Invacare Robin Mover User manual

Invacare®Robin®

Robin®,Robin®Mover

enCeilingHoist

ServiceManual.............................3

daLøftemotor

Servicemanual..............................35

frLève-personnesurrail

Manueldemaintenance.....................69

nlPlafondlift

Servicehandleiding..........................105

no

Takmontertløfter

Servicehåndbok.............................139

svTaklyft

Servicemanual..............................171

DEALER:Keepthismanual.

TheproceduresinthismanualMUSTbeperformedbyaqualied

technician.

Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibited

withoutpriorwrittenpermissionfromInvacare.Trademarksareidentiedby™and®.Alltrademarks

areownedbyorlicensedtoInvacareCorporationoritssubsidiariesunlessotherwisenoted.

—

Allerettighederforbeholdes.Helellerdelvisgengivelse,kopieringellerændringerforbudtuden

forudgåendeskriftligtilladelsefraInvacare.Varemærkerermarkeretmed™og®.Allevaremærker

ejesafellerergivetilicenstilInvacareCorporationellerdennevirksomhedslialer,medmindre

andetfremgår.

—

Tousdroitsréservés.Larepublication,laduplicationoulamodicationdetoutoupartieduprésent

documentestinterditesansl'accordécritpréalabled'Invacare.Lesmarquescommercialessont

identiéespar™et®.Touteslesmarquescommercialessontdétenuesparoucédéessouslicence

àInvacareCorporationousesliales,saufstipulationcontraire.

—

Allerechtenvoorbehouden.Herpublicatie,duplicatieofgeheleofgedeeltelijkewijzigingisverboden

zondervoorafgaandeschriftelijketoestemmingvanInvacare.Handelsmerkenzijnteherkennenaan

™en®.AllehandelsmerkenzijneigendomvanofgelicentieerdaanInvacareCorporationofhaar

dochterondernemingen,tenzijandersaangegeven.

—

Medenerett.Deterforbudtårepublisere,kopiereellerendreheleellerdeleravdenneveiledningen

utenatdetpåforhånderinnhentetskriftligtillatelsefraInvacare.Varemerkererangittmed™og

®.AllevaremerkereiesavellerlisensierestilInvacareCorporationellertilhørendedatterselskaper

medmindreanneterangitt.

—

Medensamrätt.Innehålletfårintegesutpånytt,mångfaldigasellerförändrasheltellerdelvisutan

föregåendeskriftligttillståndfrånInvacare.Varumärkenbetecknasmed™och®.Samtligavarumärken

tillhörellerärlicensieradetillInvacareCorporationellerdessdotterbolagomingentingannatanges.

Contents

1General.........................................4

1.1Introduction..................................4

1.2Symbolsinthismanual..........................4

1.3Safetyinformation..............................4

2Components......................................6

2.1Mainpartsoftheceilinghoist.....................6

2.2Accessories...................................6

2.3Spareparts...................................7

3Service..........................................8

3.1Installingtheceilinghoisttotherailsystem...........8

3.1.1InstallingRobin®............................8

3.1.2InstallingRobin®Mover.......................9

3.2Dismountingtheceilinghoist......................10

3.2.1DismountingRobin®..........................10

3.2.2DismountingRobin®Mover....................11

3.3Replacingthehandcontrol.......................13

3.4Removingthehoistcover........................13

3.5ReplacingStrapandHookAssemblies...............13

3.6Replacingthebattery...........................14

3.7ReplacingthePCB(PrintedCircuitBoard).............15

3.8Replacingthefuse..............................16

3.9Adjustingthesolenoiduntilthehoisttraverses........17

3.10AdjustingLooseStrapSwitch.....................18

3.11ReplacingtheTwinSpeedSwitch..................19

3.12ReplaceContactDiscforRobin®Mover.............20

4Maintenance.....................................22

4.1ChargingtheBattery............................22

4.2BatteryMaintenance............................22

4.2.1StorageCharacteristics........................23

4.2.2StorageTemperature.........................23

4.2.3StorageTime...............................23

4.2.4StorageHumidity............................24

4.2.5CapacityRecovery...........................24

4.3SafetyInspectionChecklist........................25

4.4LOLERStatement...............................26

5Troubleshooting...................................27

5.1TroubleshootingTable...........................27

5.2Indicatorlightandaudiosignal....................29

5.3CheckingLooseStrapFunction....................29

5.4CheckingTwinSpeedFunctionality..................29

5.5TakingVoltageReadings.........................30

6TechnicalData....................................32

6.1Therailsystem................................32

6.2Dimensionsandweight..........................32

6.3ElectricalSystem...............................33

6.4Environmentalconditions........................33

6.5Electromagneticcompliance(EMC)information........34

6.5.1Guidanceandmanufacturer’sdeclaration..........34

Invacare®Robin®

1General

1.1Introduction

Thisdocumentcontainsimportantinformationabout

assembly,adjustmentandadvancedmaintenanceofthe

product.Toensuresafetywhenhandlingtheproduct,read

thisdocumentandtheusermanualcarefullyandfollow

thesafetyinstructions.

