Toro Multi Pro WM Turf Sprayer User manual

FormNo.3420-195RevD

Note:

TheinstallationoftheMultiProWMrequirestheinstallation

of1ormoreinterdependentkits.Contactyourauthorized

Torodistributorformoreinformation.

MultiPro

®

WMTurfSprayer

ModelNo.41240—SerialNo.401321101andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3420-195*D

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisattachmentisadedicatedturfsprayapplication

vehicleandisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.Itis

designedprimarilyforsprayingonwell-maintained

lawnsinparks,golfcourses,sportselds,andon

commercialgrounds.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Important:Withyourmobiledevice,

youcanscantheQRcodeontheserialnumber

decal(ifequipped)toaccesswarranty,parts,and

otherproductinformation.

g238191

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................9

1RemovingtheExistingBed.............................11

2PreparingtoInstalltheT ankSkid...................12

3InstallingtheHold-DownBracketsforthe

TankSkid......................................................13

4InstallingtheTankSkid..................................13

5AssemblingtheDrainValve...........................15

6DisconnectingtheBattery..............................16

7ConnectingtheSpeedSensor

Harness........................................................17

8CouplingtheSprayerPump...........................18

9InstallingtheControlConsoletothe

Machine........................................................18

10InstallingtheElectricalHarnessesforthe

Sprayer.........................................................19

11InstallingtheSprayerFuseBlock.................20

12ConnectingtheSprayerHarnesstothe

Battery..........................................................22

13LoweringtheT ankSkid................................25

14InstallingtheCenterBoomSection...............26

15InstallingtheLeftandRightBoom

Section..........................................................27

16InstallingtheBoomHoses............................29

17InstallingtheNozzles...................................31

18InstallingtheFreshwaterTank......................31

19InstallingtheAnti-SiphonFill

Receptacle....................................................33

20CheckingtheSection-HingeSprings............34

21StoringtheJackStands(Optional)...............34

ProductOverview...................................................36

Controls...........................................................36

Specications..................................................39

Attachments/Accessories.................................39

BeforeOperation.................................................39

BeforeOperationSafety...................................39

UsingtheInfoCenter.........................................40

PerformingPre-StartingChecks.......................50

PreparingtheSprayer.......................................50

CalibratingtheSprayer.....................................54

CalibratingtheSprayerSpeed..........................55

CalibratingtheSection-BypassValves..............56

AdjustingtheAgitationandMasterBypass

Valves...........................................................57

LocatingtheSprayPump..................................58

DuringOperation.................................................58

DuringOperationSafety...................................58

OperatingtheSprayer......................................60

Spraying...........................................................61

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................61

PositioningtheSpraySections.........................62

SprayingTips....................................................63

UncloggingaNozzle.........................................63

AfterOperation....................................................64

AfterOperationSafety......................................64

CleaningtheSprayerSystem...........................64

CleaningtheSuctionFilter................................65

CleaningthePressureFilter.............................65

CleaningtheNozzleFilter.................................66

ConditioningtheSpraySystem.........................67

TransportingorT owingtheMachine.................67

Maintenance...........................................................68

MaintenanceSafety..........................................68

RecommendedMaintenanceSchedule(s)...........69

DailyMaintenanceChecklist.............................70

NotationforAreasofConcern...........................70

Pre-MaintenanceProcedures..............................71

AccessingtheMachine.....................................71

Lubrication..........................................................72

GreasingtheSprayerPump.............................72

GreasingtheBoomHinges...............................73

SpraySystemMaintenance.................................73

InspectingtheHoses........................................73

ChangingtheSuctionFilter...............................73

ChangingthePressureFilter............................74

ChangingtheNozzleFilter................................75

InspectingtheSprayerPump............................75

InspectingtheNylonPivotBushings.................75

AdjustingtheBoomstoLevel............................76

Cleaning..............................................................77

CleaningtheFlowmeter...................................77

CleaningtheSprayerValves.............................78

Storage...................................................................88

RemovingtheSprayerandT ankSkid...............89

Troubleshooting......................................................92

Schematics.............................................................93

3

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

Thismachinehasbeendesignedinaccordancewith

therequirementsofSAEJ2258.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Useappropriatepersonalprotectiveequipment

(PPE)toguardagainstcontactwithchemicals.

