Toro GrandStand Mower, With 48in TURBO FORCE Cutting Unit User manual

SERVICE MANUAL

Grandstand

LCE Products

Issued: February 2016

TORO®- Grandstand Service Instruction Manual

ABOUT THIS MANUAL

This service manual was written expressly for Toro and Lawn-Boy service technicians. The Toro Company has

made every effort to make the information in this manual complete and correct.

Basic shop safety knowledge and mechanical/electrical skills are assumed. The Table of Contents lists the

systems and the related topics covered in this manual.

For information specic to the hydrostatic drive used in this unit, refer to the appropriate hydrostatic drive

manufacturer’s service and repair instructions.

Toro Grandstand model years 2016 and newer are covered in this manual. The manual may also be specied for

use on later model products.

Both 2016 and newer models were used during the writing of this manual. You may see slight differences in the

photos depending on which model you are servicing.

Due to the compact design, parts were removed for photographic purposes when necessary.

The hydraulic components are sophisticated pieces of machinery. Maintain strict cleanliness control during all

stages of servicing and repair. Cover or cap all hose ends and ttings whenever they are exposed. Even a small

amount of dirt or other contamination can severely damage the system.

We are hopeful that you will nd this manual a valuable addition to your service shop. If you have any questions

or comments regarding this manual, please contact us at the following address:

The Toro Company

Residential and Landscape Contractor Service Training Department

8111 Lyndale Avenue South

Bloomington, MN 55420

The Toro Company reserves the right to change product specications or this manual without notice.

2016 The Toro Company

TORO®- Grandstand Service Instruction Manuali

TABLE OF CONTENTS

1. Safety.................................................................................................................................................................1-1

2. Specications...................................................................................................................................................2-1

Engines..............................................................................................................................................................2-2

Fuel System.......................................................................................................................................................2-3

Construction.......................................................................................................................................................2-3

Mower Construction...........................................................................................................................................2-4

Traction Drive.....................................................................................................................................................2-4

Wheel and Tires.................................................................................................................................................2-4

Mower Deck.......................................................................................................................................................2-5

Unit Dimensions.................................................................................................................................................2-5

Torque Specications.........................................................................................................................................2-5

Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series)..............................................................2-6

Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners)................................................................2-7

Other Torque Specications...............................................................................................................................2-8

Equivalents & Conversions................................................................................................................................2-9

Decimal & Millimeter Equivalents...................................................................................................................2-9

U.S. to Metric Conversions...........................................................................................................................2-10

3. Chasis................................................................................................................................................................3-1

Parking Brake Removal......................................................................................................................................3-2

Parking Brake Installation...................................................................................................................................3-3

Height of Cut Assembly Removal.......................................................................................................................3-5

Height of Cut Assembly Installation....................................................................................................................3-5

Caster Wheel Assembly Removal......................................................................................................................3-7

Caster Wheel Assembly Installation...................................................................................................................3-7

Fuel Tank Removal...........................................................................................................................................3-10

Fuel Tank Installation........................................................................................................................................3-10

Platform Removal.............................................................................................................................................3-12

Platform Installation..........................................................................................................................................3-12

Deck Lift Assembly Removal............................................................................................................................3-15

Deck Lift Assembly Installation.........................................................................................................................3-16

Engine Guard Removal....................................................................................................................................3-18

Engine Guard Installation.................................................................................................................................3-18

Tower Removal.................................................................................................................................................3-19

Tower Installation..............................................................................................................................................3-19

Frame Removal................................................................................................................................................3-20

Frame Installation.............................................................................................................................................3-20

4. Controls.............................................................................................................................................................4-1

Adjusting Motion Control Levers..........................................................................................................................4-2

Left Hand Motion Control Removal.....................................................................................................................4-2

Left Hand Motion Control Installation..................................................................................................................4-3

Right Hand Motion Control Removal...................................................................................................................4-3

Right Hand Motion Control Installation................................................................................................................4-4

5. Engine................................................................................................................................................................5-1

Engine Removal.................................................................................................................................................5-2

Engine Installation..............................................................................................................................................5-3

