Thermo King TracKing® V5 Retrofit Kits Installation guide

Thermo King
Brand
Thermo King
Model
TracKing® V5 Retrofit Kits
Category
Car kits
Type
Installation guide
TK 57099-11-IS Rev. B ©2022 Trane Technologies 1
1
3
7
4
5
RCS1955-1
6
9
WARNING
UNIT
MAY
START
AUTOMATICALLY
ANY
TIME
.
.
CAN
CAUSE
SERIOUS
INJURY
PRESS
THE
OFF
KEY
ON
THE
HMI
CONTROL
PANEL
AND
PLACE
/
THE
MICROPROCESSOR
ON
OFF
SWITCH
ON
THE
OFF
POSITION
BEFORE
INSPECTIN
OR
SERVICING
ANY
ART
OF
THE
UNIT
REMOTE
CONTROLLED
UNIT
10
8
11
2
12
401643
TKV5 Base Kit
Required for all units
401650
Single Temp Kit
401649
Multi–Temp Kit
Item Description Part Number
1. Module, TKV5 425470 1
2. Washer, M5 550431 4
3. Nut, M5 557011 4
4. Nameplate 927100 1
5. Nameplate 935888 1
6. Bracket 935277 1 1
7. Harness, ST 424266 1
8. Harness, MT 424307 1
9. Screw, #6 TORX 513298 2 2
10. Band wrap 552330 10 10
11. Socket Terminal 424234 6 6
12. *Nut, 10–32 555292 4 4
**TThhee ssuupppplliieedd ((44)) 1100––3322 nnuuttss ((555555229922)) aarree nnoott uusseedd ffoorr TT--8800 iinnssttaallllaattiioonnss..
NNoottee:: Units with Fuel Combo or Triple Combo status lights require additional CAN splitter
harness 418187. These kits do not apply to units equipped with MiJack Door Lock System.
Installation Instructions
TracKing®V5 Retrofit Kits for T-80 Truck
Units (except T-580)
2©2022 Trane Technologies TK 57099-11-IS Rev. B
Installation Procedures
Single Temperature Units Only
NNoottee:: Make all TKV5 harness connections before installing TKV5 module onto SR-3 Controller.
RCS1952
1
4
5
7
6
2
3
1. J12 on SR-3 5. iBox 3rd Party Gateway*
2. CH to Ground Stud 6. Door Switch
3. 2A to Power Stud 7. USB- Diagnostic Port — DO NOT CONNECT*
4. TKV5 Module
* Secure to existing harnesses
TK 57099-11-IS Rev. B ©2022 Trane Technologies 3
Multi-Temperature Units Only
NNoottee:: Make all TKV5 harness connections before installing TKV5 module onto SR-3 Controller.
1
4
5
6
7
2
3
RCS1953
1. J12 on SR-3 5. iBox 3rd Party Gateway*
2. CH to Ground Stud 6. Door Switches
3. 2A to Power Stud 7. USB- Diagnostic Port — DO NOT CONNECT*
4. TKV5 Module
* Secure to existing harnesses
4©2022 Trane Technologies TK 57099-11-IS Rev. B
Door Switch Connections — Single Temp Units with One Zone
1. On Controller Interface Connector ((JJ77)), locate door switch wires DDSSPP--0011 (pin 20) and DDSS--0011
(pin 21 ).
a. Measure approximately 51mm (2.00 in.) out from connector and cut these two wires.
2. Tape off ends of each wire at the connector with electrical tape or equivalent.
3. Strip the ends of wires 4mm (0.15 in.) going to door switch.
a. Use the proper tool to securely attach a socket terminal ((442244223344)) onto each wire.
Figure 1. Disabling Door Switch from Controller Shown
RCS1525
DSP-01
DS-01
DSP-01
DS-01
51 mm
(2.00 in.)
DSP-01
DS-01
4 mm
(0.15 in.)
1 2 3
4. On TKV5 harness, remove plug from door switch 3-pin connector ((DDSSPP--0033,, CCHHDDSS11--0033,, DDSS--
0033)).
a. Remove wedge from plug.
b. Remove and discard block off plugs oonnllyy from cavities AA and CC.
c. Insert door switch wire DDSSPP--0011 with socket terminal into cavity AA.
d. Insert door switch wire DDSS--0011 with socket terminal into cavity CC.
e. Reinstall wedge firmly into plug.
