Skov DOL 100 digital box 8I/16I/24I/32I Technical User Guide

Skov
Brand
Skov
Model
DOL 100 digital box 8I/16I/24I/32I
Type
Technical User Guide
DOL 100 digital box
Technical User Guide
604336 • 2023-05-31
DOL 100 digital box
2 Technical User Guide
Product and Documentation Changes
SKOV A/S reserves the right to change this document and the product herein described without further notice.
In case of doubt, please contact SKOV A/S.
The date of change appears from the front and back pages.
Note
• All rights belong to SKOV A/S. No part of this manual may be reproduced in any manner whatsoever without
the expressed written permission of SKOV A/S in each case.
• All reasonable efforts have been made to ensure the accuracy of the information contained in this manual.
Should any mistakes or imprecise information occur in spite of this, SKOV A/S would appreciate being noti-
fied thereof.
• Irrespective of the above, SKOV A/S shall not accept any liability with regard to loss or damage caused or
alleged to be caused by reliance on any information contained herein.
• Copyright by SKOV A/S.
DOL 100 digital box
1 Product description ....................................................................................................................................... 4
2 Product survey ............................................................................................................................................... 5
2.1 Accessories................................................................................................................................ 5
3 Mounting guide............................................................................................................................................... 6
3.1 Recommended tools.................................................................................................................. 6
3.2 Mounting on wall........................................................................................................................ 7
4 Installation guide............................................................................................................................................ 8
4.1 Electrical connection................................................................................................................. 8
4.2 Cable routing.............................................................................................................................. 8
4.3 Nano CAN bus coupler.............................................................................................................. 9
4.3.1 LED indication on the CAN bus coupler..................................................................................... 10
4.4 Nano I/O module digital........................................................................................................... 11
4.5 Connection in DOL 100 ........................................................................................................... 12
4.6 Setting up the DOL 100 in the controller ............................................................................... 13
4.7 Cable Plan................................................................................................................................. 14
4.8 Circuit diagram......................................................................................................................... 15
4.8.1 DOL 100 and water meter.......................................................................................................... 15
4.8.2 DOL 100 and capacitive sensor................................................................................................. 15
4.8.3 DOL 100 and DOL 192 24 V...................................................................................................... 16
4.8.4 DOL 100 and DOL 192 230 V.................................................................................................... 16
5 Cleaning ........................................................................................................................................................ 17
6 Troubleshooting guide ................................................................................................................................ 18
7 Technical data .............................................................................................................................................. 19
Technical User Guide
DOL 100 digital box
4 Technical User Guide
1 Product description
DOL 100 Digital 8I/16I/24I/32I box is used to connect water meter, egg counter, and capacitive sensor to the
CAN bus communication and thereby avoid numerous cables to the climate controller.
The DOL 100 converts the signal into digital signals and transmits them to the controller using CAN bus commu-
nication.
• DOL 100 digital is available in 4 variants:
• Connect up to 8 items to the DOL 100 digital 8I box.
• Connect up to 16 items to the DOL 100 digital 16l box.
• Connect up to 24 items to the DOL 100 digital 24I box.
• Connect up to 32 items to the DOL 100 digital 32I box.
(C)
(B) (A)
(D)
(E)
(A) Controller
(B) Connect up to 32 items to the DOL 100
digital 8l/16l/24I/32I box.
(C) Water meter
(D) Egg counter
(E) Capacitive sensor
DOL 100 digital box
Technical User Guide 5
2 Product survey
130183 DOL 100 digital 8l box
130184 DOL 100 digital 16l box
130191 DOL 100 digital 24l box
130192 DOL 100 digital 32l box
External I/O box for connection of water meter, egg counter, or capacitive
sensor.
The DOL 100 converts the signals into digital signals and transmits them to
the production controller using CAN bus communication.
The standard software/hardware of the BlueControl series supports 13 I/O
modules in total. DOL 100 counts as one module.
0-24 V inputs terminals: 8, 16, 24 or 32.
Is used with the CAN bus module (132245) and a CAN bus cable
(130121-130128).
2.1 Accessories
132245 CAN-bus module
Always use the CAN-bus module when using external CAN bus communi-
cation.
One for each controller.
130121 CAN bus cable 50 m
130125 CAN bus cable 100 m
130126 CAN bus cable 250 m
For indoor use.
Must be used with external units using CAN bus communication.
130123 CAN bus cable UV 50 m
130127 CAN bus cable UV 100 m
130128 CAN bus cable UV 250 m
For outdoor use.
Must be used with external units using CAN bus communication.
DOL 100 digital box
6 Technical User Guide
3 Mounting guide
3.1 Recommended tools
Below follows a list of tools recommended for installation of the DOL 100.