TORO®- Grandstand Service Instruction Manual ii

TABLE OF CONTENTS

6. Hydraulic Drive System...................................................................................................................................6-1

IHT Service.........................................................................................................................................................6-1

Speed Setting Procedure....................................................................................................................................6-2

Bleeding the Hydraulic System...........................................................................................................................6-4

IHT Removal.......................................................................................................................................................6-6

IHT Installation....................................................................................................................................................6-7

7. Mower Deck......................................................................................................................................................7-1

Deck Leveling.....................................................................................................................................................7-1

Deck Removal....................................................................................................................................................7-3

Deck Installation.................................................................................................................................................7-3

Deck Disassembly..............................................................................................................................................7-4

Deck Assembly...................................................................................................................................................7-4

Spindle Disassembly..........................................................................................................................................7-5

Spindle Assembly...............................................................................................................................................7-6

8. Electrical...........................................................................................................................................................8-1

Wiring Harness Removal...................................................................................................................................8-2

Wiring Harness Installation................................................................................................................................8-2

Schematic..........................................................................................................................................................8-3

TORO®- Grandstand Service Instruction Manual 1-1

SAFETY INFORMATION

1

General Information

This symbol means WARNING or PERSONAL

SAFETY INSTRUCTION - read the

instruction because if has to do with

your safety. Failure to comply with

the instruction may result in personal

injury or even death.

This manual is intended as a service and repair

manual only. The safety instructions provided here-

in are for troubleshooting, service, and repair of the

Toro GrandStand Stand-on Mower. The GrandStand

mower and attachment operator’s manuals contain

safety information and operating tips for safe op-

erating practices. Operator’s manuals are available

through your Toro parts source or:

The Toro Company

Publications Department

8111 Lyndale Avenue South

Bloomington, MN 55420

Think Safety First

Avoid injury from batteries...

Battery acid is poisonous and can cause burns.

Avoid contact with skin, eyes, and clothing. Battery

gases can explode. Keep cigarettes, sparks, and

ames away from the battery.

Avoid injury due to inferior parts...

Use only original equipment parts to ensure that

important safety criteria are met.

Avoid injury to bystanders...

Always clear the area of bystanders before starting

or testing powered equipment.

Avoid injury due to projectiles...

Always clear the area of sticks, rocks, or any other

debris that could be picked up and thrown by the

powered equipment.

Avoid modications...

Never alter or modify any part unless it is a factory

approved procedure.

Avoid unsafe operation...

Always test the safety interlock system after making

adjustments or repairs on the machine. Refer to the

Electrical section in this manual for more informa-

tion.

Avoid unexpected starting of engine...

Always turn off the engine and disconnect the spark

plug wire(s) before cleaning, adjusting, or repair.

Avoid lacerations and amputations...

Stay clear of all moving parts whenever the engine

is running. Treat all normally moving parts as if

they were moving whenever the engine is running

or has the potential to start.

Avoid burns...

Do not touch the engine, mufer, or other compo-

nents which may increase in temperature during

operation, while the unit is running or shortly after

it has been running.

Avoid res and explosions...

Avoid spilling fuel and never smoke while work-

ing with any type of fuel or lubricant. Wipe up any

spilled fuel or oil immediately. Never remove the

fuel cap or add fuel when the engine is running.

Always use approved, labeled containers for storing

or transporting fuel and lubricants.

Avoid asphyxiation...

Never operate an engine in a conned area without

proper ventilation.

!

TORO®- Grandstand Service Instruction Manual

Specifications

2-1

2

Engines

Output (Max @ 3600) 22 HP (16.4 kW) 23 HP (18.6 kW) 25 HP (20.1 kW) 26.5 HP (20.1

kW)

Make Kawasaki Kohler

Model FX691V ECV730 (EFI) ECV740 (EFI) ECV749 (EFI)

High-Idle 3600 RPM

Starter Electric

No. of Cylinders 2 / V-Twin

Piston Displacement 44.3 cu. in. (726

cc)

45.6 cu. In. (747 cc)

Bore 3.1 in. (78 mm) 3.27 in. (83 mm)

