Skov DOL 100 digital box 8I/16I/24I/32I Technical User Guide

Brand: Skov

Model: DOL 100 digital box 8I/16I/24I/32I

Type: Technical User Guide

DOL 100 digital box

Technical User Guide

604336 • 2023-05-31

DOL 100 digital box

2 Technical User Guide

Product and Documentation Changes

SKOV A/S reserves the right to change this document and the product herein described without further notice.

In case of doubt, please contact SKOV A/S.

The date of change appears from the front and back pages.

Note

• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without

the expressed written permission of SKOV A/S in each case.

• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.

Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-

fied thereof.

• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or

alleged to be caused by reliance on any information contained herein.

• Copyright by SKOV A/S.

DOL 100 digital box

1 Product description ....................................................................................................................................... 4

2 Product survey ............................................................................................................................................... 5

2.1 Accessories................................................................................................................................ 5

3 Mounting guide............................................................................................................................................... 6

3.1 Recommended tools.................................................................................................................. 6

3.2 Mounting on wall........................................................................................................................ 7

4 Installation guide............................................................................................................................................ 8

4.1 Electrical connection................................................................................................................. 8

4.2 Cable routing.............................................................................................................................. 8

4.3 Nano CAN bus coupler.............................................................................................................. 9

4.3.1 LED indication on the CAN bus coupler..................................................................................... 10

4.4 Nano I/O module digital........................................................................................................... 11

4.5 Connection in DOL 100 ........................................................................................................... 12

4.6 Setting up the DOL 100 in the controller ............................................................................... 13

4.7 Cable Plan................................................................................................................................. 14

4.8 Circuit diagram......................................................................................................................... 15

4.8.1 DOL 100 and water meter.......................................................................................................... 15

4.8.2 DOL 100 and capacitive sensor................................................................................................. 15

4.8.3 DOL 100 and DOL 192 24 V...................................................................................................... 16

4.8.4 DOL 100 and DOL 192 230 V.................................................................................................... 16

5 Cleaning ........................................................................................................................................................ 17

6 Troubleshooting guide ................................................................................................................................ 18

7 Technical data .............................................................................................................................................. 19

Technical User Guide

DOL 100 digital box

4 Technical User Guide

1 Product description

DOL 100 Digital 8I/16I/24I/32I box is used to connect water meter, egg counter, and capacitive sensor to the

CAN bus communication and thereby avoid numerous cables to the climate controller.

The DOL 100 converts the signal into digital signals and transmits them to the controller using CAN bus commu-

nication.

• DOL 100 digital is available in 4 variants:

• Connect up to 8 items to the DOL 100 digital 8I box.

• Connect up to 16 items to the DOL 100 digital 16l box.

• Connect up to 24 items to the DOL 100 digital 24I box.

• Connect up to 32 items to the DOL 100 digital 32I box.

(C)

(B) (A)

(D)

(E)

(A) Controller

(B) Connect up to 32 items to the DOL 100

digital 8l/16l/24I/32I box.

(D) Egg counter

(E) Capacitive sensor

DOL 100 digital box

Technical User Guide 5

2 Product survey

130183 DOL 100 digital 8l box

130184 DOL 100 digital 16l box

130191 DOL 100 digital 24l box

130192 DOL 100 digital 32l box

External I/O box for connection of water meter, egg counter, or capacitive

sensor.

The DOL 100 converts the signals into digital signals and transmits them to

the production controller using CAN bus communication.

The standard software/hardware of the BlueControl series supports 13 I/O

modules in total. DOL 100 counts as one module.

0-24 V inputs terminals: 8, 16, 24 or 32.

Is used with the CAN bus module (132245) and a CAN bus cable

(130121-130128).

2.1 Accessories

132245 CAN-bus module

Always use the CAN-bus module when using external CAN bus communi-

cation.

One for each controller.

130121 CAN bus cable 50 m

130125 CAN bus cable 100 m

130126 CAN bus cable 250 m

For indoor use.

Must be used with external units using CAN bus communication.

130123 CAN bus cable UV 50 m

130127 CAN bus cable UV 100 m

130128 CAN bus cable UV 250 m

For outdoor use.

Must be used with external units using CAN bus communication.

DOL 100 digital box

6 Technical User Guide

3 Mounting guide

3.1 Recommended tools

Below follows a list of tools recommended for installation of the DOL 100.

Item Description

Cordless drill

Screwdriver bits

Utility knife

Multimeter

Tape measure

Side cutter

Pointed pliers

Ladder

Screwdriver

Spirit level

DOL 100 digital box

Technical User Guide 7

3.2 Mounting on wall

Mount the DOL 100 digital box on the wall us-

ing 4 screws.

