Toro Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower Installation guide

Brand: Toro

Model: Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower

Type: Installation guide

FormNo.3375-940RevA

BeltGuardKit

ZMaster

Commercial2000SeriesRidingMower

ModelNo.119-9925

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Checkthefueltank.

Beltguard1

Retainerclip1

Installthebeltguardwiththefueltankremoved.

Beltguard1

Retainerclip1

Instalthebeltguardwiththefueltankinstalled.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CheckingtheFuelTank

Note:Ensureanewfueltankisorderedifthereisanywear

ontheexistingfueltank.

1.Lowerthemowerdecktothelowestposition.

2.Fromtherighthandsideofthemowerdeck,checkthe

fueltankforanywearinfrontofthehydraulicpump

drivebelt.

•Ifyouseeorfeelwithyourngernailagroove

inthefueltankfromthehydraulicpumpdrive

belt,thefueltankneedstobereplaced.Proceed

toInstallingtheBeltGuardwiththeFuelTank

Removedandorderanewfueltank(Figure1).

•Ifthefueltankdoesnothaveanywearfromthe

hydraulicpumpdrivebelt,proceedtoInstallingthe

BeltGuardwiththeFuelTankInstalled.

g019689

1 2 3

Figure1

Crosssectionview

1.Fueltank

3.Checkforgroovewithyour

ngernail

2.Hydraulicpumpdrivebelt

4.Machineframecross

member

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3375-940*A

InstallingtheBeltGuardwith

theFuelTankRemoved

1.Drivethemachinetoalevelsurface.

2.DisengagethePTO,movethemotioncontrolleversto

theneutrallockedposition,andsettheparkingbrake.

3.Stoptheengine,removethekey,andwaitforallmoving

partstostopbeforeleavingtheoperatingposition.

4.Movetheseatthefurthestrearpositiontoexposethe

frontnuts.

5.Loosenthefrontnuts.Thenutsdonotneedtobe

removed.

6.Movetheseatthefurthestforwardpositiontoexpose

therearnuts.

7.Loosentherearnuts.Thenutsdonotneedtobe

removed.

8.Slidetheseatandseatplateforwardtoallowthefront

nutstogothroughthekeyhole(

Figure2).

g018378

Figure2

1.Seat

2.Frontnutswithkeyhole

9.Removetheseatandbasefromthemachine.

10.Unplugtheharnessconnectorfromtheseatswitch

locatedundertheseat(Figure3).

g018380

Figure3

1.Harnessconnector

11.Removethetwoboltsholdingtheleftsidemotion

controlleverbracket.

12.Rotatethemotioncontrolleverbrackettoallowthe

frontpaneltoberemoved(

Figure4).

g019593

Figure4

1.Motioncontrollever

bracket

3.Rotatethemotioncontrol

leverbracket

2.Removethetwobolts

13.Removethefourboltsholdingthefrontpanelinplace

(Figure5).

g019590

1 2

Figure5

1.Removethesebolts3.Motioncontrollever

bracket

2.Frontpanel

14.Usingapliers,loosenthefuelhoseclampandslideit

downthefuelhose.

15.Removethefuelventhoseandfuelhosefromthefuel

tank(Figure6).

g019591

Figure6

1.Fuelhose3.Fueltank

2.Venthose4.Hoseclamp

16.Removeanyfuelfromthetankbypumpingitoutinto

afuelcan.

17.Removethetankfromthemachine.

18.Releasetheparkingbrake.

19.Unhookthefrontpartofthebrakespringfromthe

machineframecrossmember(Figure7andFigure8).

g019573

Figure7

Viewfromthebottomofthemachine

1.Brakespring

2.Leftsidehydraulicunit

20.Removethefrontcarriageboltandangenutfromthe

frameofthemachine(Figure8).

G019675

1 2 3 4

Figure8

1.Righthandhydraulicunit

4.Lefthandhydraulicunit

2.Brakespring5.Flangenut

3.Carriagebolt6.Machineframecross

member

21.Fromtherightsideofthemachine,slidetheguard

aroundthehydraulicpumpdrivebeltandthemachine

frame(Figure9andFigure10).

G019676

1 2 3

Figure9

1.Righthandhydraulicunit

3.Lefthandhydraulicunit

2.Beltguard

G019592

1 2

4 3

Figure10

1.Righthandhydraulicunit3.Newbeltguard

2.Lefthandhydraulicunit

4.Hydraulicpumpdrivebelt

22.Checkandensurethatthelipontherightsideof

thebeltguardisaroundtheframeofthemachine

(Figure11).