Chemicalsubstancesusedinthesprayersystem

maybehazardousandtoxic.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeareaofthesprayer

nozzlesandspraydrift.Keepbystandersandpets

asafedistanceawayfromthemachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforelling,emptying,servicing,or

uncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

Also,gotowww.T oro.comforevenmoresafe

operatingpractices,includingsafetytipsandtraining

materials.

Notalltheattachmentsthatadapttothismachine

arecoveredinthismanual.Refertotheoperator’s

manualprovidedwitheachattachmentforadditional

safetyinstructions.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal131-5808

131-5808

1.Automatic—closed

loop-ratecontrol

2.Manual—openloop-rate

control

decal120-0616

120–0616

1.Warning—readtheOperator’sManual;usefresh,clean

waterforrst-aidwashing.

4

decal120-0622

120–0622

1.Warning—readthe

Operator’sManual.

3.Chemicalburnhazard;

toxicgasinhalation

hazard—wearhandand

skinprotection;weareye

andrespiratoryprotection.

2.Warning—donotenterthe

sprayertank.

decal119-9434

119-9434

1.Tankcontents

decal104-8904

104-8904

1.Grasptheboomhere.

decal127-6976

127-6976

1.Decrease2.Increase

decal120-0617

120–0617

1.Severinghazardofhand,

pinchingpoint—keep

awayfromactuatedjoints.

2.Crushinghazard—keep

bystandersawayfromthe

machine.

decal125-4052

125–4052

1.Raiseleftboom

4.Lowerrightboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

6.Togglesonicboomon/off

5

decal125-8139

125–8139

1.Toggleboomsprayerson/off

decal127-3966

127–3966

1.ReadtheOperator’s

Manualforinformationon

fuses.

4.7.5A—TECcontroller

output

2.30A—T ankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

decal127-3936

127–3936

1.Backwardtipping

hazard—donotraise

afulltank;donotmove

themachinewitharaised

tank;onlyraiseand

emptytank;onlymovethe

machinewithalowered

tank.

3.Crushinghazard—keep

bystandersawaywhen

loweringthetank.

2.Electricalshockhazard,

overheadpower

lines—checkthearea

foroverheadpowerlines

beforeoperatingthe

machineinthearea.

decal127-3937

127–3937

1.Warning—donotstep.3.Entanglementhazard,

belt—keepawayfrom

movingparts;keepall

guardsandshieldsin

place.

2.Warning—keepawayfrom

hotsurfaces.

6

decal127-6979

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

decal127-6981

127-6981

1.Bypass-returnow

3.Boomspray

2.Flow

decal127-6982

127-6982

1.Bypass-returnow

2.Boomspray

decal127-6984

127-6984

1.Flow

2.Tank-returnow

7

decal130-8294

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

13.Agitation

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

14.Agitationon

3.Leftboomsprayoff

7.Rightboom11.Increasespeed

15.Agitationoff

4.Centerboom

8.Rightboomsprayon12.Decreasespeed

8

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Removetheexistingbed.

RearPTOKit,Heavy-DutyWorkman

Vehicle(HD-SeriesModelswitha

ManualTransmission)

1

High-FlowHydraulicsKit,

WorkmanHDX-AutoUtilityVehicle

(Non-TC—HDX-AutoModel)

1

MultiProWMTurfSprayerFinishing

Kit,ManualWorkmanUtilityVehicle

(HD-SeriesModelswithaManual

Transmission)

1

2

MultiProWMTurfSprayerFinishing

Kit,AutomaticWorkmanUtilityVehicle

(HDX-AutoModel)

1

Preparetoinstallthecenterboom

section.

3

Hold-downbrackets2

Installtheattachmenthold-down

brackets.

Tankandskidassembly1

Clevispins

2

Taperedclevispin2

Hairpins2

Lynchpins4

Bolt(1/2x1-1/2inches)

2

4

Nuts(1/2inch)

2

Installthetankskid.

5

Nopartsrequired

–

Assemblethedrainvalve.

6

Nopartsrequired

–

Disconnectthebattery.

7

Nopartsrequired

–

Connectthespeedsensorharness.

