Toro Multi Pro 5800-G Turf Sprayer User manual

FormNo.3404-839RevB

MultiPro

®

5800-GTurfSprayer

ModelNo.41594—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3404-839*B

TheMultiPro

®

turfsprayerisadedicatedturfspray

applicationvehicleandisintendedtobeused

byprofessional,hiredoperatorsincommercial

applications.Itisprimarilydesignedforsprayingon

well-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

ThissparkignitionsystemcomplieswithCanadian

ICES-002

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

Introduction

Readthismanualcarefullytolearnhowtooperate

andmaintainyourproductproperly.Theinformation

inthismanualcanhelpyouandothersavoidinjury

andproductdamage.AlthoughTorodesignsand

producessafeproducts,youareresponsiblefor

operatingtheproductproperlyandsafely.Youmay

contactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,or

toregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

illustratesthelocationofthemodelandserialnumbers

ontheproduct.

g028147

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

ChemicalSafety.................................................5

WhileOperating..................................................6

Maintenance.......................................................7

SoundPower......................................................8

SoundPressure..................................................8

Hand-ArmVibration............................................8

WholeBodyVibration.........................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................15

1CheckingtheBoom-HingeSprings................16

2RemovingtheShippingBumper.....................17

ProductOverview...................................................18

Controls...........................................................19

VehicleControls............................................19

Specications..................................................23

Operation................................................................24

ThinkSafetyFirst..............................................24

PerformingPre-StartingChecks.......................24

PreparingtoDrivetheMachine.........................24

PreparingtoUsetheSprayer............................25

OperatingtheMachine.....................................26

BreakinginaNewSprayer...............................27

OperatingtheSprayer......................................28

FillingtheFresh-WaterT ank.............................28

FillingtheSprayerT ank....................................28

OperatingtheBooms........................................29

UsingtheInfoCenterLCDDisplay....................29

ApplyingSpray.................................................39

TakingProperTurfCarePrecautionswhile

OperatinginStationaryModes......................40

SprayingTips....................................................40

UncloggingaNozzle.........................................40

SelectingaNozzle............................................40

CleaningtheSprayer........................................40

SettingtheBoom-Section-Bypass

Valves...........................................................42

PositioningtheAgitation-Bypass-Valve

Knob.............................................................42

CalibratingtheAgitation-BypassValve.............43

LocatingthePump............................................43

TransportingtheMachine.................................44

TowingtheMachine..........................................44

Maintenance...........................................................46

RecommendedMaintenanceSchedule(s)...........46

DailyMaintenanceChecklist.............................47

NotationforAreasofConcern...........................47

Pre-MaintenanceProcedures..............................48

RaisingtheMachine.........................................48

AccessingtheEngine.......................................48

Lubrication..........................................................50

GreasingtheMachineandSprayer...................50

GreasingtheBoomHinges...............................50

GreasingtheActuator-RodBearings................51

EngineMaintenance...........................................52

CheckingtheAirCleaner..................................52

ServicingtheEngineOil....................................54

CheckingthePCVValve...................................56

FuelSystemMaintenance...................................56

CheckingtheFuelLineand

Connections..................................................56

ServicingtheFuelFilter....................................56

DrainingtheFuelT ank......................................58

BleedingtheFuelSystem.................................59

ElectricalSystemMaintenance...........................59

ReplacingtheFuses.........................................59

ServicingtheBattery.........................................60

DriveSystemMaintenance..................................61

InspectingtheWheels/Tires..............................61

ChangingthePlanetary-GearboxFluid.............61

AdjustingtheFrontWheelToe-in......................62

CoolingSystemMaintenance..............................63

