GEM AD500 is an automatic door operator for swing doors, suitable for both single and double doors, inward or outward opening, left or right handed.
GEM AD500 is an automatic door operator for swing doors, suitable for both single and double doors, inward or outward opening, left or right handed.
AD500
Instruction Manual
Automatic Door Operator
Table of Contents
General Safety Precautions -------------------------------------------
Declaration by Manufacturer -------------------------------------------
Introduction ---------------------------------------------------------------
Product Features --------------------------------------------------------
Part Identification --------------------------------------------------------
Specifications -------------------------------------------------------------
How the AD500 Works --------------------------------------------------
Pre-Installation -----------------------------------------------------------
Template Instructions ---------------------------------------------------
Installation (Video Instructions) ---------------------------------------
Trouble Shooting ---------------------------------------------------------
Maintenance ---------------------------------------------------------------
Safety Instructions for Users -------------------------------------------
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01
02
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03
04
09
11
12
12
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15
This instruction manual is intended solely for qualified professionals. All installations, electrical connections and
adjustments must follow the installation instructions.
Please read these instructions carefully and watch video instructions before installing this unit. Incorrect
installation may result in severe personal injury and/or damage to property.
Packaging materials (plastic and polystyrene, etc) should be discarded without causing environmental
damage and should be kept out of reach of children.
Do not install this unit in a chemical explosive environment or atmosphere.
Make sure the existing structure is up to standard. GEM is not responsible for any damage resulting from
incorrect use of this unit.
The safety devices (e.g. photocell and emergency stop) must follow the technical safety regulations and
current safety standards, including the limit of forces and speeds.The safety devices must protect any areas
where the risk exists of being crushed, cut or gragged, or where there are any other risks generated by the
motorized door/gate. Apply hazard area notices required by applicable regulations.
Each installation must clearly show the identification details of the motorized door/gate.
Make sure the voltage specified is correct for the device.
Must provide at least 10 seconds of rest time between every new cycle to ensure adequate residual current will
return to power system.
When necessary, connect the motorized door/gate to a reliable earth system with applicable safety
regulations. During installation, maintenance and repair, interrupt the power supply before opening the lid to
access the electrical parts. To handle electronic parts, wear earthed antistatic conductive gloves.
1
Automatic Door Operator
Manual
General Safety Precautions
Declaration by Manufacturer
Gianni Industries, Inc.
Address: No. 13, Zhongxing Rd., Tucheng Dist., New Taipei City 236, Taiwan (R.O.C.)
E-mail: [email protected]
Website: www.gianni.com.tw
Herewith declares that AD500 Automatic Door Operator for swing doors: (One way direction only)
AD500 Automatic Door Operator can not be installed with other mechanism except electric door locks.
UL listed and in conformity with other CE directives: Electromagnetic Compatibility Directive (EN61000) and Low
Voltage Directive (EN 60950-1)
Product life: 3 years (Factory test: 1 million times)
Product should be operated under the recommended door weight. A reduction in performance is expected
when the access is made to operate at the maximum permissible weight.
The performance of door operator may be affected by different independent variables like friction, offset
(balancing), environmental factors and so on. These factors may change the performance of the door
operator’s working life or parts. Furthermore, the surroundings must be considered to ensure the operator’s
durability and smooth operation.
1
2
4
3
9
5
7
8
10
12
6
13
Operates from 100 to 240 VAC
Automatic Door Operator
Manual
2
The AD500 is a swing door operator for a wide range of applications. It can be mounted on either side
of the door header for pull or push action, and suitable for single or double, inward or outward opening,
left or right handed doors. It also offers numerous adjustable features and can be integrated with electric
locks or access control systems to ensure all around safety.