Stroke 3.0 in. (76 mm) 2.72 in. (69 mm)

Oil Capacity 4.4 Pint (2.1 L) 4.0 Pint (1.9 L)

Air Cleaner Dual Element,

Heavy Duty

PTO Shaft 1-1/8 in. (28.5 mm)

PTO Shaft Length 3.94 in. (100 mm)

Mufer Front

Charging Coil Electric Clutch Coil

Voltage Regulated

Oil Filter Spin on Type

California Yes No

EPA Yes

RFI Per Canada and USA

TORO®- Grandstand Service Instruction Manual

2

Specifications

2-2

Fuel System

Fuel Capacity 10. 6 Gallons

Fuel Shut-Off Valve In line between fuel lter and fuel tank

Fuel Tank Blow-molded .080 in. wall

Fuel Gauge N/A-Natural tank color.

Mounting Located inside the tower and constrained by bolt-on bracket.

Construction

Engine Base 1/4 in. (.250) thick 50 ksi.

Carrier Frame 3 x 1.5 x 11 gauge (0.130 in.) wall tube welded to 7 GA 0.1793 in., side plates

with 0.3125 in. mounting plates. Frame includes deck lift mounts, battery box,

front caster fork hubs and tie downs.

Hydro IHT Mounting .250 in thick 50 ksi steel plates welded to frame tubes.

Control Tower (2) 12 gauge (0.10) thick panels, (1) 10 gauge (right side ) and (2) 0.75 O.D. x

11 gauge (0.12) wall steel tube reference bars. The control tower bolts to the

carrier frame.

Deck Lift System The lift system has 4 contact points. Two at the front of the deck and two rear

of the deck. Lifting is aided by the use of one extension springs. Deck height

adjustments are in 0.25 inch increments from 1.5 inch to 5 inch measured at

the blade tip.

Traction Control Toro Twin Lever Control System

Platform 1.00 O.D. X .120 Wall high strength (50 ksi) steel formed tube welded to 10

gauge (.13) steel sheet. The platform is covered with a vinyl/neoprene anti-

fatigue mat. The platform is able to swing into an upright position and locked

for transport.

Unit Tie Down 3/8 in. diameter rod loop, 4.50 in. wide, welded to rear of frame and sides of

front carrier frame tubes.

TORO®- Grandstand Service Instruction Manual

Specifications

2-3

2

Mower Construction

Height of Cut Range 1.5 in. to 5.00 in., in ¼ in. increments

Blades Three, .250 thick heat treated steel blades

Spindles Machined steel 25 mm shaft diameter

Spindle Housing Ductile cast iron, 9-3/8 in. diameter mounted with 6 bolts

Spindle Bearings Sealed 25 mm ball bearings

Deck 7 gauge (.179 in.) steel welded construction

Blade Tip Speed 48 in. - 17,097 ft/m calculated @ 3600 engine RPM

52 in. - 18,651 ft/m calculated @ 3600 engine RPM

60 in. – 18,032 ft/m calculated @ 3600 engine RPM

122 cm – 15,981 ft/m calculated @ 3100 engine RPM

Mower Deck Skid Plate Standard

Adjustable Discharge Bafe Standard

Rubber Discharge Chute Standard

Traction Drive

Integrated Hydraulic

Transmission (IHT)

Tuff Torque - TZT1310 (modied) with cooling fans

Hydraulic Oil Filter Internal Transmission 0.25 Micron Filters

Hydraulic Fluid 15W50 Synthetic Oil (Hypr-oil 500)

Hydraulic Fluid Capacity 5.0 qts (4.7 L) with lter change

Ground Speed Variable: Forward- 0 To 10.0 mph

Reverse- 0 To 4.0 mph

Parking Brake Internal Transmission

Hour-meter Standard Equipment

Wheel and Tires

Front Castor Tires 11 x 4.0-5, Smooth Tread, Semi-Pneumatic. Wheel with tapered roller bearings.

Front Castor Fork Heavy-duty commercial design with 1 in. diameter pivot shaft. Pivot hubs have

tapered roller bearings and grease tting access holes (plugged) for lubrication.

