Extreme Tools DX722101HCORBK Operating instructions

Brand
Extreme Tools
Model
DX722101HCORBK
Category
Rack accessories
Type
Operating instructions

This manual is also suitable for

DX Series 72” Hutch shown assembled on
DX722117RC 72” 17 Drawer Roller Cabinet
with Promotional Bonus Power Tool Rack Accessory
©2018
Extreme Tools, Inc.
740 Frontenac Road
Naperville, Illinois 60563
630.369.9303
www.ExtremeTools.net
[email protected]
[email protected]
Model: DX722101HC
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DX722101HC 72” Hutch Parts Diagram
I
TE
M
NO.
PART NUMBER DESCRIPTION QTY
1 7221-HC-01 TOP-BACK PANEL 1
2 7225HC-10 TOP-FRONT PANEL 1
3 7221HC-13 LOWER FRONT LID 1
4 GAS STRUT (300) GAS STRUT 2
5 7221HC-02
SIDE PANEL ASSY - LEFT HAND: 1 KIT
Z-M5-08-35SHS M5 SCREW TO ATTACH LID 1
Z--2MSP WASHER TO ATTACH LID 1
Z-M10 PLUG SCREW COVER - LID ATTACHMENT 1
Z-M8-1.25X20FLCS SCREW FOR "J" CONNECTOR 1
6 7221HC-08
SIDE PANEL ASSY - RIGHT HAND: 1 KIT
Z-M5-08-35SHS M5 SCREW TO ATTACH LID 1
Z--2MSP WASHER TO ATTACH LID 1
Z-M10 PLUG SCREW COVER - LID ATTACHMENT 1
Z-M8-1.25X20FLCS SCREW FOR "J" CONNECTOR 1
7 7225HC-19 ADJUSTABLE SHELF 1
8 Z-M6-14MS M6 X 14mm MS 16
9 7221HC-07 VERTICAL TRIM 2
10 POWER STRIP
POWER STRIP W/ELECTRICAL
OUTLETS & USB PORTS
1
11
RUBBER GROMMET-2 RUBBER GROMMET 2
12 7225HC-22
HUTCH-ROLLER CABINET
CONNECTING BRACKET
FOR SIDE
S
2
13 Z-M8-1.25X20FLCS M8 X 20 FLAT SCREW 2
14 Z-WAFM8 M8 FLAT WASHER 2
15 Z-MSM4-10 M4 - 10mm MS 4
16 Z-M4-0.5LN M4-0.5 LOCKNUT 4
17 Z-HCCB
HUTCH-ROLLER CABINET "J"
CONNECTOR BRACKET - SIDE
PANELS
2
18
ALLEN WRENCH-
HUTCH
ALLEN WRENCH FOR HUTCH
ASSEMBLY NOT SHOWN
1
BONUS ITEMS
ACPTR POWER TOOL RACK ACCESSORY 1
AD-DXHCPTHOLDER PTR SHELF ADAPTER KIT 1
DX722101HC PARTS LIST
A
STEP 2 - Remove Trim from Side Panels
a. Detach the covers from the vertical trim of the hutch
side panel assemblies.
b. Set aside to re-attach after hutch is assembled.
STEP 1 - Remove End Caps
a. IMPORTANT! Engage the brakes on the casters of the roller cabinet!
b. Remove plastic end caps from the top of the trim on the roller cabinet.
c. Set aside to re-install later.
“J” end of J-Connector
Front
Back
J-Connector installation into trim
piece on roller cabinet
Insert M8 Hex Bolt through
“L” bracket hole and
into threaded insert of
J-Connector.
Insert M8 Hex Bolt through
top of the “L” Bracket and
screw into the top of the
threaded insert of the
J-Connector.
Attach the side mounting
bracket through the opening
on side panel. Use Flat
Washer and M8 Bolt to
secure to the roller cabinet.
Side mounting
bracket secures
side panel to roller
cabinet
STEP 3 - Install Left Side Panel Assembly
a. Insert the “J” end of the J-Connector into the rectangular opening at the top of the trim of the roller
cabinet where the end cap was removed. The “J” end of the connector should be facing the body of
the tool box. The top end with the threaded insert should be oriented to the front of the trim.
b.
c.
STEP 4 - Install Back Panel
a. Pull the laminated top/stainless steel top forward about 1/8” from the rear fence rail.
b. With the assistance of another adult, set the bottom edge of the Back Panel between the rear fence
rail and the back edge of the laminated top/stainless steel top.
c. Align the Back Panel’s holes with the threaded inserts of the side panel assembly. Secure in place
using (5) M6 Phillips head screws. Tighten all screws.
Secure Back Panel to
Side Panel using
M6 Phillips Head
Screws
STEP 5 - Install Right Side Panel Assembly
a. Use the same procedure outlined in Step 3 to install Right Side Panel Assembly.
b. Align the Back Panel’s holes with the threaded inserts of the right side panel assembly. Secure in
