Extreme Tools DX722101HCORBK Operating instructions

Brand: Extreme Tools

Model: DX722101HCORBK

Category: Rack accessories

Type: Operating instructions

This manual is also suitable for

DX Series 72” Hutch shown assembled on

DX722117RC 72” 17 Drawer Roller Cabinet

with Promotional Bonus Power Tool Rack Accessory

Extreme Tools, Inc.

740 Frontenac Road

Naperville, Illinois 60563

630.369.9303

www.ExtremeTools.net

[email protected]

Model: DX722101HC

12 14 13

DX722101HC 72” Hutch Parts Diagram

NO.

PART NUMBER DESCRIPTION QTY

1 7221-HC-01 TOP-BACK PANEL 1

2 7225HC-10 TOP-FRONT PANEL 1

3 7221HC-13 LOWER FRONT LID 1

4 GAS STRUT (300) GAS STRUT 2

5 7221HC-02

SIDE PANEL ASSY - LEFT HAND: 1 KIT

Z-M5-08-35SHS M5 SCREW TO ATTACH LID 1

Z--2MSP WASHER TO ATTACH LID 1

Z-M10 PLUG SCREW COVER - LID ATTACHMENT 1

Z-M8-1.25X20FLCS SCREW FOR "J" CONNECTOR 1

6 7221HC-08

SIDE PANEL ASSY - RIGHT HAND: 1 KIT

Z-M5-08-35SHS M5 SCREW TO ATTACH LID 1

Z--2MSP WASHER TO ATTACH LID 1

Z-M10 PLUG SCREW COVER - LID ATTACHMENT 1

Z-M8-1.25X20FLCS SCREW FOR "J" CONNECTOR 1

7 7225HC-19 ADJUSTABLE SHELF 1

8 Z-M6-14MS M6 X 14mm MS 16

9 7221HC-07 VERTICAL TRIM 2

10 POWER STRIP

POWER STRIP W/ELECTRICAL

OUTLETS & USB PORTS

RUBBER GROMMET-2 RUBBER GROMMET 2

12 7225HC-22

HUTCH-ROLLER CABINET

CONNECTING BRACKET

FOR SIDE

13 Z-M8-1.25X20FLCS M8 X 20 FLAT SCREW 2

14 Z-WAFM8 M8 FLAT WASHER 2

15 Z-MSM4-10 M4 - 10mm MS 4

16 Z-M4-0.5LN M4-0.5 LOCKNUT 4

17 Z-HCCB

HUTCH-ROLLER CABINET "J"

CONNECTOR BRACKET - SIDE

PANELS

ALLEN WRENCH-

HUTCH

ALLEN WRENCH FOR HUTCH

ASSEMBLY NOT SHOWN

BONUS ITEMS

ACPTR POWER TOOL RACK ACCESSORY 1

AD-DXHCPTHOLDER PTR SHELF ADAPTER KIT 1

DX722101HC PARTS LIST

STEP 2 - Remove Trim from Side Panels

a. Detach the covers from the vertical trim of the hutch

side panel assemblies.

b. Set aside to re-attach after hutch is assembled.

STEP 1 - Remove End Caps

a. IMPORTANT! Engage the brakes on the casters of the roller cabinet!

b. Remove plastic end caps from the top of the trim on the roller cabinet.

c. Set aside to re-install later.

“J” end of J-Connector

Front

Back

J-Connector installation into trim

piece on roller cabinet

Insert M8 Hex Bolt through

“L” bracket hole and

into threaded insert of

J-Connector.

Insert M8 Hex Bolt through

top of the “L” Bracket and

screw into the top of the

threaded insert of the

J-Connector.

Attach the side mounting

bracket through the opening

on side panel. Use Flat

Washer and M8 Bolt to

secure to the roller cabinet.

Side mounting

bracket secures

side panel to roller

cabinet

STEP 3 - Install Left Side Panel Assembly

a. Insert the “J” end of the J-Connector into the rectangular opening at the top of the trim of the roller

cabinet where the end cap was removed. The “J” end of the connector should be facing the body of

the tool box. The top end with the threaded insert should be oriented to the front of the trim.

STEP 4 - Install Back Panel

a. Pull the laminated top/stainless steel top forward about 1/8” from the rear fence rail.

b. With the assistance of another adult, set the bottom edge of the Back Panel between the rear fence

rail and the back edge of the laminated top/stainless steel top.

c. Align the Back Panel’s holes with the threaded inserts of the side panel assembly. Secure in place

using (5) M6 Phillips head screws. Tighten all screws.

