Toro Speed Control Kit, 2011 and After GrandStand Mower Installation guide

Brand: Toro

Model: Speed Control Kit, 2011 and After GrandStand Mower

Type: Installation guide

FormNo.3369-616RevA

SpeedControlKit

2011andAfterGrandStand

Mower

ModelNo.119-7390

InstallationInstructions

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

119-8581

1.Fast

3.Slow

2.Continuousvariable

setting

4.Tractioncontrol

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removethefueltank.

Nopartsrequired

–

Removetherearcrossbracketand

cables.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Removethemotioncontrolassembly.

Righthandmotioncontrolbracket1

Assembletherighthandmotioncontrol

leverandnewbracket.

Flatwasher(5/16inch)(ifneeded)

Lefthandmotioncontrollever

Installthemotioncontrolleversand

pivotbrackets.

Speedcontrolassembly

Carriagebolt(5/16x1inch)

Flangenut(5/16inch)

Rubbergrip1

Installthespeedcontrolassembly.

Pumparm2

Yoke2

Shoulderbolt

Locknut(1/4inch)

Installtherearcrossbracketandcables.

Nopartsrequired

–

Adjustingtherightsidemotioncontrol

lever.

Nopartsrequired

–

Adjusttheneutralpositionforthemotion

controllevers.

Plasticcabletie1

Installthefueltank.

Nopartsrequired

–

Adjustthetracking.

PreparingtheMachine

NoPartsRequired

Procedure

1.DisengagethePTO,movetherightsidemotion

controllevertotheneutralpositionandsetthe

parkingbrake.

2.Stoptheengine,removethekey,andwaitforall

movingpartstostopbeforeleavingtheoperating

position.

3.Allowthemachinetocooldownbeforeinstalling

thiskit.

4.Thoroughlycleanthemachine.Alldebrismustbe

removedtoensurethekitwilltproperly.

5.Repairallbentordamagedareasandreplaceany

missingparts.

6.Disconnectthenegative(black)batterycable.

RemovingtheFuelTank

NoPartsRequired

Procedure

Note:Retainallhardwareandpartsforinstallation

afterthekitisinstalled.

1.Releasethecushionfromtherearofthemachine.

2.Closethefuelshutoffvalve(Figure1).

g015365

G016267

Figure1

1.On

3.Removeclampandhose

2.Off

3.Lowerthemowerdecktothe1inch(2.54cm)

height-of-cut.

4.Removethehoseandclampfromtheshutoff

valveontheenginesideandcuttheplasticcabletie

(

Figure3).

5.Usingthefuelshutoffvalve,drainthefuelintoa

cleanfuelcontainer.

6.Removethe4boltsholdingthebracketontopof

thefueltank(

Figure2).

G015552

Figure2

1.Bracket2.Bolts

7.Removetheshoulderboltandcompressionspring

atthedecklifthandle(Figure3).

G016268

Figure3

Righthandside

1.Shoulderboltand

compressionspring

3.Removeclampandhose

2.Cutplasticcabletie4.Fuelshutoffvalve

8.Movethedecklifthandletothetransportposition.

Thiswillallowforroomtoremovethefueltank.

9.Liftthetankupandforwardasfaraspossible

(Figure4).

10.Disconnectthe3venthosesfromthefueltankby

looseningthehoseclamps(

Figure4).

11.Removethetankfromthemachine.

G015785

Figure4

1.Venthoseandclamps2.Fueltank

RemovingtheRearCross

BracketandCables

NoPartsRequired

Procedure

Note:Retainallhardwareandpartsforinstallation

afterthekitisinstalled.

1.Removethewirespringholdingtheadjustmentnuts

fortracking(

Figure5).

2.Removethenutandboltholdingeachcableendto

themotioncontrollevers.

3.Slidethecablesoutofthecrossbracket(

Figure5

andFigure12).

G016247

4 5

Figure5

1.Wirespring

4.Cablesandcableends

2.Bolts

5.Removelterfrom

R-clamp

3.Conduitclip

6.Rearcrossbracket

4.Removethenutandboltholdingeachcableendto

thepumparms(

Figure13).