Introduction
Product Features
Non - handed
Pull or push side mounting
Obstruction detection - If the door is obstructed during operation, the operator will stop
the door and reverse movement
1. Cover
2. Base plate
3. Top end plate
4. Bottom end plate
5. Control unit
6. Reducer
7. Turbine box
8. Turbine box cover
9. Motor
10. Track assembly
11. Track block
12. Sliding arm
13. Power On/OFF switch
Part Identification
Backup battery input for emergency power supply
Operates with infrared safety sensors, wall push buttons, card readers, or radio frequency devices
Adjustment of hold-up time, opening/closing speed, and opening angle
Easy integration with electric locking devices and access control systems
11
Specifications
Operating Voltage
Current Draw
100-240V AC +10/-15%, 50/60 Hz
3.2A max 77 W., 0.21 - 0.45 A average
Motor Specs
Voltage: 60 VDC
Maximum current: 2A
Power consumption: 98W
Maximum rotation frequency: 2900RPM
Maximum Torque Output
40NM
Opening Time (0° - 90°)
Variable between 5 - 8 seconds
Closing Time (90° - 10°)
Variable between 12 - 25 seconds
Hold Open Time
Selectable 3, 10, 20, 30 seconds
Battery Specs
24 VDC, 8A
Door Width
Door Weight
45-110Kg (100-242lbs)
Electric Locking Device
24VDC, max. 250mA
Temperature
-4 °F to +113 °F (-20 °C to +45 °C)
Relative Humidity
(non-condensing)
Max 85%
Maximum Degree of Opening
80° - 110°
Net Weight
13.3Kg(30lbs)
Operator Body Dimensions
716(L) X 131(W) X 110(D) mm
Arm Length
15 3/4” (400mm)
Door Height
110” (2794 mm)
Track Length
24 7/16” (620mm)
3
Automatic Door Operator
Manual
28 3/16” (L) X 5 3/16” (W) X 4 5/16”(D)
29-48” (750-1219 mm)
28 3/16” (716mm)
(110mm)
(375mm)
(618mm)
24 5/16”
45/16”
14 3/4”
5 3/16” (131mm)
1 1/8” (29mm)
The AD500 automatic door operator uses a DC motor to open the door. It closes the door by motor
and spring force.
When an opening signal is received by the control unit, the door is opened at the operator-adjusted
opening speed until it reaches the back check position, where it decelerates to slow speed.
The door will stop at the Hold Open position and remain there.
When the hold open time has elapsed, the operator will close the door automatically. The door is
closed at the operator-adjusted speed until it reaches to the latch check position, where it
decelerates to slow speed. The door is kept closed by spring or motor force.
Hold Open Position
Deceleration
Back Check
Latch Check
Closing Speed
Automatic Door Operator
Manual
4
How the AD500 Works
Opening Cycle Closing Cycle
To Fully Opened
Opening Speed
Deceleration To Fully Closed
DC Power
Relay
Relay
Relay
Relay
Back Check / Latch Check Angle
Closing Speed
Opening Speed
(Device 2 Input)
Encoder
Motor
Backup Battery Input
(on hinge (pull) side)
(on opposite hinge (push) side)
Make sure the voltage
specified is correct for
the device.
For safety, we recommend using a
fail-safe electric lock in case of
emergencies or power interruptions.
Control Unit
LED1
LED2
LED3
5
Automatic Door Operator
Manual
Note:
1. Make sure that the wire length for backup
battery is less than 30mm.
2. Battery cannot not be connected to the
uninterruptible power supply system for
the building.
Activation
(Device 1 Input)
Auto
Hold
Push
&
Go
Manual
8123456
7
(Device 3 Input)
P
P2
P1
Auto
Auto
COM.
Hol
d
d Open
Push&GO
Manual
P1
P2
Black
Red
Blue
Green
White
P2
P1
IR Sensor Input
24VDC
Output
COM
Electric Locking
Device
(Fail-Safe)
OPB-500AD
Operation Controller
Call Point
N.O.
COM COM
N.O.
