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Invacare Robin, Robin Mover, Robin Series User manual

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Invacare®Robin®
Robin®,Robin®Mover
enCeilingHoist
ServiceManual.............................3
daLøftemotor
Servicemanual..............................35
frLève-personnesurrail
Manueldemaintenance.....................69
nlPlafondlift
Servicehandleiding..........................105
no
Takmontertløfter
Servicehåndbok.............................139
svTaklyft
Servicemanual..............................171
DEALER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.
©2018InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibited
withoutpriorwrittenpermissionfromInvacare.Trademarksareidentiedby™and®.Alltrademarks
areownedbyorlicensedtoInvacareCorporationoritssubsidiariesunlessotherwisenoted.
—
Allerettighederforbeholdes.Helellerdelvisgengivelse,kopieringellerændringerforbudtuden
forudgåendeskriftligtilladelsefraInvacare.Varemærkerermarkeretmed™og®.Allevaremærker
ejesafellerergivetilicenstilInvacareCorporationellerdennevirksomhedslialer,medmindre
andetfremgår.
—
Tousdroitsréservés.Larepublication,laduplicationoulamodicationdetoutoupartieduprésent
documentestinterditesansl'accordécritpréalabled'Invacare.Lesmarquescommercialessont
identiéespar™et®.Touteslesmarquescommercialessontdétenuesparoucédéessouslicence
àInvacareCorporationousesliales,saufstipulationcontraire.
—
Allerechtenvoorbehouden.Herpublicatie,duplicatieofgeheleofgedeeltelijkewijzigingisverboden
zondervoorafgaandeschriftelijketoestemmingvanInvacare.Handelsmerkenzijnteherkennenaan
™en®.AllehandelsmerkenzijneigendomvanofgelicentieerdaanInvacareCorporationofhaar
dochterondernemingen,tenzijandersaangegeven.
—
Medenerett.Deterforbudtårepublisere,kopiereellerendreheleellerdeleravdenneveiledningen
utenatdetpåforhånderinnhentetskriftligtillatelsefraInvacare.Varemerkererangittmed™og
®.AllevaremerkereiesavellerlisensierestilInvacareCorporationellertilhørendedatterselskaper
medmindreanneterangitt.
—
Medensamrätt.Innehålletfårintegesutpånytt,mångfaldigasellerförändrasheltellerdelvisutan
föregåendeskriftligttillståndfrånInvacare.Varumärkenbetecknasmed™och®.Samtligavarumärken
tillhörellerärlicensieradetillInvacareCorporationellerdessdotterbolagomingentingannatanges.
Contents
1General.........................................4
1.1Introduction..................................4
1.2Symbolsinthismanual..........................4
1.3Safetyinformation..............................4
2Components......................................6
2.1Mainpartsoftheceilinghoist.....................6
2.2Accessories...................................6
2.3Spareparts...................................7
3Service..........................................8
3.1Installingtheceilinghoisttotherailsystem...........8
3.1.1InstallingRobin®............................8
3.1.2InstallingRobin®Mover.......................9
3.2Dismountingtheceilinghoist......................10
3.2.1DismountingRobin®..........................10
3.2.2DismountingRobin®Mover....................11
3.3Replacingthehandcontrol.......................13
3.4Removingthehoistcover........................13
3.5ReplacingStrapandHookAssemblies...............13
3.6Replacingthebattery...........................14
3.7ReplacingthePCB(PrintedCircuitBoard).............15
3.8Replacingthefuse..............................16
3.9Adjustingthesolenoiduntilthehoisttraverses........17
3.10AdjustingLooseStrapSwitch.....................18
3.11ReplacingtheTwinSpeedSwitch..................19
3.12ReplaceContactDiscforRobin®Mover.............20
4Maintenance.....................................22
4.1ChargingtheBattery............................22
4.2BatteryMaintenance............................22
4.2.1StorageCharacteristics........................23
4.2.2StorageTemperature.........................23
4.2.3StorageTime...............................23
4.2.4StorageHumidity............................24
4.2.5CapacityRecovery...........................24
4.3SafetyInspectionChecklist........................25
4.4LOLERStatement...............................26
5Troubleshooting...................................27
5.1TroubleshootingTable...........................27
5.2Indicatorlightandaudiosignal....................29
5.3CheckingLooseStrapFunction....................29
5.4CheckingTwinSpeedFunctionality..................29
5.5TakingVoltageReadings.........................30
6TechnicalData....................................32
6.1Therailsystem................................32
6.2Dimensionsandweight..........................32
6.3ElectricalSystem...............................33
6.4Environmentalconditions........................33
6.5Electromagneticcompliance(EMC)information........34
6.5.1Guidanceandmanufacturer’sdeclaration..........34
Invacare®Robin®
1General
1.1Introduction
Thisdocumentcontainsimportantinformationabout
assembly,adjustmentandadvancedmaintenanceofthe
product.Toensuresafetywhenhandlingtheproduct,read
thisdocumentandtheusermanualcarefullyandfollow
thesafetyinstructions.