place using (5) M6 Phillips head screws. Tighten all screws.
c. Attach the side mounting bracket through the opening on side panel. Use Flat Washer and M8 Bolt to
secure to the roller cabinet.
A
Step 6 - Install Mounting Screws and Adjustable Shelf
a. Locate the threaded inserts on each side panel. Choose the height for the shelf and install (2) M6 Screws
halfway into the threaded inserts on right/left side panels.
b. Locate the cutouts on sides of shelf. Install shelf by setting cutouts on top of installed M6 Screws on Side
Panels.
Threaded Inserts for
installing screws for
shelf.
Choose desired shelf
height and install M6
screws halfway into
threaded inserts
Place shelf cutouts onto
M6 Screws installed on
side panels.
Shelf cutouts
STEP 7 - Install the Lid
Install the Lid onto the body of the Hutch. LID IS HEAVY!
LID INSTALLATION REQUIRES ASSISTANCE FROM AN ADULT to LIFT
and MAY REQUIRE the USE of MECHANICAL EQUIPMENT to PROPERLY POSITION!
a. Lift the lid into position on top of the hutch body as shown below.
b. Insert the M5x35mm Screw into the round opening on the Side Panel. Push the screw into the threaded
insert. Then, use the Allen Wrench (supplied with the parts) to drive the Screw all the way into the lid.
c. Insert one plastic hole plug in each of the socket head screw openings.
d. Repeat above procedure on the other side of the lid.
e. Insert Plastic Hole Plugs into each hole where Screw was installed.
Push M5 Screw into the hole in the side panel
and use Allen wrench to tighten.
Plastic Hole Plug
Step 8 - Install Gas Struts Inside Lid
THIS STEP REQUIRES THE ASSISTANCE OF ANOTHER ADULT.
a. With at least one other person holding the lid assembly open, install gas struts. Hold each gas strut so
that the larger cylinder end is up and the smaller piston end is down. Insert the male portion at the larger
cylinder end of the gas strut into the opening near the top lid stiffener. Tighten with 12mm open-end wrench
to secure in place.
E ,QVWDOOWKHPDOH¿WWLQJRQWKHSLVWRQHQGRIWKHJDVVWUXWLQWRWKHRSHQLQJQHDUWKHLQVLGHWRSRIWKHVLGH
panel. Tighten with 12mm open-end wrench.
c. Repeat for the gas strut on the other side.
Secure with open-end
wrench.
Step 9 - Final Assembly
a. Re-attach the Vertical Trim Covers to the front of the Hutch Side Panels.
b. Insert the End Caps into the openings at the top of the Vertical Trim Covers.
c. Use the supplied hardware to attach the Power Strip on either the right or left side of the face of the
adjustable shelf.
Step 10: Install Power Tool Rack
a. The Power Tool Rack requires an
adapter to hang on the edge of the shelf.
(Adapter does not need to be used if
hanging the Power Tool Rack on the top
rail of a tool cart or roller cabinet.)
b. Attach the adapter to the shelf by
inserting the top hooked portion of the
adapter into the slots on the edge of the
shelf as shown in Diagrams 1 & 2.
c. After the adapter is in place on
the edge of the shelf, use the screw
supplied with the adapter to secure it to
the underside of the shelf.
d. Hang the Power Tool Rack using the
slots on the back side of the adapter.
e. Power Tool Rack is ready to use.
Diagram 1
Diagram 2
Diagram 3
Secure adapter by
installing screw
Diagram 4
Diagram 5
Slots on
edge of
shelf
BONUS POWER TOOL RACK ACCESSORY
INSTALLATION
DX Series DX722101HC 72” Extreme Power Workstation® Hutch
shown assembled on
DX722117RC 72” 17 Drawer Roller Cabinet
with Promotional Bonus Power Tool Rack Accessory
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Extreme Tools DX722101HCORBK Operating instructions

Brand
Extreme Tools
Model
DX722101HCORBK
Category
Rack accessories
Type
Operating instructions
This manual is also suitable for
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