Rear Traction Tires 20 x 10.5 x 8, 4 ply Kenda brand K500 Super Turf

TORO®- Grandstand Service Instruction Manual

2

Specifications

2-4

Mower Deck

Mower Engagement Engine mounted electric clutch

Clutch Warner model 200 CMS, Rating 271 Nm (200 ft-lb) Double Spring

Clutch Adjustment Requires minimum gap 0.010 inch. Remove shim when gap is above

0.040 inch.

PTO Idler PTO idler arm with torsional spring applied tension.

PTO/Deck Drive Belt 48/52/60 in. decks: 5V section with Aramid (Kevlar) cords and standard

(non clutching) envelope.

Unit Dimensions

Width Length

Model Height Deector

Down

Deector

Raised

Platform

Up

Platform

Down

Weight

48 in. 48 in. 63.5 in. 49.6 in. 61 in. 75 in. 890 lbs.

52 in. 48 in. 67.6 in. 53.8 in. 61 in. 75 in. 895 lbs.

60 in. 48 in. 75.9 in. 62 in. 64.7 in. 79 in. 941 lbs.

TORO®- Grandstand Service Instruction Manual

Specifications

2-5

2

SPECIFICATIONS

2 - 4 TimeCutter

®

Z Service Manual

Torque Specifications

Recommended fastener torque values are listed in the

following tables. For critical applications, as

determined by Toro, either the recommended torque or

a torque that is unique to the application is clearly

identified and specified in the service manual.

These torque specifications for the installation and

tightening of fasteners shall apply to all fasteners which

do not have a specific requirement identified in the

service manual. The following factors shall be

considered when applying torque: cleanliness of the

fastener, use of a thread sealant (Loctite), degree of

lubrication on the fastener, presence of a prevailing

torque feature, hardness of the surface underneath of

the fastener’s head, or similar condition which affects

the installation.

As noted in the following tables, torque values should

be reduced by 25% for lubricated fasteners to

achieve the similar stress as a dry fastener. Torque

values may also have to be reduced when the fastener

is threaded into aluminum or brass. The specific

torque value should be determined based on the

aluminum or brass material strength, fastener size,

length of thread engagement, etc.

The standard method of verifying torque shall be

performed by marking a line on the fastener (head or

nut) and mating part, then back off fastener 1/4 of a

turn. Measure the torque required to tighten the

fastener until the lines match up.

Fastener Identification

Figure 1

Figure 2

Inch Series Bolts and Screws

(A) Grade 1

(B) Grade 5

(C) Grade 8

Metric Bolts and Screws

(A) Class 8.8 (B) Class 10.9

2

Torque Specications

TORO®- Grandstand Service Instruction Manual

2

Specifications

2-6

SPECIFICATIONS

TimeCutter

®

Z Service Manual 2 - 5

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

Note: Reduce torque values listed in the table above

by 25% for lubricated fasteners. Lubricated fasteners

are defined as threads coated with a lubricant such as

oil, graphite, or thread sealant such as Loctite.

Note: Torque values may have to be reduced when

installing fasteners into threaded aluminum or brass.

The specific torque value should be determined based

on the fastener size, the aluminum or base material

strength, length of thread engagement, etc.

Note: The nominal torque values listed above for

Grade 5 and 8 fasteners are based on 75% of the

minimum proof load specified in SAE J429. The

tolerance is approximately

± 10% of the nominal torque

value. Thin height nuts include jam nuts.

Thread Size

Grade 1, 5, &

8 with Thin

Height Nuts

SAE Grade 1 Bolts, Screws,

Studs, & Sems with Regular

Height Nuts (SAE J995

Grade 2 or Stronger Nuts)

SAE Grade 5 Bolts, Screws,

Studs, & Sems with Regular

Height Nuts (SAE J995

Grade 2 or Stronger Nuts)

SAE Grade 8 Bolts, Screws,

Studs, & Sems with Regular

Height Nuts (SAE J995

Grade 2 or Stronger Nuts)