FindtheusermanualonInvacare’swebsiteorcontactyour
Invacarerepresentative.Seeaddressesattheendofthis
document.
Invacarereservestherighttoalterproductspecications
withoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethe
latestversion.YoundthelatestversionasaPDFonthe
Invacarewebsite.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexample
productsafetynoticesandproductrecalls,contactyour
Invacarerepresentative.Seeaddressesattheendofthis
document.
1.2Symbolsinthismanual
Symbolsandsignalwordsareusedinthismanualandapply
tohazardsorunsafepracticeswhichcouldresultinpersonal
injuryorpropertydamage.Seetheinformationbelowfor
denitionsofthesignalwords.
WARNING
Indicatesahazardoussituationthatcouldresult
inseriousinjuryordeathifitisnotavoided.
CAUTION
Indicatesahazardoussituationthatcouldresult
inminororslightinjuryifitisnotavoided.
IMPORTANT
Indicatesahazardoussituationthatcouldresult
indamagetopropertyifitisnotavoided.
Tips
Givesusefultips,recommendationsand
informationforefcient,trouble-freeuse.
Tools
Identiesrequiredtools,componentsanditems
whichareneededtocarryoutcertainwork.
1.3Safetyinformation
WARNING!
Theproceduresinthisservicemanual,mustbe
performedbyaspecializeddealerorqualied
servicetechnician.
–Donothandlethisproductoranyavailable
optionalequipmentwithoutrstcompletely
readingandunderstandingtheseinstructions
andanyadditionalinstructionalmaterial
suchasusermanuals,installationmanualsor
instructionsheetssuppliedwiththisproduct
oroptionalequipment.
4
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General
Theinformationcontainedinthisdocumentis
subjecttochangewithoutnotice.
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Invacare®Robin®
2Components
2.1Mainpartsoftheceilinghoist
Robin®Robin®Mover
A
Connectionforhandcontrol
B
ControlbuttonUP
C
DirectionalarrowsonRobin®Mover
D
ControlbuttonDOWN
E
Connectionforexternalback-upbattery
F
Indicatorlight
G
Liftingstraps
H
Redemergencystrap
I
Straphooks
J
Retainerforhandcontrol(accessory)
K
Handcontrol
2.2Accessories
CAUTION!
Compatibilityofslingsandspreaderbars/strap
hooks
Invacareusesa"LoopandCoatHangerSpreader
Bar/StrapHookSystem"asdomanyother
manufacturers.Thereforeothersuitablepatient
transfersystems(slings),manufacturedbyother
companies,canbeusedontheInvacarepatient
liftrangeaswell.
Howeverwedorecommend:
–Ariskassessmentisalwaystobecarriedoutby
aprofessionalpriortoissuingliftingequipment.
ItisimportantthattheTask,Individual,Load,
EnvironmentandEquipmentareconsideredin
theriskassessment.
–Alwayschoosetheslingdesignandsize
accordingtothepatient’sweight,sizeand
physicalabilitywhilstconsideringthetypeof
transfertobecarriedout.
–Doonlyuseslingsthataresuitablefora"Loop
andCoatHangerSpreaderBar/StrapHook
System".
–Donotuseslingsfor"KeyholeSpreaderBar"or
for"TiltingFrameSpreaderBar"designs.
Availableaccessories
•2-and4-pointspreaderbarincludingexiscopeversion
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Components
•Stretcherforhorizontallift
•Scaleincludingspreaderbar
•Holderforhandcontrol
•Batterycharger
•Chargerset(chargerandholderforhandcontrol)
•Extensionstrapsandextensioncablesforhandcontrol
•Externalback-upbattery
•Chargerforexternalback-upbattery
•Slingmodelsfor“LoopandCoatHangerSpreaderBar
System”:
–Fullbodysupportslings–withoutheadsupport
–Fullbodysupportslings–withheadsupport
–Slingsfordress/toileting–withorwithouthead
support
–Slingsforamputee
–Slingsforwalkingtraining
2.3Spareparts
AnelectronicsparepartscatalogueisavailableonInvacare’s
website.Ifyoudon’thaveaccess,contactyourInvacare
representative(seeaddressesattheendofthismanual)for
aprintedsparepartscatalogue.