FindtheusermanualonInvacare’swebsiteorcontactyour

Invacarerepresentative.Seeaddressesattheendofthis

document.

Invacarereservestherighttoalterproductspecications

withoutfurthernotice.

Beforereadingthisdocument,makesureyouhavethe

latestversion.YoundthelatestversionasaPDFonthe

Invacarewebsite.

Forpre-saleanduserinformation,seetheusermanual.

Formoreinformationabouttheproduct,forexample

productsafetynoticesandproductrecalls,contactyour

Invacarerepresentative.Seeaddressesattheendofthis

document.

1.2Symbolsinthismanual

Symbolsandsignalwordsareusedinthismanualandapply

tohazardsorunsafepracticeswhichcouldresultinpersonal

injuryorpropertydamage.Seetheinformationbelowfor

denitionsofthesignalwords.

WARNING

Indicatesahazardoussituationthatcouldresult

inseriousinjuryordeathifitisnotavoided.

CAUTION

Indicatesahazardoussituationthatcouldresult

inminororslightinjuryifitisnotavoided.

IMPORTANT

Indicatesahazardoussituationthatcouldresult

indamagetopropertyifitisnotavoided.

Tips

Givesusefultips,recommendationsand

informationforefcient,trouble-freeuse.

Tools

Identiesrequiredtools,componentsanditems

whichareneededtocarryoutcertainwork.

1.3Safetyinformation

WARNING!

Theproceduresinthisservicemanual,mustbe

performedbyaspecializeddealerorqualied

servicetechnician.

–Donothandlethisproductoranyavailable

optionalequipmentwithoutrstcompletely

readingandunderstandingtheseinstructions

andanyadditionalinstructionalmaterial

suchasusermanuals,installationmanualsor

instructionsheetssuppliedwiththisproduct

oroptionalequipment.

4

1586747-C

General

Theinformationcontainedinthisdocumentis

subjecttochangewithoutnotice.

1586747-C5

Invacare®Robin®

2Components

2.1Mainpartsoftheceilinghoist

Robin®Robin®Mover

A

Connectionforhandcontrol

B

ControlbuttonUP

C

DirectionalarrowsonRobin®Mover

D

ControlbuttonDOWN

E

Connectionforexternalback-upbattery

F

Indicatorlight

G

Liftingstraps

H

Redemergencystrap

I

Straphooks

J

Retainerforhandcontrol(accessory)

K

Handcontrol

2.2Accessories

CAUTION!

Compatibilityofslingsandspreaderbars/strap

hooks

Invacareusesa"LoopandCoatHangerSpreader

Bar/StrapHookSystem"asdomanyother

manufacturers.Thereforeothersuitablepatient

transfersystems(slings),manufacturedbyother

companies,canbeusedontheInvacarepatient

liftrangeaswell.

Howeverwedorecommend:

–Ariskassessmentisalwaystobecarriedoutby

aprofessionalpriortoissuingliftingequipment.

ItisimportantthattheTask,Individual,Load,

EnvironmentandEquipmentareconsideredin

theriskassessment.

–Alwayschoosetheslingdesignandsize

accordingtothepatient’sweight,sizeand

physicalabilitywhilstconsideringthetypeof

transfertobecarriedout.

–Doonlyuseslingsthataresuitablefora"Loop

andCoatHangerSpreaderBar/StrapHook

System".

–Donotuseslingsfor"KeyholeSpreaderBar"or

for"TiltingFrameSpreaderBar"designs.

Availableaccessories

•2-and4-pointspreaderbarincludingexiscopeversion

61586747-C

Components

•Stretcherforhorizontallift

•Scaleincludingspreaderbar

•Holderforhandcontrol

•Batterycharger

•Chargerset(chargerandholderforhandcontrol)

•Extensionstrapsandextensioncablesforhandcontrol

•Externalback-upbattery

•Chargerforexternalback-upbattery

•Slingmodelsfor“LoopandCoatHangerSpreaderBar

System”:

–Fullbodysupportslings–withoutheadsupport

–Fullbodysupportslings–withheadsupport

–Slingsfordress/toileting–withorwithouthead

support

–Slingsforamputee

–Slingsforwalkingtraining

2.3Spareparts

AnelectronicsparepartscatalogueisavailableonInvacare’s

website.Ifyoudon’thaveaccess,contactyourInvacare

representative(seeaddressesattheendofthismanual)for

aprintedsparepartscatalogue.

