auto

COM.

Hol

d Open

Push&GO

Manual

Black

Red

Blue

Green

White

IR Sensor Input

24VDC

Output

COM

Electric Locking

Device

(Fail-Safe)

OPB-500AD

Operation Controller

Call Point

N.O.

COM COM

N.O.

Smoke Detector

(or Fire Panel)

Activation

SVR 1

SVR 2

SVR 3

Automatic Door Operator

Manual

Automatic Mode

(Locked status)

Functions on the Control Unit (see also page 5)

Function

Description Diagram

Operator opens the door when

receiving an activation signal

and closes the door automatically.

*Default setting: Automatic mode

Push & Go

(Unlocked status)

As door is pushed open slightly,

the operator senses door

movement and opens the door

to the full-open position.

Manual Mode

(ON status)

Door can be manually opened

and then closed automatically.

Manual Mode

(OFF status)

Door cannot be manually

opened and then closed

automatically.

Hold Open (ON status)

Door can be held open after

the operator opens the door

to the full-open position.

Hold Open (OFF status)

Door cannot be held open after

the operator opens the door to

the full-open position.

Activation

Hold

Open

Auto/

Push &

Manual

Activation

Hold

Open

Auto/

Push &

Manual

Activation

Hold

Open

Auto/

Push &

Manual

Activation

Hold

Open

Auto/

Push &

Manual

Activation

Hold

Open

Auto/

Push &

Manual

Activation

Hold

Open

Auto/

Push &

Manual

Automatic Door Operator

Manual

*For automatic mode, 0.7 second motor start delay allows the electric locking device to release

first.

Function

Description Diagram

Activation Input 1

(ON status)

Operator is activated by

Activation Device 1.

Activation Input 1

(OFF status)

Activation Input 2

Operator is activated by

Activation Device 2.

Activation Input 3

Operator is activated by

Activation Device 3.

Infrared Sensor Input

(On the hinge (pull) side)

Monitoring of IR impulse

or detection

Infrared Sensor Input

(On the opposite

hinge (push) side)

Monitoring of IR impulse

or detection

Activation

Hold

Open

Auto/

Push &

Manual

Activation

Hold

Open

Auto/

Push &

Manual

Activation Device 2

Activation Device 3

Functions on the Control Unit (see also page 5) (Continued)

Input Rating: 12VDC/75mA

Automatic Door Operator

Manual

Functions on the Control Unit (Potentiometer Settings)(see also page5)

ON/OFF Position

Instructions

1234

Automatic Mode

Push & Go

1234

Position 3 ON

1234

Position 3 OFF

Position 4 ON

Position 3 ON

Position 4 OFF

1234

Position 3 OFF

Position 4 OFF

Functions on the Control Unit (DIP Switch Settings) (see also page 5)

Potentiometer Rotation

Instructions

SVR1 SVR2 SVR3

Smal

Large

Manual Mode

Automatic Mode

Changing operation mode

Adjusting hold open time

Hold open 3 secs

Hold open 10 secs

Hold open 20 secs

Hold open 30 secs

SVR1 - Adjust the back check/ latch check angle. Turning clockwise

decreases the backcheck/latchcheck angle.

Fast

Slow

Fast

Slow

SVR3 - Adjust the opening speed. Turning clockwise decreases the

opening speed.

SVR2 - Adjust the closing speed.Turning clockwise decreases the

closing speed.

Automatic Door Operator

Manual

Safety Concerns

Pre-Installation

1. For security and vandalism protection, always mount the operator access in the interior of a building

whenever possible.

2. Examine the indoor and outdoor pressure conditions before installing the AD500. To

assure the proper operation and the best performance, please make a regular check of

your operator.

3. Make sure that the door leaf is properly reinforced at the installation points.

4.Consider all power wire entry locations and signaling wires before preparing for installation.

Door/Operator Handing

Confirm handing of door before installing the AD500 assembly . See the illustrations below

for proper operator position.

Reverse the reducer up to down

when converting an outswing door

to an inswing door.

Left hand

Outswing Doors

Right hand

Outswing Doors

Left hand

Inswing Doors

Right hand

Inswing Doors

(Factory Default)

Installing the Track Block

Use the track block to adjust the opening angle if necessary.

Mount the track block into the track according to the following

instructions.

For right hand outswing (or left hand inswing) doors, slide the

block with black rubber into track when door is opened at an

appropriate angle. Install the hex bolt and block plate to secure

block. See Figure 1.

For left hand outswing (or right hand inswing) doors, attach

black rubber to the other side of block, slide the block into track, and

install the hex bolt and block plate to secure block. See

Figure 2. (Note: The black rubber must fit evenly to the block. If

not, reverse the block from up to down and then attach the black

rubber.)