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7
Invacare®Robin®
3Service
3.1Installingtheceilinghoisttotherailsystem
Robin®requiresatrolley,guidingtheceilinghoistintherail
system.Robin®Moverhasthetrolleybuilt-inandcanbe
installeddirectlytotherailsystem.
3.1.1InstallingRobin®
Tools:4mmAllenkey;17mmsocketwrench
1.Toinstallthetrolley,removetheendstopthatis
attachedtotherailsystem.
Insomecountries/localareas,thereisa
demandfordoublesecuringoftheendstops.If
anextrasecuringscrewisinstalled,removethis
screwbefore.
2.Insertthetrolleyintotherail(nomatterwhichway,as
thetrolleyissymmetric).
3.Re-inserttheendstop.
Insomecountries/localareas,thereisademand
fordoublesecuringoftheendstops.Ifanextra
securingscrewisrequired,installthisscrew.See
alsoEndStop.
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Service
4.LocatethehoisttrolleyattheØ32mmroundrecess
intherail.
5.Liftthehoistandpushthesuspensionpinthroughthe
trolleyopening.
6.Turnthehoistby90degreestoxitinthetrolley.
7.Connectthehandcontrol.
8.Adjustthelengthoftheemergencystop/loweringcord
towithintheuser’sreach.
Ifthereisexcessiveresistance,orifthetrolley
unintentionallyrollsbyitselfduetoimbalanceinthe
railsuspensions,adjustthefrictionbrakeusinga4
mmAllenkey.
3.1.2InstallingRobin®Mover
Thetrolleyisbuilt-inonthehoist,andcanthereforenot
bepreinstalledintherail.
Tools:4mmAllenkey;17mmsocketwrench
1.Removetheendstop.
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Invacare®Robin®
2.Insertthewheelsofthehoistintotherail.
Thedirectionthehoistfacesdoesnotmatter
duringinstallation.
3.Installtheendstop.
Tightentheboltto30Nm.
4.Iftoomuchresistanceisexperiencedwhenthehoistis
pulled,orthehoistmovestoofreelyandunintentionally,
adjustthefrictionbrake.
5.Connectthehandcontrol.
6.Adjustthelengthoftheemergencystop/loweringcord
towithintheuser’sreach.
3.2Dismountingtheceilinghoist
3.2.1DismountingRobin®
Removetheceilinghoistfromthetrolley
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Service
1.Liftthehoistslightlyandpushthesuspensionpinout
ofitsholderinthetrolley.
2.Turnthehoistby90degreesandpullitoutofthe
trolley.
Removethetrolleyfromtherail
1.Removetheendstop.
2.Slidethetrolleyoutoftherail.
3.2.2DismountingRobin®Mover
1.Pulltheemergencystraptopreventaccidentalactivation
oftheceilinghoistafterithasbeendismountedfrom
therail.
2.Removetheendstop.
3.Slidethewheelsofthehoistoutoftherail.
4.Installtheendstop.
Tightentheboltto30Nm.
5.Ifremovingthehoistfromtherailmotor,performthe
followingsteps:
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11
Invacare®Robin®
Whenreplacingthebatteryorperforming
service,itisalsonecessarytoremovethehoist
fromtherailmotor.
a.Removethescrewssecuringtheplasticshellsfrom
therailmotor.
b.Pulltheplasticshellsawayfromeachotherto
removethemfromtherailmotor.
c.RemovetheM6screwsecuringtherailmotortothe
hoist.
d.Separatetherailmotorfromthehoist.
CAUTION!
Riskofdamage
Itispossibletoremovethehoistfromtherail
motorwithoutremovingtherailmotorfromthe
railsystem.Toavoiddamagetothehoist:
–Alwayssupportthehoistwhenremovingthe
M6screw.
12
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Service
3.3Replacingthehandcontrol
1.SlideandholdlockingleverAawayfromtheaperture
C.
2.PulltheplugBoutoftheaperture.