G019583

Figure11

Viewfromthebottomofthemachine

1.Newbeltguard

3.Lipontherightsideofthe

beltguard

2.Hydraulicpumpdrivebelt4.Metalclipinstalledinslot

inbeltguard

23.Installbeltguardtotheframewiththecarriagebolt

andangenut(Figure8).

24.Installthemetalcliparoundtheframeandthebelt

guardandintheslotinthebeltguard(Figure11and

Figure12).

G019677

3 2

Figure12

1.Newbeltguard3.Installmetalclip

2.Righthandhydraulicunit

4.Arrowpointstowardsfront

ofthemachine

25.Installthefrontpartoftheparkingbrakespringsoit

restsinthenotchinthenewbeltguard(Figure8and

Figure13).

g019584

Figure13

Viewfromthebottomofthemachine

1.Newbeltguardboltedto

theframe

3.Brakespring

2.Notchinbeltguardfor

brakespring

4.Lefthandbrakelinkage

26.Installthenewfueltankbyreversingsteps4through

17.

27.Settheparkingbrake.

28.Destroythefueltankbyoneofthefollowingprocesses:

•Drilla1/4inchholeinthebottomofthefueltank.

•Cutthellerneckoffofthefueltank.

g019797

Figure14

1.Cutthellerneckoff2.Drilla1/4inchhole

InstallingtheBeltGuardwith

theFuelTankInstalled

1.Drivethemachinetoalevelsurface.

2.DisengagethePTO,movethemotioncontrolleversto

theneutrallockedposition,andsettheparkingbrake.

3.Stoptheengine,removethekey,andwaitforallmoving

partstostopbeforeleavingtheoperatingposition.

4.Loosenthelugnutsfortherightreartire.

5.Raisetherearofmachineupandsupportitwithjack

stands(orequivalentsupport).

6.Removetherightreartire.

7.Releasetheparkingbrake.

8.Unhookthefrontpartofthebrakespring(

Figure15).

g019573

Figure15

1.Brakespring

2.Leftsidehydraulicunit

9.Removethefrontangenutfromtheframeofthe

machine.Leavethecarriageboltinplace(Figure16).

G019576

Figure16

1.Mowerdeckidlerpulley

3.Removethefrontange

nut

2.Frame

4.Lefthandhydraulicunit

10.Fromtherightsideofthemachine,slidetheguard

betweenthehydraulicpumpdrivebeltandthefuel

tankbypullingdownonthemowerdeckbeltforbetter

access(Figure17).

Ensurethebracketisbetweenthegastankandthe

hydraulicpumpdrivebelt.

G019577

G019578

Figure17

1.Beltguard3.Righthandhydraulicunit

2.Mowerdeckbelt

11.Checkandensurethatthelipontherightsideof

thebeltguardisaroundtheframeofthemachine

(Figure19andFigure21).

12.Holdthecarriageboltdownandinstalltheangenut

(

Figure18).

G019579

Figure18

1.Beltguard

3.Lefthandhydraulicunit

2.Frontcarriagebolt4.Brakespring

G019581

Figure19

1.Pulleysforhydraulicpump

drivebelt

4.Mowerdeckidlerpulley

2.Newbeltguard

5.Lefthandhydraulicunit

3.Hydraulicpumpdrivebelt

13.Installthemetalcliparoundtheframeandthebelt

guardandintheslotinthebeltguard(Figure20and

Figure21).

G019582

Figure20

1.Newbeltguard3.Installmetalclip

2.Hydraulicpumpdrivebelt

G019583

Figure21

1.Newbeltguard

3.Lipontherightsideofthe

beltguard

2.Hydraulicpumpdrivebelt4.Metalclipinstalledinslot

inbeltguard

14.Installthefrontpartoftheparkingbrakespringsoit

restsinthenotchinthenewbeltguard(Figure22).

g019584

Figure22

1.Newbeltguardboltedto

theframe

3.Brakespring

2.Notchinbeltguardfor

brakespring

4.Lefthandhydraulicunit

15.Installtherightreartire.

16.Tightenthelugnutsfortherightreartire.Torquethem

between103.5-126.5ft-lb(140.5-171.5N-m).

17.Lowertherearofmachinefromthejackstands(or

equivalentsupport).

18.Settheparkingbrake.

Toro Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower Installation guide

Toro Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower Installation guide

Toro Belt Guard Kit, Z Master Commercial 2000 Series Riding Mower Installation guide

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