Hex Bolt

Track

Block

Plate

Black

Rubber

Track

Block

Hex Bolt

Track

Block

Plate

Black

Rubber

Track

Block

Figure 1

(factory default configuration)

Figure 2

Slide into track

Installation Diagram

Automatic Door Operator

Manual

Tools Required

(5mm x1)

(6mm x1)

Allen Wrench

Phillips

Driver

Hammer

Metal

Drill Bit

(9.5mm)

Center

Punch

Drill Bit

Power Drill

Masonry

Drill Bit

(5mm)

Flathead

Torx

Wrench

Driver

Spanner

Power Connection

1. To reduce the risk of electric shock, this equipment has a grounding type plug, that has a third (grounding) pin. This plug will

only fit into a grounding type outlet. If the plug does not fit into the outlet, contact a qualified electrician to install the proper outlet.

Do not change the plug in any way.

2. The selection of power supply cord shall be Type SJT, 18 AWG minimum, rated 300V, 105°C, and no longer than 0.46 m.

3. Plug the operator into a properly grounded outlet located in the vicinity of the door.

Note: The power cord is not supplied with the unit and shall be UL approved. Make sure that the power cord is firmly secured in

place to prevent from being caught by the door or other moving objects.

(Diagram shown for left hand inswing doors)

Operator Body

Sliding Arm

Pivot Post

Cover

Track

Block

Pivot Post

Cover

Automatic Door Operator

Manual

Arm System, PUSH

PUSH-Arm Extensions

Standard Arm Dimensions

This arm system is delivered with drive arm, telescopic part and door fitting.

It is used if the operator is installed on the wall on the opposite side of the door swing.

P/N : ARM-500AD-3

P/N : ARM-500AD-3L

Reveal =X Extension

Up to 5-15/16” (0-150mm) Standard arm

5-15/16” to 11-13/16”(150-300mm) Lengthen arm

Lengthen Arm Dimensions

(30mm)

1 3/16”

(30mm)

1 3/16”

(30mm)

1 3/16”

Ø1/4” (6.3mm)

2 3/8” (60mm)

(20mm)

13/16”

(5.2mm)

Ø3/16”

1 3/4” (45mm)

10” (254.5mm)

Ø1/4” (6.3mm)

(30mm)

1 3/16”

(30mm)

1 3/16”

(30mm)

1 3/16”

2 3/8” (60mm)

12 3/8” (314.5mm)

10 5/16” (261.5mm)

9 3/16” (234mm)

11/16” (1

.5mm)

(10mm)

3/8”

(30mm)

1 3/16”

(30mm)

1 3/16”

9 13/16” (250mm)

10 5/16” (261.5mm)

9 3/16” (234mm)

11/16” (1

.5mm)

(10mm)

3/8”

12 3/16” (310mm)

(30mm)

1 3/16”

(30mm)

1 3/16”

(15mm)

9/16”

Automatic Door Operator

Manual

Drive shaft extension kits

Operator with PUSH arm system

Operator with PULL arm system

PUSH

PULL

2 3/4” (70mm)

2” (50mm)

13/16” (20mm)

P/N : DT-50 P/N : DT-70P/N : DT-20

≤ 11 13/16”

(300mm)

P/N

0” to 9/16”

1” to 7/8”

~14.3mm)

(1 ~ 22.2mm)

0” to 1 3/8”

1” to 2 11/16”

~34.9mm)

(1 ~ 68.3mm)

0” to 2 9/16”

1” to 3 7/8”

~65.1mm)

(1 ~ 98.4mm)

0” to 3 3/8”

1” to 4 5/8”

~85.7mm)

(1 ~ 117.5mm)

DT-20

DT-50

DT-70

3/4”

2”

2 3/4”

(19mm)

(50.8mm)

(69.9mm)

P/N

0” to 1 7/16”

~36.5mm)

0” to 2 1/4”

~57.2mm)

0” to 3 3/8”

~85.7mm)

0” to 4 3/16”

~106.4mm)

DT-20

DT-50

DT-70

3/4”

2”

2 3/4”

(19mm)

(50.8mm)

(69.9mm)

≤ 2 3/4”

(31.8mm)

(69.9mm)

≤ 1 1/4”

Door

DoorDoor

2 15/16” (74.5mm)

Door

DoorDoor

Door

Automatic Door Operator

Manual

Template Instructions

Door Frame

5 1/2” (139mm)

4 9/16” (116.5mm)

2 1/2” (64mm)

1 1/4” (32mm)

3 15/16” (100mm)

26 3/4” (680mm)

3/8” (10mm)

8 7/16” (215mm)

17 3/4” (451mm)

26 1/4” (666mm)

26 5/8” (676mm)

4 1/4” (108.5mm)

2 15/16” (74.5mm)

26 3/4” (680mm)

3 15/16” (100mm)

1 1/4” (32mm)

5 1/2” (139mm)

4 9/16” (116.5mm)

17 3/4” (451mm)

8 7/16” (215mm)

26 1/4” (666mm)

26 5/8” (676mm)

4 1/4” (108.5mm)

3/8” (10mm)

1/16” (2mm) Ø18

3/8” (10mm) Ø9.5

1/16” (2mm) Ø18

3/8” (10mm) Ø9.5

4 3/8” (111mm)