3.Insertplugofthenewhandcontrolintoaperture.Make
sure,theplugisinthecorrectorientationwiththeslot
upwards(seeimage).
4.ReleaseleverA,sothatthegateclosesandholdthe
plugintheaperture.
3.4Removingthehoistcover
Beforeremovingthehoistcover,pulltheredemergency
straptoturnoffthehoistandremovethehoistfromthe
tracksystem.Referto:
•3.2Dismountingtheceilinghoist,page10
Tools:Screwdriver,slotted
1.RemoveprotectioncapsA.Usengersor,ifrequired,
useascrewdrivercarefully.
2.UntightenscrewsB,usingascrewdriver.
3.RemovethecoverCfromthehoist.
Toclosethehoistcover,tightenthescrewsandattachthe
protectioncapsagain.
3.5ReplacingStrapandHookAssemblies
Tools:10mmsocketkey;5mmhex/Allenkey
1.Withtheceilinghoistinthetrack,lowerthestrapsto
theirlowestpointusingthehandcontrol.
2.Pulltheredemergencystraptoperformanemergency
stop.Donotperformemergencylowering.
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Invacare®Robin®
3.Removehoistfromtrack.Referto3.2Dismountingthe
ceilinghoist,page10.
4.Removethecover.Referto3.4Removingthehoist
cover,page13.
5.Resettheemergencystopbypressingtheresetbutton.
6.CheckthatthestrapAiscompletelyunwoundas
shownintheimage.Ifnot,windthestrapsoutusing
theUP/DOWNbuttononthehandcontrol.
7.AlignthestrapretainingboltsBwiththeapertureinthe
chassisusingtheUP/DOWNbuttononthehandcontrol.
8.Pulltheredemergencystrapagain.
9.Removestrapbolts,usinga10mmsocketkeyanda
5mmhex/Allenkey.
10.Removethestrapthroughguidecylinder.
11.Insertanewstrapthroughguidecylinderandassemble
usingthestrapretainingbolts(Torque:4Nm).Make
surethatthenewstrapisfedovertheslackstrap
switchwire.
12.Re-mountthecover,re-assemblethehoisttothetrack
andresettheemergencystop.
3.6Replacingthebattery
CAUTION!
StaticelectricitycandamagethePCBsinsidethe
hoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.(Refer
to3.2Dismountingtheceilinghoist,page10)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page13
)
–Ananti-staticmatmustbeusedwhenworking
insidetheceilinghoist.
14
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Service
1.UnplugthewiresA.
2.RemovethebatterypackB.
3.Insertanewbatterypack.
UseonlyInvacarerecommendedbatteries.
4.PluginthewiresA.
5.Re-assemblethehoistandresettheemergencystop.
3.7ReplacingthePCB(PrintedCircuitBoard)
CAUTION!
StaticelectricitycandamagethePCBsinsidethe
hoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.(Refer
to3.2Dismountingtheceilinghoist,page10)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page13)
–Ananti-staticmatmustbeusedwhenworking
insidetheceilinghoist.
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Invacare®Robin®
1.Removethebattery.Refertosteps1and2inchapter
3.6Replacingthebattery,page14.
2.RemoveallplugsB,C,D,EandFfromthePCBA.
3.ReleasethePCBAfromtheretainingholdersbygently
pressingdownthelockingclipsandleveringthePCB
slightlyawayfromthechassisplate.
4.LiftthePCBuptoremove.
5.PlacethenewPCBintothechassisandpressitslightly
againstthechassisplateuntiltheretainingholderssnap
intoplace.
6.ConnecttheplugsB,C,D,EandFtothenewPCB.
7.Re-insertbattery,re-assemblethehoistandresetthe
emergencystop.
3.8Replacingthefuse
CAUTION!
StaticelectricitycandamagethePCBsinsidethe
hoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.(Refer
to3.2Dismountingtheceilinghoist,page10)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page13)
–Ananti-staticmatmustbeusedwhenworking
insidetheceilinghoist.
1.Removethehandcontrol.Refertochapter3.3Replacing
thehandcontrol,page13
2.Removethebattery.Refertosteps1to3inchapter3.6
Replacingthebattery,page14.
3.GentlypullthefuseAstraightoutawayfromthe
holderB.
161586747-C
Service
4.Insertnewfuse.
Makesureonlyafusewithcorrectrating10A
250Vslowblowisused.
5.Re-insertbattery,re-assemblethehoist,insertthehand
controlandresettheemergencystop.