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7

Invacare®Robin®

3Service

3.1Installingtheceilinghoisttotherailsystem

Robin®requiresatrolley,guidingtheceilinghoistintherail

system.Robin®Moverhasthetrolleybuilt-inandcanbe

installeddirectlytotherailsystem.

3.1.1InstallingRobin®

Tools:4mmAllenkey;17mmsocketwrench

1.Toinstallthetrolley,removetheendstopthatis

attachedtotherailsystem.

Insomecountries/localareas,thereisa

demandfordoublesecuringoftheendstops.If

anextrasecuringscrewisinstalled,removethis

screwbefore.

2.Insertthetrolleyintotherail(nomatterwhichway,as

thetrolleyissymmetric).

3.Re-inserttheendstop.

Insomecountries/localareas,thereisademand

fordoublesecuringoftheendstops.Ifanextra

securingscrewisrequired,installthisscrew.See

alsoEndStop.

81586747-C

Service

4.LocatethehoisttrolleyattheØ32mmroundrecess

intherail.

5.Liftthehoistandpushthesuspensionpinthroughthe

trolleyopening.

6.Turnthehoistby90degreestoxitinthetrolley.

7.Connectthehandcontrol.

8.Adjustthelengthoftheemergencystop/loweringcord

towithintheuser’sreach.

Ifthereisexcessiveresistance,orifthetrolley

unintentionallyrollsbyitselfduetoimbalanceinthe

railsuspensions,adjustthefrictionbrakeusinga4

mmAllenkey.

3.1.2InstallingRobin®Mover

Thetrolleyisbuilt-inonthehoist,andcanthereforenot

bepreinstalledintherail.

Tools:4mmAllenkey;17mmsocketwrench

1.Removetheendstop.

1586747-C9

Invacare®Robin®

2.Insertthewheelsofthehoistintotherail.

Thedirectionthehoistfacesdoesnotmatter

duringinstallation.

3.Installtheendstop.

Tightentheboltto30Nm.

4.Iftoomuchresistanceisexperiencedwhenthehoistis

pulled,orthehoistmovestoofreelyandunintentionally,

adjustthefrictionbrake.

5.Connectthehandcontrol.

6.Adjustthelengthoftheemergencystop/loweringcord

towithintheuser’sreach.

3.2Dismountingtheceilinghoist

3.2.1DismountingRobin®

Removetheceilinghoistfromthetrolley

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Service

1.Liftthehoistslightlyandpushthesuspensionpinout

ofitsholderinthetrolley.

2.Turnthehoistby90degreesandpullitoutofthe

trolley.

Removethetrolleyfromtherail

1.Removetheendstop.

2.Slidethetrolleyoutoftherail.

3.2.2DismountingRobin®Mover

1.Pulltheemergencystraptopreventaccidentalactivation

oftheceilinghoistafterithasbeendismountedfrom

therail.

2.Removetheendstop.

3.Slidethewheelsofthehoistoutoftherail.

4.Installtheendstop.

Tightentheboltto30Nm.

5.Ifremovingthehoistfromtherailmotor,performthe

followingsteps:

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11

Invacare®Robin®

Whenreplacingthebatteryorperforming

service,itisalsonecessarytoremovethehoist

fromtherailmotor.

a.Removethescrewssecuringtheplasticshellsfrom

therailmotor.

b.Pulltheplasticshellsawayfromeachotherto

removethemfromtherailmotor.

c.RemovetheM6screwsecuringtherailmotortothe

hoist.

d.Separatetherailmotorfromthehoist.

CAUTION!

Riskofdamage

Itispossibletoremovethehoistfromtherail

motorwithoutremovingtherailmotorfromthe

railsystem.Toavoiddamagetothehoist:

–Alwayssupportthehoistwhenremovingthe

M6screw.

12

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Service

3.3Replacingthehandcontrol

1.SlideandholdlockingleverAawayfromtheaperture

C.

2.PulltheplugBoutoftheaperture.

3.Insertplugofthenewhandcontrolintoaperture.Make

sure,theplugisinthecorrectorientationwiththeslot

upwards(seeimage).