In-lb In-lb N-cm In-lb N-cm In-lb N-cm

# 6 - 32 UNC

10 ± 2 13 ± 2 147 ± 23

15 ± 2 170 ± 20 23 ± 2 260 ± 20

# 6 - 40 UNF 17 ± 2 190 ± 20 25 ± 2 280 ± 20

# 8 - 32 UNC

13 ± 2 25 ± 5 282 ± 30

29 ± 3 330 ± 30 41 ± 4 460 ± 45

# 8 - 36 UNF 31 ± 3 350 ± 30 43 ± 4 31 ± 3

# 10 - 24 UNC

18 ± 2 30 ± 5 339 ± 56

42 ± 4 475 ± 45 60 ± 6 674 ± 70

#10 - 32 UNF 48 ± 4 540 ± 45 68 ± 6 765 ± 70

1/4 - 20 UNC 48 ± 7 53 ± 7 599 ± 79 100 ± 10 1125 ± 100 140 ± 15 1580 ± 170

1/4 - 28 UNF 53 ± 7 65 ± 10 734 ± 113 115 ± 10 1300 ± 100 160 ± 15 1800 ± 170

5/16 - 18 UNC 115 ± 15 105 ± 17 1186 ± 169 200 ± 25 2250 ± 280 300 ± 30 3390 ± 340

5/16 - 24 UNF 138 ± 17 128 ± 17 1446 ± 192 225 ± 25 2540 ± 280 325 ± 30 3670 ± 340

ft-lb ft-lb N-m ft-lb N-m ft-lb N-m

3/8 - 16 UNC 16 ± 2 16 ± 2 22 ± 3 30 ± 3 41 ± 4 43 ± 4 58 ± 5

3/8 - 24 UNF 17 ± 2 18 ± 2 24 ± 3 35 ± 3 47 ± 4 50 ± 4 68 ± 5

7/16 - 14 UNC 27 ± 3 27 ± 3 37 ± 4 50 ± 5 68 ± 7 70 ± 7 68 ± 9

7/16 - 20 UNF 29 ± 3 29 ± 3 39 ± 4 55 ± 5 75 ± 7 77 ± 7 104 ± 9

1/2 - 13 UNC 30 ± 3 48 ± 7 65 ± 9 75 ± 8 102 ± 11 105 ± 10 142 ± 14

1/2 - 20 UNF 32 ± 3 53 ± 7 72 ± 9 85 ± 8 115 ± 11 120 ± 10 163 ± 14

5/8 - 11 UNC 65 ± 10 88 ± 12 119 ± 16 150 ± 15 203 ± 20 210 ± 20 285 ± 27

5/8 - 18 UNF 75 ± 10 95 ± 15 129 ± 20 170 ± 15 230 ± 20 240 ± 20 325 ± 27

3/4 - 10 UNC 93 ± 12 140 ± 20 190 ± 27 265 ± 25 359 ± 34 374 ± 35 508 ± 47

3/4 - 16 UNF 115 ± 15 165 ± 25 224 ± 34 300 ± 25 407 ± 34 420 ± 35 569 ± 47

7/8 - 9 UNC 140 ± 20 225 ± 25 305 ± 34 430 ± 45 583 ± 61 600 ± 60 813 ± 81

7/8 - 14 UNF 155 ± 25 260 ± 30 353 ± 41 475 ± 45 644 ± 61 660 ± 60 895 ± 81

TORO®- Grandstand Service Instruction Manual

Specifications

2-7

2

SPECIFICATIONS

2 - 6 TimeCutter

®

Z Service Manual

Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)

Note: Reduce torque values listed in the table above

by 25% for lubricated fasteners. Lubricated fasteners

are defined as threads coated with a lubricant such as

oil, graphite, or thread sealant such as Loctite.

Note: Torque values may have to be reduced when

installing fasteners into threaded aluminum or brass.

The specific torque value should be determined based

on the fastener size, the aluminum or base material

strength, length of thread engagement, etc.

Note: The nominal torque values listed above are

based on 75% of the minimum proof load specified in

SAE J1199. The tolerance is approximately

± 10% of

the nominal torque value. Thin height nuts include jam nuts.