ServicingtheCoolingSystem...........................63

BrakeMaintenance.............................................65

AdjustingtheBrakes.........................................65

BeltMaintenance................................................65

ServicingtheAlternatorBelt.............................65

HydraulicSystemMaintenance...........................66

HydraulicFluidSpecication.............................66

CheckingtheHydraulicFluid............................67

ServicingtheHydraulicFluid............................67

SprayerSystemMaintenance..............................69

InspectingtheHoses........................................69

ChangingthePressureFilterScreen................70

SpraySystemSchematic..................................71

PumpMaintenance..............................................72

InspectingtheSprayerPump............................72

AdjustingtheActuators.....................................72

InspectingtheNylonPivotBushings.................73

SoftwareMaintenance.........................................74

ProgrammingtheMachineSettings..................74

Cleaning..............................................................76

CleaningtheRadiator-CoolingFins..................76

CleaningtheAgitationandSection

Valves...........................................................76

Storage...................................................................82

Troubleshooting......................................................84

3

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger.Failuretocomplywith

theinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor

extensiveuseonpublicroads.Whenusing

themachineonpublicroads,followalltrafc

regulationsanduseanyadditionalaccessories

thatmayberequiredbylaw,suchaslights,turn

signals,slow-moving-vehicle(SMV)sign,and

othersasrequired.

TheMultiPro

®

5800TurfSprayerwasdesigned

andtestedtooffersafeservicewhenoperatedand

maintainedproperly.Althoughhazardcontroland

accidentpreventionpartiallyaredependentuponthe

designandcongurationofthemachine,thesefactors

arealsodependentupontheawareness,concern,

andpropertrainingofthepersonnelinvolvedinthe

operation,maintenanceandstorageofthemachine.

Improperuseormaintenanceofthemachinecan

resultininjuryordeath.

NotalltheattachmentsthatadapttotheMultiPro

®

5800TurfSprayerarecoveredinthismanual.See

thespecicoperator’smanualprovidedwitheach

attachmentforadditionalsafetyinstructions.Read

thesemanuals.

Toreducethepotentialforinjuryordeath,complywith

thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator'sManual,engine

owner’smanual,andalllabelsonthesprayer.

•Establishyourownspecialproceduresandwork

rulesforunusualoperatingconditions(e.g.,slopes

toosteepforsprayeroperation).

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's

responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/operatorcanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethemachine.

•Makesurethatalloperatorsarephysicallycapable

ofoperatingthemachine.

•Thissprayerisdesignedtocarrytheoperator

and1passengerintheseatprovidedbythe

manufacturer.Nevercarryanyadditional

passengersonthemachine.

•Neveroperatethemachinewhenill,tired,orunder

theinuenceofdrugsoralcohol.

•Becomefamiliarwiththecontrolsandknowhow

toshutofftheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis

malfunctioning,illegible,ordamaged,repairor

replaceitbeforeoperatingthemachine.

•Wearappropriateclothingincludingsafetyglasses,

longpants,substantialslip-resistantfootwear,

gloves,andhearingprotection.Donotwearloose

ttingclothing.Donotwearjewelry.Tieback

longhair.SeeChemicalSafety(page5)forPPE

requirements.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Operateonlyindaylightorgoodarticiallight.

•Neverspraywhilepeople,especiallychildrenor

petsarenearby.

•Beforeoperatingthemachine,alwayscheckthe

designatedareasofthemachinethatarestatedin

4

PerformingPre-StartingChecks(page24).Ifthe

machinedoesnotfunctioncorrectlyorisdamaged

inanyway,donotusethesprayer.Makesurethat

theproblemiscorrectedbeforethemachineor

attachmentisoperated.

•Makesurethattheoperatorandpassengerareas

arecleanandfreefromchemicalresidueand

debrisbuildup.

•Ensurethatalluid-lineconnectorsaretightand

allhosesareingoodconditionbeforeapplying

pressuretothesystem.

Note:Donotusethesprayerifitisleakingor

damaged.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe

spreader-sprayersystemmaybehazardous

andtoxictoyou,bystanders,animals,plants,

soilsorotherproperty.

•Carefullyreadandfollowthechemical

warninglabelsandmaterialsafetydata

sheets(MSDS)forallchemicalsusedand

protectyourselfaccordingtothechemical

manufacturer'srecommendations.Ensure

thataslittleskinaspossibleisexposed

whileusingchemicals.Useappropriate

personalprotectiveequipment(PPE)

toguardagainstpersonalcontactwith

chemicals,suchasthefollowing:

–safetyglasses,goggles,and/orface

shield

–respiratororltermask

–chemicalresistantgloves

–rubberbootsorothersubstantial

footwear

–hearingprotection

–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand,

intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan

1chemicalused,andinformationoneach

chemicalshouldbeassessed.