Smoke Detector
(or Fire Panel)
Activation
SVR 1
SVR 2
SVR 3
Automatic Door Operator
Manual
6
Automatic Mode
(Locked status)
Functions on the Control Unit (see also page 5)
Function
Description Diagram
Operator opens the door when
receiving an activation signal
and closes the door automatically.
*Default setting: Automatic mode
Push & Go
(Unlocked status)
As door is pushed open slightly,
the operator senses door
movement and opens the door
to the full-open position.
Manual Mode
(ON status)
Door can be manually opened
and then closed automatically.
Manual Mode
(OFF status)
Door cannot be manually
opened and then closed
automatically.
Hold Open (ON status)
Door can be held open after
the operator opens the door
to the full-open position.
Hold Open (OFF status)
Door cannot be held open after
the operator opens the door to
the full-open position.
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation
Hold
Open
Auto/
Push &
Go
Manual
7
Automatic Door Operator
Manual
+
-
+
-
*For automatic mode, 0.7 second motor start delay allows the electric locking device to release
first.
Function
Description Diagram
Activation Input 1
(ON status)
Operator is activated by
Activation Device 1.
Activation Input 1
(OFF status)
Activation Input 2
Operator is activated by
Activation Device 2.
Activation Input 3
Operator is activated by
Activation Device 3.
Infrared Sensor Input
(On the hinge (pull) side)
Monitoring of IR impulse
or detection
Infrared Sensor Input
(On the opposite
hinge (push) side)
Monitoring of IR impulse
or detection
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation
Hold
Open
Auto/
Push &
Go
Manual
Activation Device 2
Activation Device 3
Functions on the Control Unit (see also page 5) (Continued)
Input Rating: 12VDC/75mA
Input Rating: 12VDC/75mA
Automatic Door Operator
Manual
8
Functions on the Control Unit (Potentiometer Settings)(see also page5)
ON/OFF Position
Instructions
1
2
1234
ON
1234
ON
Automatic Mode
Push & Go
1234
ON
Position 3 ON
1234
ON
1234
ON
Position 3 OFF
Position 4 ON
Position 3 ON
Position 4 OFF
1234
ON
Position 3 OFF
Position 4 OFF
Functions on the Control Unit (DIP Switch Settings) (see also page 5)
Potentiometer Rotation
Instructions
SVR1 SVR2 SVR3
Smal
Large
Manual Mode
Automatic Mode
Changing operation mode
Adjusting hold open time
Hold open 3 secs
Hold open 10 secs
Hold open 20 secs
Hold open 30 secs
SVR1 - Adjust the back check/ latch check angle. Turning clockwise
decreases the backcheck/latchcheck angle.
Fast
Slow
Fast
Slow
SVR3 - Adjust the opening speed. Turning clockwise decreases the
opening speed.
SVR2 - Adjust the closing speed.Turning clockwise decreases the
closing speed.
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Automatic Door Operator
Manual
Safety Concerns
Pre-Installation
1. For security and vandalism protection, always mount the operator access in the interior of a building
whenever possible.
2. Examine the indoor and outdoor pressure conditions before installing the AD500. To
assure the proper operation and the best performance, please make a regular check of
your operator.
3. Make sure that the door leaf is properly reinforced at the installation points.
4.Consider all power wire entry locations and signaling wires before preparing for installation.
Door/Operator Handing
Confirm handing of door before installing the AD500 assembly . See the illustrations below
for proper operator position.
Reverse the reducer up to down
when converting an outswing door
to an inswing door.
Left hand
Outswing Doors
Right hand
Outswing Doors
Left hand
Inswing Doors
C
L
C
L
C
L
C
L
Right hand
Inswing Doors
C
L
C
L
(Factory Default)
C
L
C
L
C
L
Installing the Track Block
Use the track block to adjust the opening angle if necessary.
Mount the track block into the track according to the following
instructions.
For right hand outswing (or left hand inswing) doors, slide the
block with black rubber into track when door is opened at an
appropriate angle. Install the hex bolt and block plate to secure
block. See Figure 1.