Thread Size

Class 8.8 Bolts, Screws, and Studs with

Regular Height Nuts

(Class 8 or Strong Nuts)

Class 10.9 Bolts, Screws, and Studs with

Regular Height Nuts (

Class 10 or Strong Nuts)

M5 X 0.8 57 ± 5 in-lb 640 ± 60 N-cm 78 ± 7 in-lb 885 ± 80 N-cm

M6 X 1.0 96 ± 9 in-lb 1018 ± 100 N-cm 133 ± 13 in-lb 1500 ± 150 N-cm

M8 X 1.25 19 ± 2 ft-lb 26 ± 3 N-m 27 ± 2 ft-lb 36 ± 3 N-m

M10 X 1.5 38 ± 4 ft-lb 52 ± 5 N-m 53 ± 5 ft-lb 72 ± 7 N-m

M12 X 1.75 66 ± 7 ft-lb 90 ± 10 N-m 92 ± 9 ft-lb 125 ± 12 N-m

M16 X 2.0 166 ± 15 ft-lb 225 ± 20 N-m 229 ± 22 ft-lb 310 ± 30 N-m

M20 X 2.5 325 ± 33 ft-lb 440 ± 45 N-m 450 ± 37 ft-lb 610 ± 50 N-m

TORO®- Grandstand Service Instruction Manual

2

Specifications

2-8

SPECIFICATIONS

TimeCutter

®

Z Service Manual 2 - 7

Other Torque Specifications

SAE Grade 8 Steel Set Screws

Thread Cutting Screws

(Zinc Plated Steel)

Conversion Factors

in-lb X 11.2985 - N-cm

ft-lb X 1.3558 = N-m

Wheel Bolts and Lug Nuts

** For steel wheels and non-lubricated fasteners.

Thread Cutting Screws

(Zinc Plated Steel)

* Hole size, material strength, material thickness and

finish must be considered when determining specific

torque values. All torque values are based on non-

lubricated fasteners.