Note:Therighthandboltmaynot

comeoutbecauseofinterferencewith

thehydraulichose.Theboltwillberemoved

whenchangingthepumparmsinprocedure

8InstallingtheRearCrossBracketandCables(page7).

5.Removetherodendbearingfromeachcableend

thatwasconnecttothecontrollever.

6.LoosenthelargeR-clampandremovethelterfrom

theR-clamp(

Figure5).

7.Onthelefthandsideofthecrossbracket,squeeze

theconduitclipandpushitthroughthecross

bracket(Figure5).

8.Removethecrossbracketfromthemachineby

removingthefourbolts.Donotdiscardthis

hardwareandcrossbracket(Figure5).

9.Removetherighthandbracketwiththeproximity

switchattachedtoit(

Figure6).

g015788

Figure6

1.Righthandbracketwith

proximityswitch

2.Removethesenutsand

bolts

RemovingtheMotionControl

Assembly

NoPartsRequired

Procedure

Note:Retainallhardwareandpartsforinstallation

afterthekitisinstalled.

1.Removethewireharnessfromtheoperatorpresence

control(OPC)switch.

2.Removebothpivotbracketsfromthetopofthe

controlpanelbyremovingthe4nutsandbolts

(

Figure8).

3.Slidethelefthandmotioncontrollevertothecenter,

offofthepivotandremoveitfromthemachine.

4.Slidetherighthandmotioncontrollevertothe

center,offofthepivotandremoveitfromthe

machine.

5.Disconnectthespringfromtherighthandmotion

controlbracket(

Figure7).

6.Removetheswitchfromtherighthandmotion

controlbracket(

Figure7).

7.Removetheremovetheshoulderboltandrighthand

motioncontrolleverfromtherighthandmotion

controlbracket(Figure7).

AssemblingtheRightHand

MotionControlLeverandNew

Bracket

Partsneededforthisprocedure:

1Righthandmotioncontrolbracket

Procedure

1.Installtherighthandmotioncontrolleveronto

thenewmotioncontrolbracketwiththeexisting

shoulderboltandlocknut(

Figure7).

2.InstalltheexistingOPCswitchwithexistingscrews

andswitchnuttothenewmotioncontrolbracket

(

Figure7).

3.Connecttheexistingspringtotherighthandmotion

controlbracketandexistingrighthandmotion

controllever(Figure7).

G015555

5 8 4

Figure7

1.Existingrighthandmotion

controllever

5.Existingswitchnut

2.Existingshoulderbolt

6.ExistingOPCswitch

3.ExistingscrewsforOPC

switch

7.ExistingLocknut

4.Newmotioncontrol

bracket

8.Existingspring

InstallingtheMotionControl

LeversandPivotBrackets

Partsneededforthisprocedure:

Flatwasher(5/16inch)(ifneeded)

Lefthandmotioncontrollever

Procedure

Note:Themotioncontrolleversneedtopivotfreely

withoutalotofmovementlaterally(side-to-side).If

needed,usethesuppliedatwasherbetweenthetower

andthehandle(Figure8).

1.Placetherighthandmotioncontrolleverintothe

machineandslideitontothepivotonthesideof

themachine.

2.Securetheotherendwiththepreviouslyremoved

pivotbracketandsecurethepivotbrackettothe

machinewiththepreviouslyremovedcarriagebolts

(Figure8).

3.Placethenewlefthandmotioncontrolleverinto

themachineandslideitontothepivotontheside

ofthemachine.

4.Securetheotherendwiththepreviouslyremoved

pivotbracketandsecurethepivotbrackettothe

machinewiththepreviouslyremovedcarriagebolts

(

Figure8).

5.Checkthemotioncontrollevers.Themotioncontrol

leversneedtopivotfreely.Ensurethereisnotmore

than.05inchmovementlaterally(side-to-side)when

thehandlesareinstalled(Figure8).

