Invacare Robin Mover User manual

Invacare®Robin™

Robin™,RobinMover™

enCeilingHoist

ServiceManual..............................3

daLøftemotor

Servicemanual...............................33

frLève-personnesurrail

Manueldemaintenance......................65

itSollevatoreasoffitto

Manualeperlamanutenzione.................99

nlPlafondlift

Servicehandleiding...........................133

no

Takmontertløfter

Servicehåndbok.............................165

svTaklyft

Servicemanual...............................197

DEALER:Keepthismanual.

TheproceduresinthismanualMUSTbeperformedbyaqualifiedtechnician.

Allrightsreserved.Republication,duplicationormodificationinwholeorinpartisprohibitedwithout

priorwrittenpermissionfromInvacare.Trademarksareidentifiedby™and®.Alltrademarksare

ownedbyorlicensedtoInvacareCorporationoritssubsidiariesunlessotherwisenoted.

HiltiisaregisteredtrademarkofHiltiCorporation.

fischerisaregisteredtrademarkoffischerfixingsUKLtd.

LoctiteisaregisteredtrademarkofHenkelCorporation.

SPAXisaregisteredtrademarkofSPAXInternationalGmbH&Co.

Contents

1General........................................4

1.1Aboutthismanual..............................4

1.2Safetyinformation..............................4

2Components....................................5

2.1Mainpartsoftheceilinghoist......................5

2.2Accessories...................................5

2.3Spareparts...................................6

3Service.........................................7

3.1Installingtheceilinghoisttotherailsystem............7

3.1.1InstallingRobin..............................7

3.1.2InstallingRobinMover.........................8

3.2Dismountingtheceilinghoist......................9

3.2.1DismountingRobin™.........................9

3.2.2DismountingRobinMover™....................10

3.3Replacingthehandcontrol........................12

3.4Removingthehoistcover.........................12

3.5ReplacingStrapandHookAssemblies................12

3.6Replacingthebattery............................13

3.7ReplacingthePCB(PrintedCircuitBoard).............14

3.8Replacingthefuse..............................15

3.9Adjustingthesolenoiduntilthehoisttraverses.........15

3.10AdjustingLooseStrapSwitch.....................16

3.11ReplacingtheTwinSpeedSwitch..................18

3.12ReplaceContactDiscforRobinMover™............18

4Maintenance....................................20

4.1ChargingtheBattery............................20

4.2BatteryMaintenance............................20

4.2.1StorageCharacteristics........................21

4.2.2StorageTemperature.........................21

4.2.3StorageTime...............................21

4.2.4StorageHumidity............................21

4.2.5CapacityRecovery...........................22

4.3LOLERStatement..............................22

4.4SafetyInspectionChecklist........................23

5Troubleshooting.................................24

5.1TroubleshootingTable...........................24

5.2Indicatorlightandaudiosignal.....................26

5.3CheckingLooseStrapFunction.....................26

5.4CheckingTwinSpeedFunctionality..................26

5.5TakingVoltageReadings..........................27

6Technicaldata...................................29

6.1Therailsystem................................29

6.2Dimensionsandweight..........................29

6.3ElectricalSystem...............................30

6.4Environmentalconditions.........................30

6.5Electromagneticcompliance(EMC)information.........31

6.5.1Guidanceandmanufacturer’sdeclaration...........31

Invacare®Robin™

1General

1.1Aboutthismanual

Thisservicemanualcontainsinformationaboutassembly,adjustment

andadvancedmaintenanceoftheproduct.Inordertoensuresafety

whenhandlingtheproduct,readthemanualcarefullyandfollowthe

safetyinstructions.

Forpre-saleanduserinformation,pleaseseetheusermanual.Find

theusermanualonInvacare’swebsiteorcontactyourInvacare

representative(seeaddressesattheendofthismanual).

Symbolsinthismanual

Inthismanual,hazardsareindicatedbysymbols.Thesymbolsare

accompaniedbyasignalwordthatindicatestheseverityoftherisk.