N-cm X - 0.08851 = in-lb

N-cm X 0.73776 - ft-lb

Thread Size

Recommended Torque

Square Head Hex Socket

1/4 - 20 UNC 140 ± 20 in-lb 73 ± 12 in-lb

5/16 - 18 UNC 215 ± 35 in-lb 145 ± 20 in-lb

3/8 - 16 UNC 35 ± 10 ft-lb 18 ± 3 ft-lb

1/2 - 13 UNC 75 ± 15 ft-lb 50 ± 10 ft-lb

Type 1, Type 23, or Type F

Thread Size Baseline Torque*

No. 6 - 32 UNC 20 ± 5 in-lb

No. 8 - 32 UNC 30 ± 5 in-lb

No.10 - 24 UNC 38 ± 7 in-lb

1/4 - 20 UNC 85 ± 15 in-lb

5/16 - 18 UNC 110 ± 20 in-lb

3/8 - 16 UNC 200 ± 100 in-lb

Thread Size Recommended Torque**

7/16 - 20 UNF

Grade 5

65 ± 10 ft-lb 88 ± 14 N-m

1/2 - 20 UNF

Grade 5

80 ± 10 ft-lb 108 ± 14 N-m

M12 X 1.25

Class 8.8

80 ± 10 ft-lb 108 ± 14 N-m

M12 X 1.5

Class 8.8

80 ± 10 ft-lb 108 ± 14 N-m

Thread

Size

Threads per Inch

Baseline Torque*

Type A Type B

No. 6 18 20 20 ± 5 in-lb

No. 8 15 18 30 ± 5 in-lb

No. 10 12 16 38 ± 7 in-lb

No. 12 11 14 85 ± 15 in-lb

TORO®- Grandstand Service Instruction Manual

Specifications

2-9

2

SPECIFICATIONS

2 - 8 TimeCutter

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Z Service Manual

Equivalents and Conversions

Decimal and Millimeter Equivalents

Fractions Decimals mm Fractions Decimals mm

1/64 0.015625 0.397 33/64 0.515625 13.097

1/32 0.03125 0.794 16/32 0.53125 13.484

3/64 0.046875 1.191 35/64 0.546875 13.891

1/16 0.0625 1.588 9/16 0.5625 14.288

5/64 0.078125 1.984 37/64 0.578125 14.684

3/32 0.9375 2.381 19/32 0.59375 15.081

1/8 0.1250 3.175 5/8 0.6250 15.875

9/64 0.140625 3.572 41/64 0.640625 16.272

5/32 0.15625 3.969 21/32 0.65625 16.669

11/64 0.171875 4.366 43/64 0.671875 17.066

3/16 0.1875 4.762 11/16 0.6875 17.462

13/64 0.203125 5.159 45/64 0.703125 17.859

7/32 0.21875 5.556 23/32 0.71875 18.256

15/64 0.234375 5.953 47/64 0.734375 18.653

1/4 0.2500 6.350 3/4 0.7500 19.050

17/64 0.265625 6.747 49/64 0.765625 19.447

9/32 0.28125 7.144 25/32 0.78125 19.844

19/64 0.296875 7.541 51/64 0.796875 20.241

5/16 0.3125 7.541 13/16 0.8125 20.638

21/64 0.328125 8.334 53/64 0.828125 21.034

11/32 0.34375 8.731 27/32 0.84375 21.431

23/64 0.359375 9.128 55/64 0.859375 21.828

3/8 0.3750 9.525 7/8 0.8750 22.225

25/64 0.390625 9.922 57/64 0.890625 22.622

13/32 0.40625 10.319 29/32 0.90625 23.019

27/64 0.421875 10.716 59/64 0.921875 23.416

7/16 0.4375 11.112 15/16 0.9375 23.812

29/64 0.453125 11.509 61/64 0.953125 24.209

15/32 0.46875 11.906 31/32 0.96875 24.606

31/64 0.484375 12.303 63/64 0.984375 25.003

1/2 0.5000 12.700 1 1.000 25.400

1 mm = 0.03937 in. 0.001 in. = 0.0254 mm

TORO®- Grandstand Service Instruction Manual

Specifications

2-10

SPECIFICATIONS

TimeCutter

®

Z Service Manual 2 - 9

U.S. to Metric Conversions

To Convert Into Multiply By

Linear

Measurement

Miles

Yards

Feet

Inches

Kilometers

Meters

Centimeters

Meters

Centimeters

Millimeters

1.609

0.9144

0.3048

30.48

0.0254

2.54

25.4

Area

Square Miles

Square Feet

Square Inches

Acre

Square Kilometers

Square Meters

Square Centimeters

Hectare

2.59

0.0929

6.452

0.4047

Volume

Cubic Yards

Cubic Feet

Cubic Inches

Cubic Meters

Cubic Centimeters

0.7646

0.02832

16.39

Weight

Tons (Short)

Pounds

Ounces

Metric Tons

Kilograms

Grams

0.9078

0.4536

28.3495

Pressure

Pounds/Sq. In. Kilopascal

6.895

Work

Foot-pounds

Inch-pounds

Newton-Meters

Kilogram-Meters

Kilogram-Centimeters

1.356

0.1383

1.152144

Liquid Volume

Quarts

Gallons

Liters

0.9463

3.785

Liquid Flows

Gallons/Minute Liters/Minute

3.785

Temperature

Fahrenheit Celsius

1. Subtract 32°

2. Multiply by 5/9

TORO®- Grandstand Service Instruction Manual 3-1

CHASIS

3

1. Brake Handle Asm.

2. Carr Screw

3. Flange Nut

4. RH Brake Caliper Asm.

5. LH Brake Caliper Asm.

6. Flange Nut

7. HWH Screw

8. Cable Clamp

9. Brake Cable Mount

10. Lever Grip

11. Brake Cable

1

10

2

3

8

9

11

6

5

7

4

Figure 3

TORO®- Grandstand Service Instruction Manual3-2

3

CHASIS

Parking Brake Removal (Figure 3)

1. Place the jack stands underneath the frame.

2. Remove the fuel tank, see “Fuel Tank Removal,”

page 3-10.