4.ReleaseleverA,sothatthegateclosesandholdthe

plugintheaperture.

3.4Removingthehoistcover

Beforeremovingthehoistcover,pulltheredemergency

straptoturnoffthehoistandremovethehoistfromthe

tracksystem.Referto:

•3.2Dismountingtheceilinghoist,page10

Tools:Screwdriver,slotted

1.RemoveprotectioncapsA.Usengersor,ifrequired,

useascrewdrivercarefully.

2.UntightenscrewsB,usingascrewdriver.

3.RemovethecoverCfromthehoist.

Toclosethehoistcover,tightenthescrewsandattachthe

protectioncapsagain.

3.5ReplacingStrapandHookAssemblies

Tools:10mmsocketkey;5mmhex/Allenkey

1.Withtheceilinghoistinthetrack,lowerthestrapsto

theirlowestpointusingthehandcontrol.

2.Pulltheredemergencystraptoperformanemergency

stop.Donotperformemergencylowering.

1586747-C13

Invacare®Robin®

3.Removehoistfromtrack.Referto3.2Dismountingthe

ceilinghoist,page10.

4.Removethecover.Referto3.4Removingthehoist

cover,page13.

5.Resettheemergencystopbypressingtheresetbutton.

6.CheckthatthestrapAiscompletelyunwoundas

shownintheimage.Ifnot,windthestrapsoutusing

theUP/DOWNbuttononthehandcontrol.

7.AlignthestrapretainingboltsBwiththeapertureinthe

chassisusingtheUP/DOWNbuttononthehandcontrol.

8.Pulltheredemergencystrapagain.

9.Removestrapbolts,usinga10mmsocketkeyanda

5mmhex/Allenkey.

10.Removethestrapthroughguidecylinder.

11.Insertanewstrapthroughguidecylinderandassemble

usingthestrapretainingbolts(Torque:4Nm).Make

surethatthenewstrapisfedovertheslackstrap

switchwire.

12.Re-mountthecover,re-assemblethehoisttothetrack

andresettheemergencystop.

3.6Replacingthebattery

CAUTION!

StaticelectricitycandamagethePCBsinsidethe

hoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthe

hoist.

–Removethehoistfromthetracksystem.(Refer

to3.2Dismountingtheceilinghoist,page10)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page13

)

–Ananti-staticmatmustbeusedwhenworking

insidetheceilinghoist.

14

1586747-C

Service

1.UnplugthewiresA.

2.RemovethebatterypackB.

3.Insertanewbatterypack.

UseonlyInvacarerecommendedbatteries.

4.PluginthewiresA.

5.Re-assemblethehoistandresettheemergencystop.

3.7ReplacingthePCB(PrintedCircuitBoard)

CAUTION!

StaticelectricitycandamagethePCBsinsidethe

hoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthe

hoist.

–Removethehoistfromthetracksystem.(Refer

to3.2Dismountingtheceilinghoist,page10)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page13)

–Ananti-staticmatmustbeusedwhenworking

insidetheceilinghoist.

1586747-C15

Invacare®Robin®

1.Removethebattery.Refertosteps1and2inchapter

3.6Replacingthebattery,page14.

2.RemoveallplugsB,C,D,EandFfromthePCBA.

3.ReleasethePCBAfromtheretainingholdersbygently

pressingdownthelockingclipsandleveringthePCB

slightlyawayfromthechassisplate.

4.LiftthePCBuptoremove.

5.PlacethenewPCBintothechassisandpressitslightly

againstthechassisplateuntiltheretainingholderssnap

intoplace.

6.ConnecttheplugsB,C,D,EandFtothenewPCB.

7.Re-insertbattery,re-assemblethehoistandresetthe

emergencystop.

3.8Replacingthefuse

CAUTION!

StaticelectricitycandamagethePCBsinsidethe

hoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthe

hoist.

–Removethehoistfromthetracksystem.(Refer

to3.2Dismountingtheceilinghoist,page10)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page13)

–Ananti-staticmatmustbeusedwhenworking

insidetheceilinghoist.

1.Removethehandcontrol.Refertochapter3.3Replacing

thehandcontrol,page13

2.Removethebattery.Refertosteps1to3inchapter3.6

Replacingthebattery,page14.

3.GentlypullthefuseAstraightoutawayfromthe

holderB.

161586747-C

Service

4.Insertnewfuse.

Makesureonlyafusewithcorrectrating10A

250Vslowblowisused.

5.Re-insertbattery,re-assemblethehoist,insertthehand

controlandresettheemergencystop.