6.Ifneeded,removethecontrolleversandinstall

thesuppliedatwasherbetweenthetowerand

thehandletoremovethemovementlaterally

(side-to-side).

g015560

2 3 4

1 5 2 6

7 3

Figure8

1.Lefthandmotioncontrol

lever

5.Slottoinstallyokearound

2.Pivotbracket6.Existingcarriagebolts

3.Newmotioncontrol

bracket

7.Existingangenuts

4.Righthandmotioncontrol

lever

8.Flatwasher(5/16inch)(if

needed)

InstallingtheSpeedControl

Assembly

Partsneededforthisprocedure:

Speedcontrolassembly

Carriagebolt(5/16x1inch)

Flangenut(5/16inch)

1Rubbergrip

Procedure

1.Usingthetowerasatemplate,cutaslotinthedecal

forthespeedcontrolleverandthesquareholesfor

thecarriagebolts(

Figure9).

G015556

Figure9

1.Cutoutsquareholes2.Cutoutslot

2.Installthedecal,asshown,ontothemachine

(Figure10).

G015586

Figure10

1.Decal

Note:Ensurethewireharnessdoesnotgetpinched

ortrappedbetweenthemachineandthespeed

controlassembly.Thewireharnessneedstobe

belowthespeedcontrolassembly.

3.Placethespeedcontrolassemblyintothetowerand

fastenittothetowerwith2carriagebolts(5/16x1

inch)and2angenut(5/16inch)(

Figure11).

4.Installtherubbergripontothespeedcontrollever

(Figure11).

G015558

2 3 4

Figure11

1.Carriagebolt(5/16x1

inch)

4.Flangenut(5/16inch)

2.Machine5.Rubbergrip

3.Speedcontrolassembly

InstallingtheRearCross

BracketandCables

Partsneededforthisprocedure:

2Pumparm

2Yoke

Shoulderbolt

Locknut(1/4inch)

Procedure

1.Installthenewyokeontotheuppercableenduntil

thereisa1/4inch(6mm)showingbetweenthejam

nutandtheendofthethreadsonthecable.

2.Holdtheyokeandtightenthejamnutagainstthe

yoketolockitinplace.Repeatfortheoppositeside

(

Figure12).

G015557

Figure12

1.Yoke

4.Slotinrearcrossbracket

2.Uppercableend

5.Only1/4inch(6mm)

showing

3.Rearcrossbracket6.Jamnut

3.Installthecrossbrackettothemachinewiththefour

previouslyremovednutsandbolts(Figure5)

4.Slidethecablesintothecrossbracketslotswiththe

adjustmentnutsontop(Figure12).

5.Installtheexistingwirespringholdingtheadjustment

nutsfortracking.

6.Removetheexistingpumparmsfromeachofthe

pumps(Figure13).Saveallhardware.

7.Loosentherodendandjamnut.Turnthejam

nutuntilthereis3/8inchgapfromtheendofthe

threadstothejamnut.

8.Rotatetherodendtothejamnutandtightenagainst

thejamnut.

9.Installthenewpumparmtoeachpumpwith2

exisitingbolts(5/16x7/8inches)and2existing

angenuts(5/16inch)(

Figure13).

10.Connectthelowercableendtothenewpumparm

withabolt(1/4x1inch)andangenut(1/4inch).

Repeatfortheoppositeside(Figure13).

1 2 3

6 5

9 10 1 1 12

G016270

Figure13

1.Pump

7.Existingangenut(5/16

inch)

2.Flangenut(1/4inch)8.Existingatwasher

3.Lowerendofcables

9.Rodendbearing

4.Newpumparm10.Jamnut

5.Existingbolt(5/16x7/8

inches)

11.3/8inchgapfromtheend

ofthethreadstothejam

nut

6.Existingbolt(1/4x1inch)12.Cable

11.Connecttheyoketothemotioncontrolbracket

withthenewshoulderboltandlocknut(1/4inch).