WARNING

Indicatesahazardoussituationthatcouldresultin

seriousinjuryordeathifitisnotavoided.

CAUTION

Indicatesahazardoussituationthatcouldresultin

minororslightinjuryifitisnotavoided.

IMPORTANT

Indicatesahazardoussituationthatcouldresultin

damagetopropertyifitisnotavoided.

TipsandRecommendations

Givesusefultips,recommendationsandinformation

forefficient,trouble-freeuse.

Givesinformationabouttherequiredtools.

ThisproductcomplieswithDirective93/42/EEC

concerningmedicaldevices.Thelaunchdateofthis

productisstatedintheCEdeclarationofconformity.

1.2Safetyinformation

WARNING!

Theproceduresinthisservicemanual,mustbe

performedbyaspecializeddealerorqualified

servicetechnician.

–Donothandlethisproductoranyavailableoptional

equipmentwithoutfirstcompletelyreadingand

understandingtheseinstructionsandanyadditional

instructionalmaterialsuchasusermanuals,installation

manualsorinstructionsheetssuppliedwiththis

productoroptionalequipment.

Theinformationcontainedinthisdocumentissubjectto

changewithoutnotice.

4

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Components

2Components

2.1Mainpartsoftheceilinghoist

Robin™RobinMover™

A

Connectionforhandcontrol

B

ControlbuttonUP

C

DirectionalarrowsonRobinMover™

D

ControlbuttonDOWN

E

Connectionforexternalback-upbattery

F

Indicatorlight

G

Liftingstraps

H

Redemergencystrap

I

Straphooks

J

Retainerforhandcontrol(accessory)

K

Handcontrol

2.2Accessories

CAUTION!

Compatibilityofslingsandhangerbars/strap

hooks

Invacare®usesa"LoopandCoatHangerBar/Strap

HookSystem"asdomanyothermanufacturers.

Thereforeothersuitablepatienttransfersystems(slings),

manufacturedbyothercompanies,canbeusedonthe

Invacarepatientliftrangeaswell.

Howeverwedorecommend:

–Ariskassessmentisalwaystobecarriedoutbya

professionalpriortoissuingliftingequipment.Itis

importantthattheTask,Individual,Load,Environment

andEquipmentareconsideredintheriskassessment.

–Alwayschoosetheslingdesignandsizeaccordingto

thepatient’sweight,sizeandphysicalabilitywhilst

consideringthetypeoftransfertobecarriedout.

–Doonlyuseslingsthataresuitablefora"Loopand

CoatHangerBar/StrapHookSystem".

–Donotuseslingsfor"KeyholeHangerBar"orfor

"TiltingFrameHangerBar"designs.

Availableaccessories

•2-and4-pointhangerbarincludingflexiscopeversion

•Stretcherforhorizontallift

•Scaleincludinghangerbar

•Holderforhandcontrol

•24Vcharger

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Invacare®Robin™

•Chargerset(24Vchargerandholderforhandcontrol)

•Extensionstrapsandextensioncablesforhandcontrol

•Externalback-upbattery

•Chargerforexternalback-upbattery

•Slingmodelsfor“LoopandCoatHangerBarSystem”:

–Fullbodysupportslings–withoutheadsupport

–Fullbodysupportslings–withheadsupport

–Slingsfordress/toileting–withorwithoutheadsupport

–Slingsforamputee

–Slingsforwalkingtraining

2.3Spareparts

AnelectronicsparepartscatalogueisavailableonInvacare’swebsite.

Ifyoudon’thaveaccess,contactyourInvacarerepresentative

(seeaddressesattheendofthismanual)foraprintedspareparts

catalogue.

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3Service

3.1Installingtheceilinghoisttotherailsystem

Robin™requiresatrolley,guidingtheceilinghoistintherailsystem.

RobinMover™hasthetrolleybuilt-inandcanbeinstalleddirectly

totherailsystem.