3. Lower deck to the lowest position.

4. Remove the IHT fan.

5. Remove the IHT drive belt from pulleys.

6. Remove the skid plates.

7. Move the parking brake handle to the OFF position.

8. Loosen the cable clamp on the tower.

9. Unhook the springs from the brake handle

assembly.

10. Remove brake cable from clamp.

11. Remove the cotter pin from the brake caliper on

IHT parking brake arm.

12. Remove the mounting screw from tower.

13. Undo flange nut from bottom of the caliper

(Figure 4).

14. Brake caliper should be free and removed from

tower.

15. Unplug wiring harness from brake handle

assembly

16. Remove the 2 bolts from the top of the tower

holding brake handle assembly and bolt holding

the brake handle assembly on the front of the

tower.

17. Remove grip from brake handle assembly.

18. Drop brake handle through the hole in the tower.

Remove from tower.

Figure 4

TORO®- Grandstand Service Instruction Manual 3-3

CHASIS

3

Parking Brake Installation (Figure 3)

1. Attach the bail switch to the brake handle assembly

2. Lift brake handle assembly through the hole in the

tower.

3. Place foam grip on the brake handle assembly.

4. Secure brake handle assembly with 3 nuts and

bolts.

5. Hook the cable spring to the brake handle assembly.

6. Run cables through the cable clamp (do not tighten

at this time).

7. Place both cable ends into the brake calipers.

8. Route calipers to the frame, ensure cables do not

interfere with IHT fans, pulleys or IHT belt.

9. Drop the brake caliper arm into the hole of IHT

parking brake arm (Figure 5).

10. Use screw to attach brake caliper to horizontal bar

on frame

11. Align brake caliper with hole in the frame and

secure with flange nut (Figure 6). Torque to 125

+/- 20 in. lbs

12. Pull downward on both cables and tighten the

cable clamp. Torque to125 +/- 20 in. lbs.

Figure 5

Figure 6

TORO®- Grandstand Service Instruction Manual3-4

3

CHASIS

1. Front Cross Shaft

2. Split Spacer

3. Lock Nut

4. Bearing Cross Shaft Support

5. Front Cross Shaft Support

6. Carr Bolt

7. HH Screw

8. Jam Nut

9. Extension Spring Asm.

10. Belleville Washer

11. HH Tap Bolt

1

2

5

2

5

6

7

8

9

10

11

Scale 1:2

2.25

for 48’ and 52’

2.00

60’ Shown

Figure 7

TORO®- Grandstand Service Instruction Manual 3-5

CHASIS

3

Height of Cut Assembly Removal

(Figure 7)

1. Remove the fuel tank, see “Fuel Tank Removal,”

page 3-10.

2. Lower deck to lowest position.

3. Remove the deck, see “Deck Removal,” page 7-3..

4. Remove the deck lift assembly.

5. Remove height of cut link from right rear lift arm by

removing bolt and nut.

6. Remove height of cut link from height of cut

assembly by removing bolt and nut.

7. Remove retaining ring from height of cut lever

assembly.

8. Remove nuts holding height of cut assembly from

inside of tower.

9. Remove height of cut assembly.

NOTE: Flanged bushing can remain in tower and

still usable.

Height of Cut Assembly Installation

(Figure 7)

1. Place 3 bolts through the height of cut plate and

decal assembly (outer plate). Place face down with

bolts pointing up.

2. Place the short spacer on the top right bolt, long

spacer on bottom right bolt, and short spacer on left

bolt.

3. Place height of cut lever and flat washer on height

of cut plate and decal assembly.

4. Place height of cut plate (inner) on bolts and height

of cut lever (place 2 cable ties in the height of cut

holes to keep assembly together).

5. Place spacer on top right bolt and left bolt.

6. Place flanged bushing into hole on tower.

7. Place bolt through bottom hole of height of cut lever

assembly.

8. Line up bolts and height of cut lever with holes

in tower, tighten nuts and place retaining ring.

Remove the cable ties.

9. Attach height of cut link and tighten bolt. Tighten to

67 +/- 10 ft. lbs.

10. Attach deck lift assembly.

11. Attach the deck.

12. Install the fuel tank.

13. Level the deck.

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