Repeatfortheoppositeside(Figure14).

g015561

1 2 3 4

1 2 3

Figure14

1.Newshoulderbolt4.Machine

2.Slottoinstallshoulderbolt

through

5.Cableendwithyoke

installed

3.Locknut(1/4inch)

AdjustingtheRightSide

MotionControlLever

NoPartsRequired

Procedure

Ifthemotioncontrolleversdonotalignhorizontally,

adjusttherightsidemotioncontrollever.

Note:Adjustthehorizontalalignmentbeforethefront

tobackalignment.

1.Installthebracketfortherighthandbracketwiththe

proximityswitchattachedtoit.

g015788

Figure15

1.Righthandbracketwith

proximityswitch

2.Removethesenutsand

bolts

2.ConnectthewireharnesstotheOPCswitch.

3.Pushtherightmotioncontrolleverdownoutof

lockedneutralposition(Figure16).

4.Checkifitalignshorizontallywiththeleftmotion

controllever(

Figure16).

Figure16

1.Leftmotioncontrollever3.Checkthehorizontal

alignmenthere

2.Rightmotioncontrollever

inneutrallockedposition

4.Rightmotioncontrollever

5.Toadjusttherightmotioncontrolleverhorizontally,

thecamneedstobeadjusted.

6.Loosenthenutandboltholdingthecam(Figure17).

7.Adjustthecamuntilitalignswiththeleftmotion

controlleverandtightenthenutandboltforthe

cam.

g015372

Figure17

1.Switchscrews

3.Nutandbolt

2.Cam

8.Afterthecamisadjusted,theleverswitchneedsto

bechecked.

9.Checkthegapbetweenthecontrolleverandswitch

asshowninFigure18.Thegapneedstobean1/8

inch(3mm)withtherightmotioncontrolleverin

theneutral,unlockedposition.

10.Ifneeded,loosenthescrewsholdingtheswitchand

adjusttheswitch(

Figure17andFigure18).

g015373

1 2 3

Figure18

1.Switch

3.Rightmotioncontrollever

intheneutralunlocked

position

2.1/8inch(3mm)

11.Tightentheswitchscrews.

AdjustingtheNeutralPosition

fortheMotionControlLevers

NoPartsRequired

Procedure

Important:Ensurethetrackingofthemoweris

correctafteradjustingthemotioncontrollevers.

Adjustingthetrackingandaligningthemotion

controlleversfronttobackisthesameprocedure

(Figure19).

Note:Adjustthehorizontalalignmentbeforethefront

tobackalignment.

Ifthemotioncontrolleversdonotalignfronttoback,

ortherightsidecontrolleverdoesnotmoveeasilyinto

theneutrallockposition,adjustmentisrequired.

1.Afterthehorizontalalignmentisnished,checkthe

fronttobackalignment(

Figure19).

g015241

Figure19

1.Leftmotioncontrollever

3.Neutrallockedposition

2.Rightmotioncontrollever4.Alignthecontrollevers

fronttoback

2.Rotatetherightcableadjustmenttoplacetheright

motioncontrolleverinthecenteroftheneutrallock

slotinthecontrolpanel.

3.Rotatetheleftcableadjustmenttoplacetheleft

motioncontrolleveralignmentequalwiththe

rightmotioncontrollever.Thiswillprovidean

approximateequaltrackingoftheleftwheelspeedto

therightwheelspeed(

Figure20).

g015369

1 2

Figure20

1.Leftcableadjustment

2.Rightcableadjustment

4.Checkthemovementofthespeedcontrolleverby

movingittoslowandbacktofasttwotimes.The

handleandinstalledshoulderboltsshouldmove

freely.

5.Ifitlocksorbinds,loosentheslideadjustmentnut

(

Figure21).

6.Movethespeedcontrollevertoslowandbackto

fasttwotimestoensuretheslidebardoesnotmove

(Figure21).

7.Pushthespeedcontrolleverforwardtofullspeed.

8.Pullbothlowerspacerboltsbackandtightenthe

slideadjustmentnut(

Figure21).

G015585

Figure21

1.Speedcontrollever3.Slidebar

2.Slideadjustmentnut

4.Pullthelowerspacerbolts

back

9.Pushbothmotioncontrolhandlestotheleftlaterally

beforesettingthegap.