8

Nopartsrequired

–

Couplethesprayerpump.

Consolemountingbracket

1

Flangelocknut(5/16inch)

3

Flange-headbolt(5/16inch)

3

Plasticbushing2

Controlconsole

1

Spring-clippin

1

9

Handknob1

Installthecontrolconsoletothe

machine.

J-clips3

Bolt(1/4x3/4inch)

1

10

Flangenut(1/4inch)

1

Installthecontrolconsoleontothe

machine.

11

Fusedecal(127–3966)

1

Installthecontrolconsoleandthe

electricalharness.

9

ProcedureDescription

Qty.

Use

Batteryterminalbolt2

Clampnut

2

12

Cover—wide(batteryterminal—red)

1

Connectthesprayerharnesstothe

battery.

Bolt(1/2x1-1/2inch)

2

13

Locknut(1/2inch)

2

Lowerthetankskid.

Center-boomassembly

1

Bolt(3/8x1inch)

10

Flangelocknut(3/8inch)

10

Boom-transportcradle2

Bolt(1/2x1-1/4inches)

4

14

Flangenut(1/2inch)

4

Installtheboomsection.

Leftboomsection

1

Rightboomsection1

Flange-headbolts(3/8x1-1/4inches)

8

Backingplates8

Flangelocknuts(3/8inch)

8

Clevispin

2

15

Hairpin2

Installtheleftandrightboomsections.

Hoseclamps3

R-clamp2

Shoulderbolt

2

Washer2

16

Nut2

Installtheboomhoses.

Freshwatertank1

90°elbow(3/4inchNPT)

1

90°spigot

1

Freshwater-tankmount1

Mountstrap4

Flange-headbolt(5/16x5/8inch)

4

Flangelocknut(5/16inch)

10

Supporttube(freshwatertank)

1

Jamnut(5/16inch)

1

Bolt(5/16x1inch)

1

Shoulderbolt(1/2x1-15/16inches)

2

Bolt(5/16x2-1/4inches)

2

18

Washer(5/16inch)

2

Installthefreshwatertank.

Fillreceptacleassembly1

19

Flange-headbolt(5/16x3/4inch)

1

Installtheanti-siphonllreceptacle.

20

Nopartsrequired

–

Checkthesection-hingesprings.

Frontjackstand2

Rearjackstand2

Cotterpin

4

Clevispin(4-1/2inches)

2

Clevispin(3inches)

2

21

Knob2

Storethejackstands(optional).

10

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

PartsCatalogInstructionCard

1

Screenlter

2

Readthemanualsbeforeoperatingthemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertothe

Operator’sManualsuppliedwiththesystem.

Important:Thissprayerissoldwithoutspraynozzles.

Tousethesprayer,youmustobtainandinstallthenozzles.ContactyourauthorizedTorodistributorfor

informationontheavailablesectionkitandaccessories.

Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime,adjustthesectionbypass

valvessothatthepressureandapplicationrateremainsthesameforallsectionswhenyouturn1or

moresectionsoff.RefertoCalibratingtheSprayerFlow(page54).

Important:TheMulti-ProWMturfsprayerrequiresa4-postROPSorcabinstalledwiththeWorkman

vehicle.

1

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210

lb).Youcaninjureyourselfifyouremovethe

bedwithoutaid.

•Donottrytoinstallorremovethebedby

yourself.

•Getthehelpof2or3otherpeopleoruse

anoverheadcrane.

1.Parkthemachineonalevelsurface,engagethe

parkingbrake,andstarttheengine.

2.Movethehydraulicliftleverforwardandlower

thebeduntiltheclevispinsforthecylinderrod

endliftcylindersarelooseinthemountingslots

ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic

liftlocklever,shutofftheengine,andremove

thekey;refertotheOperator’sManualofyour

machine.

4.Removethelynchpinsfromtheouterendsof

thecylinderrodclevispins(Figure3).

g002368

Figure3

1.Cylinderrodend

4.Lynchpin

2.Bedmountingplate

5.Rearslots(fullbed)

3.Clevispin6.Frontslots(2/3bed)

5.Removetheclevispinssecuringthecylinder

rodendstothebedmountingplatesbypushing

thepinstowardthecenterlineofthemachine

(Figure3).