Item Description
Cordless drill
Screwdriver bits
Utility knife
Multimeter
Tape measure
Side cutter
Pointed pliers
Ladder
Screwdriver
Spirit level
DOL 100 digital box
Technical User Guide 7
3.2 Mounting on wall
Mount the DOL 100 digital box on the wall us-
ing 4 screws.
DOL 100 digital box
8 Technical User Guide
4 Installation guide
4.1 Electrical connection
Installation, servicing and troubleshooting of all electrical equipment must be carried out by quali-
fied personnel in compliance with the applicable national and international standard EN 60204-1
and any other EU standards that are applicable in Europe.
The installation of a power supply isolator is required for each motor and power supply to facilitate
voltage-free work on the electrical equipment. The power supply isolator is not included.
4.2 Cable routing
To prevent water from running into the DOL
100 via cables and screwed connections, run
the cables so that water does not gather around
the cable in the gasket of the screwed connec-
tion.
DOL 100 digital box
Technical User Guide 9
4.3 Nano CAN bus coupler
(A)
(A) (A)
(A)
(B)
(D)
(C)
(E)
Item Function Description
(A) Terminals Terminals to I/O modules
(B) N1 GND
N2 +24V
N3 CAN_H
N4 CAN_L
N5 SHIELD
N6 CAN GND
0 V
Power supply +24 VDC (max. 2.1 A)
CAN high (brown CAN bus)
CAN low (white CAN bus)
Shield (braided shield CAN bus)
(green CAN bus)
The terminal can also be used as a looped terminal strip to the next box.
(C) CAN ID CAN bus address (CAN ID). The address switches are used for setting the CAN ID.
The DOL 100 must have a specific CAN ID for the controller to communicate with it. The
address of the individual DOL 100 corresponds to the address in the controller in the
menu Technical | Setup | Installation | I/O Modules | Additional I/O Modules
The address switches
X10 is set to 5 in connection with DOL 100 water and 3 in connection with DOL 100 digi-
tal.
The address switches X01 are set to the displayed number or letter after the figure 5
or 3 in the controller. If change of address, restart DOL 100 for the change to take effect.
(D) TERM ON
Jumper is set to (ON).
(E) TERM ON CAN bus termination. If DOL 100 is the last node in the CAN bus communication, the
jumper must be set to (ON) .
DOL 100 digital box
10 Technical User Guide
4.3.1 LED indication on the CAN bus coupler
(A)
(B) (D)
(C)
(D)
Item Function LED color Description
(A)
24 V IN
Green
ON: 24 V DC power supply OK.
24 V Log ON: 24 V DC Internal OK.
24 V I/O ON: 24 V DC I/O fuse F1 OK.
(B)
Internal CAN bus RX Green ON: receiving data
Internal CAN bus TX Red ON: transmitting data
(C)
External CAN bus
RX
Green ON: receiving data
External CAN bus
TX
Red ON: transmitting data
(D)
CPU RUN Green FLASHES: OK.
OFF: not ready for operation.
Operate Yellow States the CAN bus status
ON: operate
OFF: pre-operate
CAN ERROR Red OFF: CAN bus OK.
FLASHES: CAN bus error.
ERROR Red General error
Boot mode All LED ON (CPU RUN, Operate, CAN ER-
ROR and ERROR
DOL 100 digital box
Technical User Guide 11
4.4 Nano I/O module digital
Nano I/O module # 1
(A)
Nano I/O module # 2
(A)
(B)
(G)
(F)
(E)
(C)
(D)
Nano I/O module # 3 Nano I/O module # 4
(A) (A)
(A)
(B)
(G)
(F)
(C)
(D)
(E)
(C)
(D)
(E)
(C)
(D)
(E)
Item Function Description
(A) TERM CAN bus termination.
The jumper is mounted on the I/O module furthest away from the CAN bus coupler.
(B) CAN ID Jumper setting on I/O module # 1.
Jumper setting on I/O module # 2.
Jumper setting on I/O module # 3.
Jumper setting on I/O module # 4.
(C) Terminals +24 V DC N11 -N28. Max. 1.9 A gathered on the outputs N11-N28
(D) Terminals Signal input N11 -N28
(E) Terminals GND N11 -N28
(F) High / Low
Jumper Low (NPN)
(G) LED 1-8 Green = Input 1-8 active
DOL 100 digital box
12 Technical User Guide
4.5 Connection in DOL 100
24 V DC power supply
CAN bus connection, see dimensions below.
CAN_H = brown
CAN_L = white
CAN GND = green.
Strip the cable so the shield can be connected to the DOL
100 when mounting in the connection terminal.
As illustrated by the picture, the connection terminal can
also be used as a looped terminal strip to the next box.
DOL 100 digital box
Technical User Guide 13
4.6 Setting up the DOL 100 in the controller
Make sure the CAN protocol is set to CANopen.
Technical | Installation | Manual installation | Protcol
Select number of DOL 100.
The DOL 100 8I box supports up to 8 items (water meters, egg coun-
ters or capacitive sensor).