3.1.1InstallingRobin

Tools:4mmAllenkey;17mmsocketwrench

1.Toinstallthetrolley,removetheendstopthatisattachedto

therailsystem.

Insomecountries/localareas,thereisademandfor

doublesecuringoftheendstops.Ifanextrasecuring

screwisinstalled,removethisscrewbefore.

2.Insertthetrolleyintotherail(nomatterwhichway,asthe

trolleyissymmetric).

3.Re-inserttheendstop.

Insomecountries/localareas,thereisademandfor

doublesecuringoftheendstops.Ifanextrasecuring

screwisrequired,installthisscrew.SeealsoEndStop.

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Invacare®Robin™

4.LocatethehoisttrolleyattheØ32mmroundrecessintherail.

5.Liftthehoistandpushthesuspensionpinthroughthetrolley

opening.

6.Turnthehoistby90degreestofixitinthetrolley.

7.Connectthehandcontrol.

8.Adjustthelengthoftheemergencystop/loweringcordtowithin

theuser’sreach.

Ifthereisexcessiveresistance,orifthetrolleyunintentionally

rollsbyitselfduetoimbalanceintherailsuspensions,adjust

thefrictionbrakeusinga4mmAllenkey.

3.1.2InstallingRobinMover

Thetrolleyisbuilt-inonthehoist,andcanthereforenotbepre

installedintherail.

Tools:4mmAllenkey;17mmsocketwrench

1.Removetheendstop.

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Service

2.Insertthewheelsofthehoistintotherail.

Thedirectionthehoistfacesdoesnotmatterduring

installation.

3.Installtheendstop.

Tightentheboltto30Nm.

4.Iftoomuchresistanceisexperiencedwhenthehoistispulled,

orthehoistmovestoofreelyandunintentionally,adjustthe

frictionbrake.

5.Connectthehandcontrol.

6.Adjustthelengthoftheemergencystop/loweringcordtowithin

theuser’sreach.

3.2Dismountingtheceilinghoist

3.2.1DismountingRobin™

Removetheceilinghoistfromthetrolley

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Invacare®Robin™

1.Liftthehoistslightlyandpushthesuspensionpinoutofits

holderinthetrolley.

2.Turnthehoistby90degreesandpullitoutofthetrolley.

Removethetrolleyfromtherail

1.Removetheendstop.

2.Slidethetrolleyoutoftherail.

3.2.2DismountingRobinMover™

1.Pulltheemergencystraptopreventaccidentalactivationofthe

ceilinghoistafterithasbeendismountedfromtherail.

2.Removetheendstop.

3.Slidethewheelsofthehoistoutoftherail.

4.Installtheendstop.

Tightentheboltto30Nm.

5.Ifremovingthehoistfromtherailmotor,performthefollowing

steps:

Whenreplacingthebatteryorperformingservice,itis

alsonecessarytoremovethehoistfromtherailmotor.

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Service

a.Removethescrewssecuringtheplasticshellsfromtherail

motor.

b.Pulltheplasticshellsawayfromeachothertoremovethem

fromtherailmotor.

c.RemovetheM6screwsecuringtherailmotortothehoist.

d.Separatetherailmotorfromthehoist.

CAUTION!

Riskofdamage

Itispossibletoremovethehoistfromtherailmotor

withoutremovingtherailmotorfromtherailsystem.

Toavoiddamagetothehoist:

–AlwayssupportthehoistwhenremovingtheM6

screw.

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11

Invacare®Robin™

3.3Replacingthehandcontrol

1.SlideandholdlockingleverAawayfromtheapertureC.

2.PulltheplugBoutoftheaperture.

3.Insertplugofthenewhandcontrolintoaperture.Makesure,

theplugisinthecorrectorientationwiththeslotupwards(see

image).

4.ReleaseleverA,sothatthegateclosesandholdtheplugin

theaperture.