6.Removethelynchpinsandclevispinssecuring

thepivotbracketsofthebedtotheframe

channelsofthemachine(Figure4).

11

g002369

Figure4

1.Left,rearcornerofbed4.Clevispin

2.Vehicleframechannel

5.Lynchpin

3.Pivotplate

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

2

PreparingtoInstallthe

TankSkid

Partsneededforthisprocedure:

1

RearPTOKit,Heavy-DutyWorkmanVehicle

(HD-SeriesModelswithaManualTransmission)

1

High-FlowHydraulicsKit,WorkmanHDX-AutoUtility

Vehicle(Non-TC—HDX-AutoModel)

1

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityVehicle(HD-SeriesModelswitha

ManualTransmission)

1

MultiProWMTurfSprayerFinishingKit,Automatic

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor

HeavyDutyWorkmanVehicles

(HD-SeriesModelswithaManual

Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith

amanualtransmission,fullyinstalltheRearPTO

KitforHeavy-DutyWorkmanVehicles;refertothe

InstallationInstructionsfortheRearPTOKitforHeavy

DutyWorkmanVehicles.

High-FlowHydraulicsKit,

WorkmanHDX-AutoUtilityVehicle

(Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman

HDX-AutoUtilityVehicles;refertotheInstallation

InstructionsfortheHigh-FlowHydraulicsKit,

WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift

capacity,liftthetankskidfromtheshippingcrateat

the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

g023738

Figure5

1.Rearliftpoint2.Frontliftpoint

MultiProWorkmanTurfSprayer

FinishingKit(HD-SeriesModels

withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith

amanualtransmission,completethestepsinthe

MultiProWMTurfSprayerFinishingKitforManual

WorkmanUtilityVehicles;refertotheInstallation

InstructionsfortheMultiProWMTurfSprayer

FinishingKit,ManualWorkmanUtilityVehicle.

12

MultiProWorkmanTurfSprayer

FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete

thestepsintheMultiProWMTurfSprayerFinishing

KitforAutomaticWorkmanUtilityVehicles;referto

theInstallationInstructionsfortheMultiProWMTurf

SprayerFinishingKit,AutomaticWorkmanUtility

Vehicle.

3

InstallingtheHold-Down

BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Removethe2rearange-headboltsand2

angelocknutsthatsecurethesupportbracket

fortheenginetubetotheframeofthemachine

(Figure6).

Note:Retainthefastenersforlateruse.

g028410

Figure6

1.Rearhole—support

bracket(enginetube)

4.Enginesupporttube

2.Flangelocknut

5.Liftcylinder

3.Flange-headbolt

2.Rotatetheliftcylindertoprovideclearanceto

installthehold-downbracketforthetankskid

(Figure6).

3.Assemblethehold-downbracketstosupport

bracketandframetheusingthe2ange-head

boltsandangelocknutsremovedinstep1

(Figure7).

g028421

Figure7

1.Supportbracket(engine

tube)

3.Flanged-headbolts

2.Hold-downbracket(tank

skid)

4.Liftcylinder

4.Torquetheboltsandnutsto91to113N∙m(67

to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe

machine.

13

4

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

2

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

2

Bolt(1/2x1-1/2inches)

2

Nuts(1/2inch)

Procedure

DANGER

Thesprayertankassemblyrepresentsa

storedenergyhazard.Ifnotproperlyretained

wheninstallingorremovingtheassembly,

itcanmoveorfallandinjureyouorother

bystanders.

Usestrapsandanoverheadlifttosupport

thesprayertankassemblyduringinstallation,

removal,oranymaintenancewheneveryou

removeretainingfasteners.

1.Usingalift,raisethetankskidassembly(Figure

8)andpositionitoverthevehicleframewiththe

pumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

g023738

Figure8

1.Rearliftpoint2.Frontliftpoint

2.Slowlylowerthetankskidontotheframeofthe

machine.

3.Extendtheliftcylinderstothebracketsonthe

tankskid,andalignthecylinderttingswiththe

holesinthetankskidbrackets(Figure9).

g022353

Figure9

1.Hairpin

3.Liftcylinders

2.Clevispin

4.Securethetankskidtotheliftcylinderswith

theclevispinsandhairpinsatbothsidesofthe

machine.