3.9Adjustingthesolenoiduntilthehoist
traverses
Robin®Moveronly.
4mmAllenkey;7mmspanner
1.Pulltheredemergencystrap.
2.Withtheceilinghoistremainingonthetrack,remove
bothplasticshells:
a.Removethescrewssecuringtheplasticshellsfrom
therailmotor.
b.Pulltheplasticshellsawayfromeachotherto
removethemfromtherailmotor.
3.Usingacloth,protectthesolenoidplungerwhilst
clampingwithgripsatthesametime.
Usinga7mmspannerraisethenutAbyturning
anti-clockwise2completeturns.
4.Fortesting,restrainthehoistwithonehandwhilst
pressingtheLeftorRightbuttononthehandcontrol.
Thereshouldbegoodcontactbetweenthewhitedrive
wheelandtheundersideofthetrack.Ifnot,repeat
step3.
5.Reassembletheplasticshells.Ensurethecorrect
orientation,withclearancefortheplateabovethe
solenoidtomoveupanddownfreely.Seeimagesin
step2.
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17
Invacare®Robin®
3.10AdjustingLooseStrapSwitch
CAUTION!
StaticelectricitycandamagethePCBsinsidethe
hoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.(Refer
to3.2Dismountingtheceilinghoist,page10)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page13)
–Ananti-staticmatmustbeusedwhenworking
insidetheceilinghoist.
2mmAllenkey
1.Placethehoistonasurface(suchasthecornerofa
table)sothatthehoistissupportedyetthestrapsand
handcontrolarefreehanging.Ensurethehoistissafe
andcannotslip/fallofthetable.
2.LocatetheloosestrapswitchAandvisuallycheckif
thereisclearancebetweencolletCandchassis.
a.Ifnot:whilstretainingthegeometryoftheslack
strapwireBandcolletarm,loosenthecolletgrub
screwDwitha2mmAllenkey.
b.Createclearancebetweencolletandchassis.
c.Retightenthecolletgrubscrew.
3.Testtheloosestrapfunction.Refertochapter5.3
CheckingLooseStrapFunction,page29.Thistestcan
becarriedoutwiththehoistremainingonthetable.
Ifthefaultisrectied,re-assemblethehoist.Ifnot,
continuewithstep4.
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Service
4.Adjusttensionontheslackstrapwire:
a.LoosenthecolletgrubscrewDwitha2mmAllen
key.NotethespringFwillnowpullthecolletarm
Cagainsttheswitchsoitisopencircuit.
b.LiftthestrapEofftheslackstrapwireBandlift
uptheslackstrapwire.
c.RetightenthecolletgrubscrewD.
5.Testtheloosestrapfunction.Refertochapter5.3
CheckingLooseStrapFunction,page29.Thistestcan
becarriedoutwiththehoistremainingonthetable.
6.Ifthefaultisrectied,re-assemblethehoistandreset
theemergencystop.
3.11ReplacingtheTwinSpeedSwitch
CAUTION!
StaticelectricitycandamagethePCBsinsidethe
hoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.(Refer
to3.2Dismountingtheceilinghoist,page10)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page13)
–Ananti-staticmatmustbeusedwhenworking
insidetheceilinghoist.
T10Torxscrewdriver
1586747-C19
Invacare®Robin®
1.Placethehoistonasurface(suchasthecornerofa
table)sothatthehoistissupportedyetthestrapsand
handcontrolarefreehanging.Ensurethehoistissafe
andcannotslip/fallofthetable.
2.RemovethetwoyellowcablesAfromthetwinspeed
switchB.
3.RemovethetwoscrewsC.
4.AttachthenewtwinspeedswitchwithscrewsC.
ConnecttheyellowcablesA.Ensure,theyare
connectedtothebottomandtopterminals.
5.Re-assemblethehoistandresettheemergencystop.
3.12ReplaceContactDiscforRobin®Mover
CAUTION!
StaticelectricitycandamagethePCBsinsidethe
hoist.
Beforeworkingintheinsideofthehoist:
–Pulltheredemergencystraptoturnoffthe
hoist.
–Removethehoistfromthetracksystem.(Refer
to3.2Dismountingtheceilinghoist,page10)
–Removethecoverfromthehoist.(Referto3.4
Removingthehoistcover,page13)
–Ananti-staticmatmustbeusedwhenworking
insidetheceilinghoist.
Screwdriver
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