Secure Back Panel to

Side Panel using

M6 Phillips Head

Screws

STEP 5 - Install Right Side Panel Assembly

a. Use the same procedure outlined in Step 3 to install Right Side Panel Assembly.

b. Align the Back Panel’s holes with the threaded inserts of the right side panel assembly. Secure in

place using (5) M6 Phillips head screws. Tighten all screws.

c. Attach the side mounting bracket through the opening on side panel. Use Flat Washer and M8 Bolt to

secure to the roller cabinet.

Step 6 - Install Mounting Screws and Adjustable Shelf

a. Locate the threaded inserts on each side panel. Choose the height for the shelf and install (2) M6 Screws

halfway into the threaded inserts on right/left side panels.

b. Locate the cutouts on sides of shelf. Install shelf by setting cutouts on top of installed M6 Screws on Side

Panels.

Threaded Inserts for

installing screws for

shelf.

Choose desired shelf

height and install M6

screws halfway into

threaded inserts

Place shelf cutouts onto

M6 Screws installed on

side panels.

Shelf cutouts

STEP 7 - Install the Lid

Install the Lid onto the body of the Hutch. LID IS HEAVY!

LID INSTALLATION REQUIRES ASSISTANCE FROM AN ADULT to LIFT

and MAY REQUIRE the USE of MECHANICAL EQUIPMENT to PROPERLY POSITION!

a. Lift the lid into position on top of the hutch body as shown below.

b. Insert the M5x35mm Screw into the round opening on the Side Panel. Push the screw into the threaded

insert. Then, use the Allen Wrench (supplied with the parts) to drive the Screw all the way into the lid.

c. Insert one plastic hole plug in each of the socket head screw openings.

d. Repeat above procedure on the other side of the lid.

e. Insert Plastic Hole Plugs into each hole where Screw was installed.

Push M5 Screw into the hole in the side panel

and use Allen wrench to tighten.

Plastic Hole Plug

Step 8 - Install Gas Struts Inside Lid

THIS STEP REQUIRES THE ASSISTANCE OF ANOTHER ADULT.

a. With at least one other person holding the lid assembly open, install gas struts. Hold each gas strut so

that the larger cylinder end is up and the smaller piston end is down. Insert the male portion at the larger

cylinder end of the gas strut into the opening near the top lid stiffener. Tighten with 12mm open-end wrench

to secure in place.

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panel. Tighten with 12mm open-end wrench.

c. Repeat for the gas strut on the other side.

Secure with open-end

wrench.

Step 9 - Final Assembly

a. Re-attach the Vertical Trim Covers to the front of the Hutch Side Panels.

b. Insert the End Caps into the openings at the top of the Vertical Trim Covers.

c. Use the supplied hardware to attach the Power Strip on either the right or left side of the face of the

adjustable shelf.

Step 10: Install Power Tool Rack

a. The Power Tool Rack requires an

adapter to hang on the edge of the shelf.

(Adapter does not need to be used if

hanging the Power Tool Rack on the top

rail of a tool cart or roller cabinet.)

b. Attach the adapter to the shelf by

inserting the top hooked portion of the

adapter into the slots on the edge of the

shelf as shown in Diagrams 1 & 2.

c. After the adapter is in place on

the edge of the shelf, use the screw

supplied with the adapter to secure it to

the underside of the shelf.

d. Hang the Power Tool Rack using the

slots on the back side of the adapter.

e. Power Tool Rack is ready to use.

Diagram 1

Diagram 2

Diagram 3

Secure adapter by

installing screw

Diagram 4

Diagram 5

Slots on

edge of

shelf

BONUS POWER TOOL RACK ACCESSORY

INSTALLATION

DX Series DX722101HC 72” Extreme Power Workstation® Hutch

shown assembled on

DX722117RC 72” 17 Drawer Roller Cabinet

with Promotional Bonus Power Tool Rack Accessory

Extreme Tools DX722101HCORBK Operating instructions

Brand: Extreme Tools

Model: DX722101HCORBK

Category: Rack accessories

Type: Operating instructions

This manual is also suitable for

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Extreme Tools DX722101HCORBK Operating instructions

This manual is also suitable for

Extreme Tools DX722101HCORBK Operating instructions

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