3 1/2” (88.5mm)

1 7/16” (36mm)

2” (50mm)

3 15/16” (100mm)

26 3/4” (680mm)

3 15/16” (100mm)

26 3/4” (680mm)

1/16” (2mm) Ø18

3/8” (10mm) Ø9.5

1/16” (2mm) Ø18

3/8” (10mm) Ø9.5

3/8” (10mm)

8 7/16” (215mm)

17 3/4”

26 1/4” (666mm)

26 5/8” (676mm)

3 9/16” (90.5mm)

2 1/4” (56.5mm)

(451mm)

3 9/16” (90.5mm)

2 1/4” (56.5mm)

4 3/8” (111mm)

3 1/2” (88.5mm)

1 7/16” (36mm)

2” (50mm)

26 1/4” (666mm)

26 5/8” (676mm)

3/8” (10mm)

8 7/16” (215mm)

17 3/4”

(451mm)

For Inswing Doors

For Outswing Doors

Note: The distance from top of door to bottom mounting hole is 2 1/2" (64mm)

when installing on inswing doors.

2 1/2” (64mm)

Note: The distance from edge of header to bottom mounting hole is 1 7/16" (36mm) when

installing on outswing doors.

Automatic Door Operator

Manual

Installation (Video Instructions)

For easy to follow installation instructions, please visit our website for installation video at

http://www.gianni.com.tw/AutomaticDoorOperator_AD500.html

Trouble Shooting

The door does

not open or close

automatically.

Motor has no power.

(LED motor light is off)

Make sure that all motor terminals are

connected properly.

Problem Possible Cause Solution

Transformer damage.

Contact your local distributor to check the

transformer.

Jam on the lock.

Place a rubber spacer on the door holder to

absorb vibration.

It is suggested to use electromagnetic

locks instead of mechanical locks.

Check if the switch contacts of Activation

Device 2 and 3 are working properly.

Remove the obstacles.

Replace safety devices.

Contact your local distributor to check the

photocell and safety device and keep the

devices clean.

Hold Open fucntion is

activated.

Activation

Hold

Open

Auto/

Push &

Manual

Relay

Motor

Terminal

Block

Check if Hold Open function is activated.

The door

automatically

opens but

doesn’t close.

The switch contacts of

Activation Device 2 and

3 remain at NC status.

Normal Operation:

In case of maintenance, malfunction or emergency, please ensure the power is “OFF” and the

operator works manually. For safety reasons, we suggest installing this operator with a Fail-Safe

electric lock.

Turn the power off. Please ensure all switches are “OFF”

Clean and lubricate all moving components.

Check that all screws are well tightened.

Check all wiring is working normally.

Turn the power on. Please ensure all switches are “ON”.

Check the door stability and movement is steady, without friction from full open to full close position.

Check the hinge condition.

Check all controls are properly functioning.

Maintenance ( every 6 months)

The AD500 stops operating

automatically if door opening

is obstructed repeatedly for

three times.

The AD500 returns to operation after 10

seconds.

The door

automatically stops

before reaching the

preset destination.

Make sure that the door swings freely without

any obstruction.

Make sure that power input is working properly.

Fuse burn out.

Replace fuse (250V, 5A).

Wires loose.

No power.

Check the power supply.

Contact your local distributor to check the relay.

Contact your local distributor to check the wick.

Relay damage.

Check the wiring.

Problem

Possible Cause

Solution

LED (Charge)

LED (Relay)

LED (DC in)

LED (Motor)

not working.

The power switch

light doesn’t turn on.

Automatic Door Operator

Manual

Trouble Shooting(Continued)

The door opens

and closes

repeatedly.

Detection of moving

objects.

Check if the switch contacts of Activation

Device 2 and 3 are working properly.

Remove the moving object.

Data in the encoder is

incorrect.

Contact your local distributor.

The AD500 stops operating

automatically if door closing

is obstructed repeatedly for

three times.

The output power is insufficient.

Wick damage.

Automatic Door Operator

Manual

Safety Instructions for Users

These instructions must be accessible to all potential users.

The product must be used in visible place.

GEM is not responsible for any damage caused by improper use of this unit.

Do not use with the other door closer.

Do not put any obstacle in the door path when operating.

Do not allow children to play with the AD500. Keep remote control or any other control devices out

reach of children to avoid an unexpected accident.

Work on electrical equipment may only be performed by qualified electricians.

Contact qualified personnel to make regular maintenance checks. All installation, maintenance and

repair work must be documented and made available to the user.

The following instructions are essential to users.

Read these instructions below carefully as it contains important information about safety and maintenance.

P-MU-AD500 Published: 2020.06.04

AD500

Instruction Manual

Automatic Door Operator

Gianni Industries AD500 Installation guide

Brand: Gianni Industries

Model: AD500

Category: Garage Door Opener

Type: Installation guide

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Gianni Industries AD500 Installation guide

Gianni Industries AD500 Installation guide

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