NNoottee:: Lightly tug on the wires to confirm they are locked securely Into the plug.
5. Reconnect plug to connector on TKV5 harness making sure it locks firmly in place.
Figure 2. Connecting Door Switch Wires to TKV5 Harness Shown
AB
C
DSP-01
DS-01
RCS1526-1
4 5
To TKV5
From Door Switch
TK 57099-11-IS Rev. B ©2022 Trane Technologies 5
Door Switch Connections — Multi–Temp Units with Two Zones
1. ZZOONNEE OONNEE - Follow steps 1-5 on page 4.
2. ZZOONNEE TTWWOO - On the 35-pin EExxppaannssiioonn MMoodduullee CCoonnnneeccttoorr, locate door switch wire DDSSPP22--
0011 (pin 32) and DDSS22––0011 (pin 33).
a. Measure approximately 51mm (2.00 in.) out from connector and cut wires as shown.
3. Tape off end of wire at the connector with electrical tape or equivalent.
4. Strip the ends of wires 4mm (0.15 in.) going to door switch.
a. Use the proper tool, securely attach a socket terminal ((442244223344)) onto each wire.
Figure 3. Disabling Door Switch from Expansion Module Shown.
RCS1530
DS2-01 DS2-01
51 mm
(2.00 in.)
DS2-01
4 mm
(0.15 in.)
2 3 4
5. On TKV5 harness, remove plug from door switch 3-pin connector ((DDSSPP22--0033,, CCHHDDSS22--0033,, DDSS––
0033)).
a. Remove wedge from plug.
b. Remove and discard block off plug oonnllyy from cavities AA and CC.
c. Insert door switch wire DDSSPP22--0011 with socket terminal into cavity AA.
d. Insert door switch wire DDSS22--0011 with socket terminal into cavity CC.
e. Reinstall wedge firmly into plug.
NNoottee:: Lightly tug on the wires to confirm they are locked securely Into the plug.
6. Reconnect plug to connector on TKV5 harness making sure it locks firmly in place.
Figure 4. Connecting Door Switch Wires to TKV5 Harness Shown
AB
C
DSP2-01
DS2-01
RCS1528-1
5 6
To TKV5
From Door Switch
6©2022 Trane Technologies TK 57099-11-IS Rev. B
Door Switch Connections — Multi–Temp Units with Three Zones
1. ZZOONNEE OONNEE - Follow steps 1-5 on page 4.
2. ZZOONNEE TTWWOO - On the 35-pin EExxppaannssiioonn MMoodduullee CCoonnnneeccttoorr, locate door switch wire DDSS22--0011
(pin 33).
a. Measure approximately 51mm (2.00 in.) out from connector and cut wire as shown.
3. Tape off end of wire at the connector with electrical tape or equivalent.
4. Strip end of wire 4mm (0.15 in.) going to door switch.
a. Using the proper tool, securely attach a socket terminal ((442244223344)) onto the wire.
Figure 5. Disabling Door Switch from Expansion Module Shown.
RCS1530
DS2-01 DS2-01
51 mm
(2.00 in.)
DS2-01
4 mm
(0.15 in.)
2 3 4
5. On TKV5 harness, remove plug from door switch 3-pin connector ((DDSSPP22--0033,, CCHHDDSS22--0033,,
DDSS22--0033)).
a. Remove wedge from plug.
b. Remove and discard block off plug oonnllyy from cavity CC.
c. Insert door switch wire DDSS22--0011 with socket terminal into cavity CC.
d. Reinstall wedge firmly into plug.
NNoottee:: Lightly tug on the wires to confirm they are locked securely Into the plug.
6. Reconnect plug to connector on TKV5 harness making sure it locks firmly in place.
Figure 6. Connecting Door Switch Wire to TKV5 Harness Shown
AB
C
DS2-01
RCS1529
5 6
To TK BlueBox
From Door Switch
TK 57099-11-IS Rev. B ©2022 Trane Technologies 7
7. ZZOONNEE TTHHRREEEE - On the EExxppaannssiioonn MMoodduullee CCoonnnneeccttoorr, locate the door switch wire DDSS33--0011
(pin 35).
a. Measure approximately 51mm (2.00 in.) out from connector and cut wire as shown.