DOL 100 digital box

8 Technical User Guide

4 Installation guide

4.1 Electrical connection

Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-

fied personnel in compliance with the applicable national and international standard EN 60204-1

and any other EU standards that are applicable in Europe.

The installation of a power supply isolator is required for each motor and power supply to facilitate

voltage-free work on the electrical equipment. The power supply isolator is not included.

4.2 Cable routing

To prevent water from running into the DOL

100 via cables and screwed connections, run

the cables so that water does not gather around

the cable in the gasket of the screwed connec-

tion.

DOL 100 digital box

Technical User Guide 9

4.3 Nano CAN bus coupler

(A)

(A) (A)

(A)

(B)

(D)

(C)

(E)

Item Function Description

(A) Terminals Terminals to I/O modules

(B) N1 GND

N2 +24V

N3 CAN_H

N4 CAN_L

N5 SHIELD

N6 CAN GND

0 V

Power supply +24 VDC (max. 2.1 A)

CAN high (brown CAN bus)

CAN low (white CAN bus)

Shield (braided shield CAN bus)

(green CAN bus)

The terminal can also be used as a looped terminal strip to the next box.

The DOL 100 must have a specific CAN ID for the controller to communicate with it. The

address of the individual DOL 100 corresponds to the address in the controller in the

menu Technical | Setup | Installation | I/O Modules | Additional I/O Modules

The address switches

X10 is set to 5 in connection with DOL 100 water and 3 in connection with DOL 100 digi-

tal.

The address switches X01 are set to the displayed number or letter after the figure 5

or 3 in the controller. If change of address, restart DOL 100 for the change to take effect.

(D) TERM ON

Jumper is set to (ON).

(E) TERM ON CAN bus termination. If DOL 100 is the last node in the CAN bus communication, the

jumper must be set to (ON) .

DOL 100 digital box

10 Technical User Guide

4.3.1 LED indication on the CAN bus coupler

(A)

(B) (D)

(C)

(D)

Item Function LED color Description

(A)

24 V IN

Green

ON: 24 V DC power supply OK.

24 V Log ON: 24 V DC Internal OK.

24 V I/O ON: 24 V DC I/O fuse F1 OK.

(B)

Internal CAN bus RX Green ON: receiving data

Internal CAN bus TX Red ON: transmitting data

(C)

External CAN bus

Green ON: receiving data

External CAN bus

Red ON: transmitting data

(D)

CPU RUN Green FLASHES: OK.

OFF: not ready for operation.

Operate Yellow States the CAN bus status

ON: operate

OFF: pre-operate

CAN ERROR Red OFF: CAN bus OK.

FLASHES: CAN bus error.

ERROR Red General error

Boot mode All LED ON (CPU RUN, Operate, CAN ER-

ROR and ERROR

DOL 100 digital box

Technical User Guide 11

4.4 Nano I/O module digital

Nano I/O module # 1

(A)

Nano I/O module # 2

(A)

(B)

(G)

(F)

(E)

(C)

(D)

Nano I/O module # 3 Nano I/O module # 4

(A) (A)

(A)

(B)

(G)

(F)

(C)

(D)

(E)

(C)

(D)

(E)

(C)

(D)

(E)

Item Function Description

(A) TERM CAN bus termination.

The jumper is mounted on the I/O module furthest away from the CAN bus coupler.

(B) CAN ID Jumper setting on I/O module # 1.

Jumper setting on I/O module # 2.

Jumper setting on I/O module # 3.

Jumper setting on I/O module # 4.

(D) Terminals Signal input N11 -N28

(E) Terminals GND N11 -N28

(F) High / Low

Jumper Low (NPN)

(G) LED 1-8 Green = Input 1-8 active

DOL 100 digital box

12 Technical User Guide

4.5 Connection in DOL 100

24 V DC power supply

CAN bus connection, see dimensions below.

CAN_H = brown

CAN_L = white

CAN GND = green.

Strip the cable so the shield can be connected to the DOL

100 when mounting in the connection terminal.

As illustrated by the picture, the connection terminal can

also be used as a looped terminal strip to the next box.

DOL 100 digital box

Technical User Guide 13

4.6 Setting up the DOL 100 in the controller

Make sure the CAN protocol is set to CANopen.

Technical | Installation | Manual installation | Protcol

Select number of DOL 100.

The DOL 100 8I box supports up to 8 items (water meters, egg coun-

ters or capacitive sensor).

The DOL 100 16I box supports up to 16 items.