For left hand outswing (or right hand inswing) doors, attach
black rubber to the other side of block, slide the block into track, and
install the hex bolt and block plate to secure block. See
Figure 2. (Note: The black rubber must fit evenly to the block. If
not, reverse the block from up to down and then attach the black
rubber.)
Hex Bolt
Track
Block
Plate
Black
Rubber
Track
Block
Hex Bolt
Track
Block
Plate
Black
Rubber
Track
Block
Figure 1
(factory default configuration)
Figure 2
Slide into track
Slide into track
Installation Diagram
Automatic Door Operator
Manual
10
Tools Required
(5mm x1)
(6mm x1)
Allen Wrench
Phillips
Driver
Hammer
Metal
Drill Bit
(9.5mm)
Center
Punch
Drill Bit
Power Drill
Masonry
Drill Bit
(5mm)
Flathead
Torx
Wrench
Driver
Spanner
Power Connection
1. To reduce the risk of electric shock, this equipment has a grounding type plug, that has a third (grounding) pin. This plug will
only fit into a grounding type outlet. If the plug does not fit into the outlet, contact a qualified electrician to install the proper outlet.
Do not change the plug in any way.
2. The selection of power supply cord shall be Type SJT, 18 AWG minimum, rated 300V, 105°C, and no longer than 0.46 m.
3. Plug the operator into a properly grounded outlet located in the vicinity of the door.
Note: The power cord is not supplied with the unit and shall be UL approved. Make sure that the power cord is firmly secured in
place to prevent from being caught by the door or other moving objects.
(Diagram shown for left hand inswing doors)
Operator Body
Sliding Arm
Pivot Post
Cover
Track
Track
Block
Pivot Post
Cover
Door
DoorDoor
2 15/16” (74.5mm)
Door
Door
DoorDoor
Door
11
Automatic Door Operator
Manual
Template Instructions
Door Frame
Door Frame
Door Frame
Door Frame
Door Frame
Door Frame
Door Frame
Door Frame
5 1/2” (139mm)
4 9/16” (116.5mm)
2 1/2” (64mm)
1 1/4” (32mm)
0
3 15/16” (100mm)
26 3/4” (680mm)
0
3/8” (10mm)
8 7/16” (215mm)
17 3/4” (451mm)
26 1/4” (666mm)
26 5/8” (676mm)
4 1/4” (108.5mm)
2 15/16” (74.5mm)
26 3/4” (680mm)
3 15/16” (100mm)
1 1/4” (32mm)
5 1/2” (139mm)
4 9/16” (116.5mm)
0
17 3/4” (451mm)
8 7/16” (215mm)
0
26 1/4” (666mm)
26 5/8” (676mm)
4 1/4” (108.5mm)
3/8” (10mm)
1/16” (2mm) Ø18
3/8” (10mm) Ø9.5
1/16” (2mm) Ø18
3/8” (10mm) Ø9.5
4 3/8” (111mm)
3 1/2” (88.5mm)
1 7/16” (36mm)
2” (50mm)
0
3 15/16” (100mm)
26 3/4” (680mm)
3 15/16” (100mm)
26 3/4” (680mm)
1/16” (2mm) Ø18
3/8” (10mm) Ø9.5
1/16” (2mm) Ø18
3/8” (10mm) Ø9.5
0
3/8” (10mm)
8 7/16” (215mm)
17 3/4”
26 1/4” (666mm)
26 5/8” (676mm)
3 9/16” (90.5mm)
2 1/4” (56.5mm)
(451mm)
3 9/16” (90.5mm)
2 1/4” (56.5mm)
4 3/8” (111mm)
3 1/2” (88.5mm)
1 7/16” (36mm)
2” (50mm)
0
26 1/4” (666mm)
26 5/8” (676mm)
3/8” (10mm)
0
8 7/16” (215mm)
17 3/4”
(451mm)
For Inswing Doors
For Outswing Doors
Note: The distance from top of door to bottom mounting hole is 2 1/2" (64mm)
when installing on inswing doors.