3.4Removingthehoistcover

Beforeremovingthehoistcover,pulltheredemergencystraptoturn

offthehoistandremovethehoistfromthetracksystem.Referto:

•3.2Dismountingtheceilinghoist,page9

Tools:Screwdriver,slotted

1.RemoveprotectioncapsA.Usefingersor,ifrequired,usea

screwdrivercarefully.

2.UntightenscrewsB,usingascrewdriver.

3.RemovethecoverCfromthehoist.

Toclosethehoistcover,tightenthescrewsandattachtheprotection

capsagain.

3.5ReplacingStrapandHookAssemblies

Tools:10mmsocketkey;5mmhex/Allenkey

1.Withtheceilinghoistinthetrack,lowerthestrapstotheir

lowestpointusingthehandcontrol.

2.Pulltheredemergencystraptoperformanemergencystop.Do

notperformemergencylowering.

3.Removehoistfromtrack.Referto3.2Dismountingtheceiling

hoist,page9.

4.Removethecover.Referto3.4Removingthehoistcover,page

12

.

12

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5.Resettheemergencystopbypressingtheresetbutton.

6.CheckthatthestrapAiscompletelyunwoundasshowninthe

image.Ifnot,windthestrapsoutusingtheUP/DOWNbutton

onthehandcontrol.

7.AlignthestrapretainingboltsBwiththeapertureinthechassis

usingtheUP/DOWNbuttononthehandcontrol.

8.Pulltheredemergencystrapagain.

9.Removestrapbolts,usinga10mmsocketkeyanda5mm

hex/Allenkey.

10.Removethestrapthroughguidecylinder.

11.Insertanewstrapthroughguidecylinderandassembleusingthe

strapretainingbolts(Torque:4Nm).Makesurethatthenew

strapisfedovertheslackstrapswitchwire.

12.Re-mountthecover,re-assemblethehoisttothetrackand

resettheemergencystop.

3.6Replacingthebattery

CAUTION!

StaticelectricitycandamagethePCBsinsidethehoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthehoist.

–Removethehoistfromthetracksystem.(Referto3.2

Dismountingtheceilinghoist,page9

)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page12

)

–Ananti-staticmatmustbeusedwhenworkinginside

theceilinghoist.

1.UnplugthewiresA.

2.RemovethebatterypackB.

3.Insertanewbatterypack.

UseonlyInvacarerecommendedbatteries.

1586747-A13

Invacare®Robin™

4.PluginthewiresA.

5.Re-assemblethehoistandresettheemergencystop.

3.7ReplacingthePCB(PrintedCircuitBoard)

CAUTION!

StaticelectricitycandamagethePCBsinsidethehoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthehoist.

–Removethehoistfromthetracksystem.(Referto3.2

Dismountingtheceilinghoist,page9

)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page12

)

–Ananti-staticmatmustbeusedwhenworkinginside

theceilinghoist.

1.Removethebattery.Refertosteps1and2inchapter3.6

Replacingthebattery,page13

.

2.RemoveallplugsB,C,D,EandFfromthePCBA.

3.ReleasethePCBAfromtheretainingholdersbygentlypressing

downthelockingclipsandleveringthePCBslightlyawayfrom

thechassisplate.

4.LiftthePCBuptoremove.

5.PlacethenewPCBintothechassisandpressitslightlyagainst

thechassisplateuntiltheretainingholderssnapintoplace.

6.ConnecttheplugsB,C,D,EandFtothenewPCB.

7.Re-insertbattery,re-assemblethehoistandresettheemergency

stop.

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3.8Replacingthefuse

CAUTION!

StaticelectricitycandamagethePCBsinsidethehoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthehoist.

–Removethehoistfromthetracksystem.(Referto3.2

Dismountingtheceilinghoist,page9

)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page12

)

–Ananti-staticmatmustbeusedwhenworkinginside

theceilinghoist.

1.Removethehandcontrol.Refertochapter3.3Replacingthe

handcontrol,page12

2.Removethebattery.Refertosteps1to3inchapter3.6

Replacingthebattery,page13

.

3.GentlypullthefuseAstraightoutawayfromtheholderB.