The DOL 100 16I box supports up to 16 items.
The DOL 100 24I box supports up to 24 items.
The DOL 100 32I box supports up to 32 items.
The software supports up to 13 I/O modules. DOL 100 counts as one
module.
Technical | Installation | Manual Installation | Additional I/O Mod-
ules | Add I/O modules
Here you see the CAN-bus address (CAN ID) and if it is connected.
Technical | Installation | Manual Installation | Additional I/O Mod-
ules
Select number of water meters
Technical | Installation | Manual Installation | Production | Water
settings |Number of water meters
Select number of egg counters
Technical | Installation | Manual Installation | Production | Egg set-
tings | Egg counters installed
BlueControl Poultry installation menu specifies which connection termi-
nal numbers and in which DOL 100 box the water meters or egg
counter must be connected.
For correct connection of the items, see menu | Technical | Installa-
tion | Show connection
I/O 1 N11 = DOL 100 box no. 1, connection terminal N11.
I/O 2 N13 = DOL 100 box no. 2, connection terminal N13.
I/O 3 N28 = DOL 100 box no. 3, connection terminal N28.
DOL 100 digital box
14 Technical User Guide
4.7 Cable Plan
Supply
Supply
CAN bus cable
max. 400 m
(D) (A)
(B)
(C)
(E)
(F)
(G)
(A) Power supply to the controller two-wire cable including earthing contact.
(B) Max. 400 m CAN bus communication cable between the DOL 100 digital 8l/16l box and the controller. The
CAN bus cable connecting all units of the system may not exceed 400 m.
(C) Power supply to the DOL 100 digital 8I/16I/24I/32I box, 2-wire + earthing contact.
(D) 2-wire control cable to the water meter.
(E) 3-wire power supply and control cable to DOL 192 24 V egg counter.
(F) 2-wire control cable to DOL 192 230 V egg counter.
(G) 4-wire power supply and control cable to capacitive sensor.
DOL 100 digital box
Technical User Guide 15
4.8 Circuit diagram
4.8.1 DOL 100 and water meter
Water
meter
Water
meter
Water
meter
Water
meter
External digital box
4.8.2 DOL 100 and capacitive sensor
External digital box
DOL 100 digital box
16 Technical User Guide
4.8.3 DOL 100 and DOL 192 24 V
External digital box
Egg counter 24
V
Egg counter 24
V
Egg counter 24
V
Egg counter 24
V
4.8.4 DOL 100 and DOL 192 230 V
Egg counter
230 V
Egg counter
230 V
Egg counter
230 V
Egg counter
230 V
External digital box
DOL 100 digital box
Technical User Guide 17
5 Cleaning
The DOL 100 box is maintenance-free but should be kept free of litter and dirt.
Clean the product with a cloth that has been wrung out almost dry in water and avoid using:
• high-pressure cleaner
• solvents
• corrosive/caustic agents
DOL 100 digital box
18 Technical User Guide
6 Troubleshooting guide
Error
No light LED on the CAN bus cou-
pler.
Check the 24 V DC power supply to the DOL 100.
Check that you have installed the DOL 100 digital 8I/16I/24I/32I box and
water meter/egg counter/capacitive sensor in the controller, see section-
Setting up the DOL 100 in the controller [}13]
No CAN bus communication con-
nectivity with the DOL 100 water 8l/
16l/24I/32I box.
Check resistance between CAN H and CAN L; the resistance must be
approximately 60 ohms.
If the resistance is > 100 ohms, a termination is missing.
If the resistance is < 45 ohms, there are too many terminations.
DOL 100 digital box
Technical User Guide 19
7 Technical data
Electrical
Operating voltage V AC 90 - 264
Max. power W 75
Max. power consumption A 0.7
CAN bus
Protocol CANopen in accordance with CiA301 and CiA401
Baud rate (fast) Kbd 125
Max. cable length m 400
Input terminals 8 digital
Low V < 6
High V > 12
Input impedance kOhm 24
Max. input frequency Hz 500
Puls width min. ms 1
Outputs for power supply to egg counter and capacitive sensor
Voltage V dc 24
Max. current A 1.9
Mechanical
Material ABS
Cable knock-out punches 20 x M25 For metrical cable glands
Environment
Temperature, operation °C 0 - 50
Protection class IP 54
Shipment
Dimension HxWxD mm 381x400x170
Dimensions when packed
HxWxD
mm 395x415x206
Weight g 3520
Shipping weight g 4560
604336 • 2023-05-31 • en-US • Made in Denmark
SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev
Tel. +45 72 17 55 55 • www.skov.com • E-mail: [email protected]
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Skov DOL 100 digital box 8I/16I/24I/32I Technical User Guide

Skov
Brand
Skov
Model
DOL 100 digital box 8I/16I/24I/32I
Type
Technical User Guide
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