The DOL 100 24I box supports up to 24 items.

The DOL 100 32I box supports up to 32 items.

The software supports up to 13 I/O modules. DOL 100 counts as one

module.

Technical | Installation | Manual Installation | Additional I/O Mod-

ules | Add I/O modules

Here you see the CAN-bus address (CAN ID) and if it is connected.

Technical | Installation | Manual Installation | Additional I/O Mod-

ules

Select number of water meters

Technical | Installation | Manual Installation | Production | Water

settings |Number of water meters

Select number of egg counters

Technical | Installation | Manual Installation | Production | Egg set-

tings | Egg counters installed

BlueControl Poultry installation menu specifies which connection termi-

nal numbers and in which DOL 100 box the water meters or egg

counter must be connected.

For correct connection of the items, see menu | Technical | Installa-

tion | Show connection

I/O 1 N11 = DOL 100 box no. 1, connection terminal N11.

I/O 2 N13 = DOL 100 box no. 2, connection terminal N13.

I/O 3 N28 = DOL 100 box no. 3, connection terminal N28.

DOL 100 digital box

14 Technical User Guide

4.7 Cable Plan

Supply

CAN bus cable

max. 400 m

(D) (A)

(B)

(C)

(E)

(F)

(G)

(A) Power supply to the controller two-wire cable including earthing contact.

(B) Max. 400 m CAN bus communication cable between the DOL 100 digital 8l/16l box and the controller. The

CAN bus cable connecting all units of the system may not exceed 400 m.

(D) 2-wire control cable to the water meter.

(E) 3-wire power supply and control cable to DOL 192 24 V egg counter.

(F) 2-wire control cable to DOL 192 230 V egg counter.

(G) 4-wire power supply and control cable to capacitive sensor.

DOL 100 digital box

Technical User Guide 15

4.8 Circuit diagram

4.8.1 DOL 100 and water meter

Water

meter

Water

meter

Water

meter

Water

meter

External digital box

4.8.2 DOL 100 and capacitive sensor

External digital box

DOL 100 digital box

16 Technical User Guide

4.8.3 DOL 100 and DOL 192 24 V

External digital box

Egg counter 24

4.8.4 DOL 100 and DOL 192 230 V

Egg counter

230 V

Egg counter

230 V

Egg counter

230 V

Egg counter

230 V

External digital box

DOL 100 digital box

Technical User Guide 17

5 Cleaning

The DOL 100 box is maintenance-free but should be kept free of litter and dirt.

Clean the product with a cloth that has been wrung out almost dry in water and avoid using:

• high-pressure cleaner

• solvents

• corrosive/caustic agents

DOL 100 digital box

18 Technical User Guide

6 Troubleshooting guide

Error

No light LED on the CAN bus cou-

pler.

Check the 24 V DC power supply to the DOL 100.

Check that you have installed the DOL 100 digital 8I/16I/24I/32I box and

water meter/egg counter/capacitive sensor in the controller, see section-

Setting up the DOL 100 in the controller [}13]

No CAN bus communication con-

nectivity with the DOL 100 water 8l/

16l/24I/32I box.

Check resistance between CAN H and CAN L; the resistance must be

approximately 60 ohms.

If the resistance is > 100 ohms, a termination is missing.

If the resistance is < 45 ohms, there are too many terminations.

DOL 100 digital box

Technical User Guide 19

7 Technical data

Electrical

Operating voltage V AC 90 - 264

Max. power W 75

Max. power consumption A 0.7

CAN bus

Protocol CANopen in accordance with CiA301 and CiA401

Baud rate (fast) Kbd 125

Max. cable length m 400

Input terminals 8 digital

Low V < 6

High V > 12

Input impedance kOhm 24

Max. input frequency Hz 500

Puls width min. ms 1

Outputs for power supply to egg counter and capacitive sensor

Voltage V dc 24

Max. current A 1.9

Mechanical

Material ABS

Cable knock-out punches 20 x M25 For metrical cable glands

Environment

Temperature, operation °C 0 - 50

Protection class IP 54

Shipment

Dimension HxWxD mm 381x400x170

Dimensions when packed

HxWxD

mm 395x415x206

Weight g 3520

Shipping weight g 4560

604336 • 2023-05-31 • en-US • Made in Denmark

SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev

Tel. +45 72 17 55 55 • www.skov.com • E-mail: [email protected]

Skov DOL 100 digital box 8I/16I/24I/32I Technical User Guide

Skov DOL 100 digital box 8I/16I/24I/32I Technical User Guide

Skov DOL 100 digital box 8I/16I/24I/32I Technical User Guide

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