4.Insertnewfuse.

Makesureonlyafusewithcorrectrating10A250V

slowblowisused.

5.Re-insertbattery,re-assemblethehoist,insertthehandcontrol

andresettheemergencystop.

3.9Adjustingthesolenoiduntilthehoist

traverses

RobinMover™only.

4mmAllenkey;7mmspanner

1.Pulltheredemergencystrap.

2.Withtheceilinghoistremainingonthetrack,removeboth

plasticshells:

a.Removethescrewssecuringtheplasticshellsfromtherail

motor.

b.Pulltheplasticshellsawayfromeachothertoremovethem

fromtherailmotor.

1586747-A15

Invacare®Robin™

3.Usingacloth,protectthesolenoidplungerwhilstclampingwith

gripsatthesametime.

Usinga7mmspannerraisethenutAbyturninganti-clockwise

2completeturns.

4.Fortesting,restrainthehoistwithonehandwhilstpressingthe

LeftorRightbuttononthehandcontrol.

Thereshouldbegoodcontactbetweenthewhitedrivewheel

andtheundersideofthetrack.Ifnot,repeatstep3.

5.Reassembletheplasticshells.Ensurethecorrectorientation,

withclearancefortheplateabovethesolenoidtomoveupand

downfreely.Seeimagesinstep2.

3.10AdjustingLooseStrapSwitch

CAUTION!

StaticelectricitycandamagethePCBsinsidethehoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthehoist.

–Removethehoistfromthetracksystem.(Referto3.2

Dismountingtheceilinghoist,page9

)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page12

)

–Ananti-staticmatmustbeusedwhenworkinginside

theceilinghoist.

2mmAllenkey

161586747-A

Service

1.Placethehoistonasurface(suchasthecornerofatable)sothat

thehoistissupportedyetthestrapsandhandcontrolarefree

hanging.Ensurethehoistissafeandcannotslip/fallofthetable.

2.LocatetheloosestrapswitchAandvisuallycheckifthereis

clearancebetweencolletCandchassis.

a.Ifnot:whilstretainingthegeometryoftheslackstrapwire

Bandcolletarm,loosenthecolletgrubscrewDwitha

2mmAllenkey.

b.Createclearancebetweencolletandchassis.

c.Retightenthecolletgrubscrew.

3.Testtheloosestrapfunction.Refertochapter5.3Checking

LooseStrapFunction,page26.Thistestcanbecarriedoutwith

thehoistremainingonthetable.

Ifthefaultisrectified,re-assemblethehoist.Ifnot,continue

withstep4.

4.Adjusttensionontheslackstrapwire:

a.LoosenthecolletgrubscrewDwitha2mmAllenkey.

NotethespringFwillnowpullthecolletarmCagainstthe

switchsoitisopencircuit.

b.LiftthestrapEofftheslackstrapwireBandliftupthe

slackstrapwire.

c.RetightenthecolletgrubscrewD.

5.Testtheloosestrapfunction.Refertochapter5.3Checking

LooseStrapFunction,page26.Thistestcanbecarriedoutwith

thehoistremainingonthetable.

6.Ifthefaultisrectified,re-assemblethehoistandresetthe

emergencystop.

1586747-A17

Invacare®Robin™

3.11ReplacingtheTwinSpeedSwitch

CAUTION!

StaticelectricitycandamagethePCBsinsidethehoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthehoist.

–Removethehoistfromthetracksystem.(Referto3.2

Dismountingtheceilinghoist,page9

)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page12

)

–Ananti-staticmatmustbeusedwhenworkinginside

theceilinghoist.

T10Torxscrewdriver

1.Placethehoistonasurface(suchasthecornerofatable)sothat

thehoistissupportedyetthestrapsandhandcontrolarefree

hanging.Ensurethehoistissafeandcannotslip/fallofthetable.

2.RemovethetwoyellowcablesAfromthetwinspeedswitchB.

3.RemovethetwoscrewsC.