5.Lineuptheholesinthepivotlugsattherear

ofthetankskidassemblywiththeholesinthe

bedpivottubeattheendofthevehicleframe

(Figure10).

g022354

Figure10

1.Taperedclevispin2.Lynchpin

6.Installataperedclevispinand2lynchpinsto

thepivotlugtosecurethetankassemblytothe

frame(Figure10).

7.Extendtheliftcylinderstoraisethetankand

supportitsweight.

Note:Disconnectthetankassemblyfromthe

liftingequipment.

8.Removethebedsupportfromthestorage

bracketsonbackoftheROPSpanel(Figure11).

14

g002397

Figure11

1.Bedsupport

9.Pushthebedsupportontothecylinderrod,

makingsurethatthesupportendtabsreston

theendofcylinderbarrelandonthecylinderrod

end(Figure12).

g009164

Figure12

1.Bedsupport

3.Skidframe

2.Liftcylinder

5

AssemblingtheDrainValve

NoPartsRequired

Procedure

1.Removethecabletiethatsecuresthedrain

valveandhoseforthesprayertanktotheskid

channel(Figure13).

g213728

Figure13

1.Drainvalve

3.Skidchannel

2.Cabletie

2.Movethedrainvalveandhoseoutboardofthe

skidchannel(Figure14A).

15

g213726

Figure14

1.Drainvalve3.Drain-valvebracket

2.Flange-headbolt(5/16x

5/8inch)

3.Removethe2ange-headbolt(5/16x5/8inch)

fromthecaseofthedrainvalve(Figure14).

4.Assemblethedrainvalvetothedrain-valve

bracket(Figure14B)withthe2ange-headbolts

(5/16x5/8inch)thatyouremovedinstep3.

5.Tighten2anged-headboltsbyhand(Figure

14B).

6

DisconnectingtheBattery

NoPartsRequired

Procedure

WARNING

Incorrectbatterycableroutingcoulddamage

thesprayerandcablescausingsparks.

Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

WARNING

Batteryterminalsormetaltoolscouldshort

againstmetalsprayercomponentscausing

sparks.Sparkscancausethebatterygasses

toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,

donotallowthebatteryterminalstotouch

anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsof

thesprayer.

1.Squeezethesidesofthebatterycovertorelease

thetabsfromtheslotsinthebatterybase,and

removethebatterycoverfromthebatterybase

(Figure15).

16

g028456

Figure15

1.Slot(batterybase)3.Tab(batterycover)

2.Cover(positivebattery

terminal)

4.Terminal(negativebattery

cable)

2.Slidethecoverbackandremovethenegative

batteryterminalfromthebattery(Figure15).

3.Removethepositivebatteryterminalfromthe

battery(Figure15).

7

ConnectingtheSpeed

SensorHarness

NoPartsRequired

ConnectingtheSpeedSensor

Harness(HD-SeriesModelswitha

ManualTransmission)

1.Atthewireharnessforthesprayer,locatethe

3-socketconnectorforthespeedsensorcircuit

andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe

3-pinconnectorofthewireharnessofthe

machineforspeedsensorintothe3-socket

connectorofthesprayerharnessforthespeed

sensor(Figure16).

g024088

Figure16

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle

circuitofthewireharnessofthesprayerintothe

3-pinsocketforthevehiclecircuitofthewire

harnessforthemachine.

ConnectingtheSpeedSensor

Harness(HDX-AutoModel)

1.Atthewireharnessforthesprayer,locatethe

3-socketconnectorforthespeedsensorcircuit

(Figure17).

g028436

Figure17

1.3-pinconnector(machine

wireharness—speed

sensor)

4.Rearframetube

2.3-socketconnector

(sprayerwire

harness—speedsensor)

5.Backofthemachine

3.Hydraulictank

6.Rightsideofthemachine

17

2.Connectthe3-pinconnectorofthewireharness

ofthemachineforspeedsensorintothe

3-socketconnectorofthesprayerharnessfor

thespeedsensor(Figure17).