10.Adjusttheboltsothereisa0.02inchgapbetween

theproximityswitchandbolt(

Figure22).

G015586

4 3 2 1

Figure22

1.Bolt4.Proximityswitch

2.Lefthandmotioncontrol

lever

5.0.02inchgap

3.Nut

InstallingtheFuelTank

Partsneededforthisprocedure:

1Plasticcabletie

Procedure

1.Installthetankintothemachine.

2.Installthe3venthosestothetopofthefueltank

(

Figure4).

G015785

Figure23

1.Venthoseandclamps2.Fueltank

3.Installthebracketontopofthefueltankwiththe4

previouslyremovedbolts.

G015552

Figure24

1.Bracket2.Bolts

4.Installthehoseandclamptothefuelshutoffvalve

andsecurethehosetothemachinewithaplastic

cabletie(Figure25).

5.Installtheshoulderboltandcompressionspringat

thedecklifthandle(

Figure25).

G016268

Figure25

Righthandside

1.Shoulderboltand

compressionspring

3.Installclampandhose

2.Installplasticcabletie

4.Fuelshutoffvalve

6.InstallthelterandtightenthelargeR-clamp

(

Figure5).

7.Lubricatethespeedcontrolwith3-IN-ONE

oilor

equivalent.SeeFigure26forthecorrectlocations.

G015787

Figure26

AdjustingtheTracking

NoPartsRequired

Procedure

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

1.Startthemachine.

2.Pushbothcontrolleversforwardthesamedistance.

3.Checkifthemachinepullstooneside.Ifitdoes,

stopthemachineandsettheparkingbrake.

4.Releasethecushionfromtherearofthemachine.

5.Rotatetherightcableadjustmenttopositionthe

rightmotioncontrolinthecenterofthecontrol

panelneutrallockslot(

Figure27).

g015241

Figure27

1.Leftmotioncontrollever

3.Neutrallockedposition

2.Rightmotioncontrollever4.Alignthecontrollevers

fronttoback

6.Rotatetheleftcableadjustmenttomatchtheleft

wheelspeedtothepreviouslysetrightwheelspeed.

Adjustinquarter-turnincrementsuntilthemachine

tracksstraight(Figure28).

Note:Onlyadjusttheleftcabletomatchtheleft

wheelspeedtotherightwheelspeed.Donotadjust

therightwheelspeedasthiswillpositiontheright

motioncontrolleveroutofthecenterforthecontrol

panelneutrallockslot.

7.Checkforpropertracking.

g015369

1 2

Figure28

1.Leftcableadjustment

2.Rightcableadjustment

8.Repeatadjustmentuntilthetrackingiscorrect.

9.Checkthatthemachinedoesnotcreepfromneutral

withtheparkbrakesdisengaged.

Important:DoNotrotatethelinkagetoofar,as

thismaycausethemachinetocreepinneutral.

Operation

UsingtheSpeedControl

Lever

Thismachinehasaspeedcontrolleverthatsets

themaximumgroundspeedofthemachine.This

canbeadjustedtotheoperator’sdesiredspeed.It

isrecommendedtousetheslowestspeedfornew

operator’s.

Note:Thenumbersnexttothespeedcontrolarean

approximatemilesperhour(mph)themachinewill

travel.

1.Movethespeedcontrollevertosetthedesired

speed.

•Fullforwardhasquickresponseandmaximum

speed.

•Fullrearwardhassmoothresponseandslower

speed.

2.Movethecontrolleverstodrivethemachine.The

controlleversmaybepushedforwardtothefront

referencebarwhilethemaximumspeedofthe

machineissetbythespeedcontrollever.

G016266

Figure29

Notes:

Toro Speed Control Kit, 2011 and After GrandStand Mower Installation guide

Toro Speed Control Kit, 2011 and After GrandStand Mower Installation guide

Toro Speed Control Kit, 2011 and After GrandStand Mower Installation guide

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