4.AttachthenewtwinspeedswitchwithscrewsC.Connectthe

yellowcablesA.Ensure,theyareconnectedtothebottomand

topterminals.

5.Re-assemblethehoistandresettheemergencystop.

3.12ReplaceContactDiscforRobinMover™

CAUTION!

StaticelectricitycandamagethePCBsinsidethehoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthehoist.

–Removethehoistfromthetracksystem.(Referto3.2

Dismountingtheceilinghoist,page9

)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page12

)

–Ananti-staticmatmustbeusedwhenworkinginside

theceilinghoist.

Screwdriver

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Service

1.RemovethecabletieA.

2.RemovethecontactdisccablesBfromtheMoverPCB,using

aterminalscrewdriver.Notebrowncabletopandbluecable

bottom.

Feedthecablesthroughthechassisplate.

3.CarefullyseparateandremovethecompletecontactdiscC

fromthesuspensionbaseDbyreleasingtheself-adhesivetape.

4.Remove,cleanofftheremainsoftheselfadhesivetape.

5.FitthenewselfadhesivetapeEandthenewcontactdiscC.

6.FeedthecablesBthroughthechassisplateandconnectthem

totheMoverPCB.

7.Re-assemblethehoistandresettheemergencystop.

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Invacare®Robin™

4Maintenance

4.1ChargingtheBattery

Ifthechargestatusbecomeslow,anaudibleindicatorsoundsandthe

indicatorlamponthebottomoftheceilinghoistflashes(seealso5.2

Indicatorlightandaudiosignal,page26

).Whenthishappens,thereis

usuallysufficientpowertolowerthepatient.

Itisnotpossibletousethehoistwhilethebatteryischarging.

1.Finishthecurrentliftinprogress

Ifthecurrentliftinprocessdischargesthebatterycompletely,an

externalbackupbatterymaybeusedtotemporarilypowerthe

lift.SeeUsingtheexternalback-upbattery.

2.Movetheceilinghoisttothechargingstation.

3.Placethehandcontrolintothechargingstation.

Ayellowindicatorlamponthechargerindicatesthehandcontrol

isconnected.Theindicatorlampilluminatesredwhilecharging.

4.Whenfullycharged,theindicatorlamponthechargerturns

green.

Aslongastheceilinghoistisnotinuse,leavethehandcontrol

inthechargingstation.

5.Tousetheceilinghoist,removethehandcontrolfromthe

charger.

Keepingthebatterieschargedguaranteeshoistfunctionality

andmaintainsthebatterytoensurealonglifetime.

Iftheaudibleindicatorbeepsandtheblueindicatoronthe

hoistflashesafterthehoisthasbeenfullychargedandonly

beeninuseforashortperiodoftime,thebatterymayneed

exerciseorreplacement.See4.2BatteryMaintenance,page

20

.

Iftheceilinghoistwillnotbeusedformorethan4weeks,

Invacarerecommendsdisconnectingthechargerandpulling

theemergencystop.

Thechargerisconnectedtothemainswithamainsplug.

Makesurethatthemainsplugisaccessibleandcanbe

unpluggedifrequired.

4.2BatteryMaintenance

Iftheaudibleindicatorbeepsandtheblueindicatoronthehoist

flashesafterthehoisthasbeenfullychargedandonlybeeninusefor

ashortperiodoftime,thebatterymayneedtobeexercised.

Toenablethebatterytochargefully,thebatteryshouldbeexercised

fromtimetotime.

Followingalongperiodofstorage,itcouldalsobenecessaryto

exercisethebattery.

Itisalsosuggestedthatthebatteryisexercisedinsituationswhere

thehoistisusedinfrequently,and/orwherethehandcontrolis

placedinthechargerforlongperiodsoftime.Inthissituation,there

willalwaysbecapacityenoughforafewlifts,butwerecommendto

exercisethebatteryassoonaspossibleafterwards.

Exerciseofthebatterycanbedonebycharginganddischargingthe

hoistcompletelyseveraltimes.

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