2 1/2” (64mm)
Note: The distance from edge of header to bottom mounting hole is 1 7/16" (36mm) when
installing on outswing doors.
Automatic Door Operator
Manual
12
Installation (Video Instructions)
For easy to follow installation instructions, please visit our website for installation video at
http://www.gianni.com.tw/AutomaticDoorOperator_AD500.html
Trouble Shooting
The door does
not open or close
automatically.
Motor has no power.
(LED motor light is off)
Make sure that all motor terminals are
connected properly.
Problem Possible Cause Solution
Transformer damage.
Contact your local distributor to check the
transformer.
Jam on the lock.
Place a rubber spacer on the door holder to
absorb vibration.
It is suggested to use electromagnetic
locks instead of mechanical locks.
Check if the switch contacts of Activation
Device 2 and 3 are working properly.
Remove the obstacles.
Replace safety devices.
Contact your local distributor to check the
photocell and safety device and keep the
devices clean.
Hold Open fucntion is
activated.
Activation
Hold
Open
Auto/
Push &
Go
Manual
Relay
Motor
Terminal
Block
Check if Hold Open function is activated.
The door
automatically
opens but
doesn’t close.
The switch contacts of
Activation Device 2 and
3 remain at NC status.
Normal Operation:
In case of maintenance, malfunction or emergency, please ensure the power is “OFF” and the
operator works manually. For safety reasons, we suggest installing this operator with a Fail-Safe
electric lock.
Turn the power off. Please ensure all switches are “OFF”
Clean and lubricate all moving components.
Check that all screws are well tightened.
Check all wiring is working normally.
Turn the power on. Please ensure all switches are “ON”.
Check the door stability and movement is steady, without friction from full open to full close position.
Check the hinge condition.
Check all controls are properly functioning.
Maintenance ( every 6 months)
The AD500 stops operating
automatically if door opening
is obstructed repeatedly for
three times.
The AD500 returns to operation after 10
seconds.
The door
automatically stops
before reaching the
preset destination.
Make sure that the door swings freely without
any obstruction.
Make sure that power input is working properly.
Fuse burn out.
Replace fuse (250V, 5A).
Wires loose.
No power.
Check the power supply.
Contact your local distributor to check the relay.
Contact your local distributor to check the wick.
Relay damage.
Check the wiring.
Problem
Possible Cause
Solution
LED (Charge)
LED (Relay)
LED (DC in)
LED (Motor)
not working.
The power switch
light doesn’t turn on.
13
Automatic Door Operator
Manual
Trouble Shooting(Continued)
The door opens
and closes
repeatedly.
Detection of moving
objects.
Check if the switch contacts of Activation
Device 2 and 3 are working properly.
Remove the moving object.
Data in the encoder is
incorrect.
Contact your local distributor.
The AD500 stops operating
automatically if door closing
is obstructed repeatedly for
three times.
The output power is insufficient.
Wick damage.
Automatic Door Operator
Manual
14
Safety Instructions for Users
These instructions must be accessible to all potential users.
The product must be used in visible place.
GEM is not responsible for any damage caused by improper use of this unit.
Do not use with the other door closer.
Do not put any obstacle in the door path when operating.
Do not allow children to play with the AD500. Keep remote control or any other control devices out
reach of children to avoid an unexpected accident.
Work on electrical equipment may only be performed by qualified electricians.
Contact qualified personnel to make regular maintenance checks. All installation, maintenance and
repair work must be documented and made available to the user.
The following instructions are essential to users.
Read these instructions below carefully as it contains important information about safety and maintenance.
Copyright © All Rights Reserved.
P-MU-AD500 Published: 2019.12.07
AD500
Instruction Manual
Automatic Door Operator
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GEM AD500 is an automatic door operator for swing doors, suitable for both single and double doors, inward or outward opening, left or right handed.
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