8. Tape off the end of the wire at the connector with electrical tape or equivalent.
9. Strip the ends of wires 4mm (0.15 in.) going to the door switch.
a. Using the proper tool, securely attach a socket terminal ((442244223344)) onto the wire
Figure 7. Disabling Door Switch from Expansion Module Shown
RCS1531
DS3-01 DS3-01
51 mm
(2.00 in.)
DS3-01
4 mm
(0.15 in.)
7 8 9
10.On the TKV5 harness, remove the plug from the door switch 3-pin connector ((DDSSPP33--0033,,
CCHHDDSS33--0033,, DDSS33--0033)).
a. Remove wedge from plug.
b. Remove and discard block off plug oonnllyy from cavity CC.
c. Insert wire DDSS33--0011 with socket terminal into cavity CC.
d. Reinstall wedge firmly into plug.
NNoottee:: Lightly tug on the wires to confirm they are locked securely into the plug.
11.Reconnect plug to the connector on the TKV5 harness making sure it locks firmly in place
Figure 8. Connecting Door Switch Wire to TKV5 Harness Shown
AB
C
DS3-01
RCS1532-1
10 11
To TKV5
From Door Switch
8©2022 Trane Technologies TK 57099-11-IS Rev. B
TKV5 Module Installation
NNoottee:: The TKV5 mounting bracket ((993355227777)) has an alignment pins that fit Into holes the SR-3
controller board. Make sure pins are properly aligned with the holes.
1. Position TKV5 mounting bracket ((993355227777)) on top of SR-3 controller with the pins correctly
aligned with holes.
2. Secure bracket to controller with two #6 TORX retainer screws ((551133229988)).
a. Tighten to 17 in-lbs. (2 N•m). DDOO NNOOTT oovveerr ttiigghhtteenn tthhee ssccrreewwss.
3. Install TKV5 harness 35–pin connector securely to TKV5 module.
4. Secure TKV5 module onto mounting bracket with (4) M5 washers ((555500443311)) and (4) M5 nuts
((555577001111)).
NNoottee:: Be sure to use the M5 nuts and M5 washers. The supplied 10–32 nuts (555292) are not
used for this installation.
a. Tighten to 12 in-lbs. (1.35 N•m). DDOO NNOOTT oovveerr ttiigghhtteenn tthhee nnuuttss.
LOCATING
PIN
RCS
1954
LOCATING
PIN
RETAINER
SCREW
RETAINER
SCREW
(X4)
TK 57099-11-IS Rev. B ©2022 Trane Technologies 9
5. Clean surface of both roadside and curbside door panels, attach WARNING nameplate
((992277110000)) and CONNECTED nameplate ((993355888888)) as shown.
RCS1188-1
NNoottee:: See TK BlueBox Diagnostic Manual (TK 56469) for further: formation on software setup
procedures. Diagnostic Service Cable (423001) is available for use with the Web Based
Diagnostic Program.
10 ©2022 Trane Technologies TK 57099-11-IS Rev. B
TracKing V5 Activation Procedures
Existing TracKing Users
If your unit wwaass previously equipped with TracKing with remote antenna, and it has now been
converted to TracKing V5 with internal antenna, once the unit is turned on it will auto-configure.
Follow the instructions below:
1. Turn unit ON.
2. www.tracking.thermoking.com
3. Verify unit is configured correctly. Adjust as needed.
4. Verify TracKing is communicating with your unit.
New TracKing Users
If your unit wwaass nnoott previously equipped with TracKing and it now has TracKing V5 installed,
you must contact a Thermo King dealer to create a TracKing account. Once the TracKing
account is setup by the dealer, you can either have the dealer assist with the activation
procedures, or follow the instructions below:
1. Turn unit ON.
2. Access www.tracking.thermoking.com.
3. Follow the instructions to activate the unit.
4. Verify unit is configured correctly. Adjust as needed.
5. Verify TracKing is communicating with your unit.
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Thermo King TracKing® V5 Retrofit Kits Installation guide

Thermo King
Brand
Thermo King
Model
TracKing® V5 Retrofit Kits
Category
Car kits
Type
Installation guide
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