3.9Adjustingthesolenoiduntilthehoist

traverses

Robin®Moveronly.

4mmAllenkey;7mmspanner

1.Pulltheredemergencystrap.

2.Withtheceilinghoistremainingonthetrack,remove

bothplasticshells:

a.Removethescrewssecuringtheplasticshellsfrom

therailmotor.

b.Pulltheplasticshellsawayfromeachotherto

removethemfromtherailmotor.

3.Usingacloth,protectthesolenoidplungerwhilst

clampingwithgripsatthesametime.

Usinga7mmspannerraisethenutAbyturning

anti-clockwise2completeturns.

4.Fortesting,restrainthehoistwithonehandwhilst

pressingtheLeftorRightbuttononthehandcontrol.

Thereshouldbegoodcontactbetweenthewhitedrive

wheelandtheundersideofthetrack.Ifnot,repeat

step3.

5.Reassembletheplasticshells.Ensurethecorrect

orientation,withclearancefortheplateabovethe

solenoidtomoveupanddownfreely.Seeimagesin

step2.

1586747-C

17

Invacare®Robin®

3.10AdjustingLooseStrapSwitch

CAUTION!

StaticelectricitycandamagethePCBsinsidethe

hoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthe

hoist.

–Removethehoistfromthetracksystem.(Refer

to3.2Dismountingtheceilinghoist,page10)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page13)

–Ananti-staticmatmustbeusedwhenworking

insidetheceilinghoist.

2mmAllenkey

1.Placethehoistonasurface(suchasthecornerofa

table)sothatthehoistissupportedyetthestrapsand

handcontrolarefreehanging.Ensurethehoistissafe

andcannotslip/fallofthetable.

2.LocatetheloosestrapswitchAandvisuallycheckif

thereisclearancebetweencolletCandchassis.

a.Ifnot:whilstretainingthegeometryoftheslack

strapwireBandcolletarm,loosenthecolletgrub

screwDwitha2mmAllenkey.

b.Createclearancebetweencolletandchassis.

c.Retightenthecolletgrubscrew.

3.Testtheloosestrapfunction.Refertochapter5.3

CheckingLooseStrapFunction,page29.Thistestcan

becarriedoutwiththehoistremainingonthetable.

Ifthefaultisrectied,re-assemblethehoist.Ifnot,

continuewithstep4.

181586747-C

Service

4.Adjusttensionontheslackstrapwire:

a.LoosenthecolletgrubscrewDwitha2mmAllen

key.NotethespringFwillnowpullthecolletarm

Cagainsttheswitchsoitisopencircuit.

b.LiftthestrapEofftheslackstrapwireBandlift

uptheslackstrapwire.

c.RetightenthecolletgrubscrewD.

5.Testtheloosestrapfunction.Refertochapter5.3

CheckingLooseStrapFunction,page29.Thistestcan

becarriedoutwiththehoistremainingonthetable.

6.Ifthefaultisrectied,re-assemblethehoistandreset

theemergencystop.

3.11ReplacingtheTwinSpeedSwitch

CAUTION!

StaticelectricitycandamagethePCBsinsidethe

hoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthe

hoist.

–Removethehoistfromthetracksystem.(Refer

to3.2Dismountingtheceilinghoist,page10)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page13)

–Ananti-staticmatmustbeusedwhenworking

insidetheceilinghoist.

T10Torxscrewdriver

1586747-C19

Invacare®Robin®

1.Placethehoistonasurface(suchasthecornerofa

table)sothatthehoistissupportedyetthestrapsand

handcontrolarefreehanging.Ensurethehoistissafe

andcannotslip/fallofthetable.

2.RemovethetwoyellowcablesAfromthetwinspeed

switchB.

3.RemovethetwoscrewsC.

4.AttachthenewtwinspeedswitchwithscrewsC.

ConnecttheyellowcablesA.Ensure,theyare

connectedtothebottomandtopterminals.

5.Re-assemblethehoistandresettheemergencystop.

3.12ReplaceContactDiscforRobin®Mover

CAUTION!

StaticelectricitycandamagethePCBsinsidethe

hoist.

Beforeworkingintheinsideofthehoist:

–Pulltheredemergencystraptoturnoffthe

hoist.

–Removethehoistfromthetracksystem.(Refer

to3.2Dismountingtheceilinghoist,page10)

–Removethecoverfromthehoist.(Referto3.4

Removingthehoistcover,page13)

–Ananti-staticmatmustbeusedwhenworking

insidetheceilinghoist.

Screwdriver

201586747-C

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