8

CouplingtheSprayerPump

NoPartsRequired

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer

totheInstallationInstructionsfortheMultiProWM

TurfSprayerFinishingKit,ManualWorkmanUtility

Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe

high-owhydraulicpanel;refertotheInstallation

InstructionsfortheMultiProWMTurfSprayer

FinishingKit,AutomaticWorkmanUtilityVehicle.

9

InstallingtheControl

ConsoletotheMachine

Partsneededforthisprocedure:

1

Consolemountingbracket

3

Flangelocknut(5/16inch)

3

Flange-headbolt(5/16inch)

2Plasticbushing

1

Controlconsole

1

Spring-clippin

1Handknob

InstallingtheConsoleMounting

Bracket

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation

wherethebracketfortheoptionalhandthrottlekitis

mounted.Ifthehandthrottlekitisinstalled,youneed

toremovethebracketofthehandthrottleassembly

fromthedashboard,alignthecontrolmountplateto

thedash,andinstallthehandthrottlebracketontop

ofthecontrolmountplate.RefertotheHandThrottle

KitInstallationInstructionsfordirectionsonremoving

andinstallingthehandthrottleassembly.

1.Removethe3boltsand3nutsthatsecurethe

lower-centerportionofthedashpaneltothe

dashsupportbracket(Figure18).

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

Note:Discardtheboltsandnuts.

g028408

Figure18

1.Bolt

5.Bushing(plastic)

2.Nut

6.Flange-headbolts(5/16x

1inch)

3.Cashpanel(lowercenter

area)

7.Flangelocknuts(5/16

inch)

4.Mountingbracket(control

console)

2.Aligntheholesinthemountingbracketforthe

controlconsolewiththeholesinthedashand

supportbracket(Figure18).

3.Assemblethemountingbracketdashpaneland

supportbracketwiththe3ange-headbolts

(5/16x1inch)and3angelocknuts(5/16inch).

4.Torquethenutsandboltsto(Figure18).

18

5.Insertthe2plasticbushingsintothemounting

bracket(Figure18).

InstallingtheControlConsoleto

theMachine

1.Removethehairpinsecuringthepivotpinofthe

controlconsoletothestoragebracketonthe

sprayertank.

2.Installthecontrolconsoleontothecontrol

mountingbracketandsecurethecontrolconsole

withthespring-clippin(Figure19).

Note:Ensurethatthespringclipisrotatedover

thepivotpintopositivelysecurethespring-clip

pin.

g033521

Figure19

1.Spring-clippin3.Controlmountingbracket

2.Pivotpin(controlconsole)

4.Handknob

3.Installthehandknobandtightenittopreventthe

consolefromrotatingduringoperation(Figure

19).

10

InstallingtheElectrical

HarnessesfortheSprayer

Partsneededforthisprocedure:

3J-clips

1

Bolt(1/4x3/4inch)

1

Flangenut(1/4inch)

RoutingtheRearElectrical

HarnessfortheSprayertothe

ControlConsole

1.Install2J-clipsinthecenterconsoleatthe

pointslocatedinFigure20orFigure21using

theexistingscrews.

g002507

Figure20

HD-Seriesmodelswithanmanualtransmission

1.J-clip

3.Control-boxharness

2.Existingscrews

4.Centerconsole

19

g028443

Figure21

HDX-AutoModel

1.Centerconsole

3.Existingscrews

2.J-clip

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseat(Figure

22)usingabolt(1/4x1/2inch)andaanged

nut(1/4inch).

g024089

Figure22

1.J-clip

3.Securethecontrolconsoleharnesstothe

consoleandROPScoverusingtheJ-clips

(Figure22).

ConnectingtheRearElectrical

HarnesstotheFrontElectrical

HarnessattheControlConsole

1.Alignthe2keysofthe38-pinconnectorofthe

rearwireharnessforthesprayerwiththe2

keywaysofthe38-socketconnectorofthefront

wireharnessconnectedtothecontrolconsole

(Figure23).

g033524

Figure23

1.38-socketconnector(front

wireharness—control

console)

3.38-pinconnector(rear

wireharness—sprayer)

2.Alignmentkeys

2.Plugtherearwire-harnessconnectorintothe

frontwireharnessconnectoruntilthelatchesof

theconnectorssnaptogethersecurely(Figure

23).

20

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