•Refusetooperateorworkonthemachine

ifthisinformationisnotavailable.

•Beforeworkingonasprayersystem,

makesurethatthesystemhasbeen

triplerinsedandneutralizedaccording

totherecommendationsofthechemical

manufacturer(s)andallofthevalveshave

beencycled3times.

•Verifythereisanadequatesupplyofclean

waterandsoapnearby,andimmediately

washoffanychemicalsthatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed

recommendedsystemapplicationpressure.

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

5

•Handlechemicalsinawellventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith

chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical

manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening

ofatank.

•Followalllocal,state,federalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorless,deadlypoisonthatcan

killyou.

Donotrunengineindoorsorinanenclosed

area.

•Theoperator(andpassenger)shouldremain

seatedwheneverthemachineisinmotion.The

operatorshouldkeepbothhandsonthesteering

wheelwheneverpossible.Keepyourarmsand

legswithinthemachinebodyatalltimes.

•Failuretooperatethemachinesafelymayresultin

anaccident,tipoverofthemachine,andserious

injuryordeath.Drivecarefully.Topreventtipping

orlossofcontrol:

–Useextremecaution,reducespeed,and

maintainasafedistancearoundsandtraps,

ditches,creeks,ramps,unfamiliarareas,or

anyareasthathaveabruptchangesinground

conditionsorelevation.

–Watchforholesorotherhiddenhazards.

–Useextracautionwhenoperatingthemachine

onwetsurfaces,inadverseweatherconditions,

athigherspeeds,orwithafullload.Stopping

timeanddistancewillincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse

withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorother

unsafedrivingactionsthatmaycausealoss

ofsprayercontrol.

–Beforebackingup,looktotherearandensure

thatnooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto

pedestriansandothervehicles.Thissprayer

isnotdesignedforuseonstreetsorhighways.

Alwayssignalyourturnsorstopearlyenough

sothatotherpeopleknowwhatyouplantodo.

Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthe

machinecanproducesparkscapableof

ignitingexplosivematerials.Neveroperatethe

machineinornearanareawherethereisdust

orfumesintheairwhichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,

stopworkandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengine

isrunningorsoonafterithasstopped.These

areasmaybehotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,waitforallmotiontostop,andinspect

themachinefordamage.Repairalldamage

beforeresumingoperation.

•Beforegettingoffoftheseat,dothefollowing:

1.Stopthemachineonalevelsurface.

2.Removeyourfootfromthetractionpedal

andsettheparkingbrake.

3.Shutofftheenginebyrotatingthekeyforthe

ignitionswitchtotheOFFposition.

4.Removethekeyfromtheignitionswitch.

Important:Donotparkthemachineon

anincline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.This

givesyouextratimetostoporturnaway.Hitting

anobstaclecandamagethemachineandits

contents.Moreimportant,itcaninjureyou.

•GrossVehicleWeight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloadsand

attachmentsmakeasprayerhardertostoporturn.

Theheaviertheload,thelongerittakestostop.

•Turfandpavementaremuchmoreslipperywhen

theyarewet.Itcantake2to4timesaslongto

stoponwetsurfacesasondrysurfaces.Ifyou

drivethroughstandingwaterdeepenoughto

6

getthebrakeswet,theywillnotworkwelluntil

theyaredry.Afterdrivingthroughwater,you

shouldtestthebrakestomakesurethattheywork

properly.Iftheydonot,driveslowlywhileputting

lightpressureonthebrakepedal.Thiswilldrythe

brakesout.

ROPSSafety

Note:ForeachmachinecoveredinthisOperator’s

Manual,acabinstalledbyToroisaROPS.

•DonotremovetheROPSfromthemachine.

•Fastentheseatbeltandensurethatyoucan

releaseitquicklyinanemergency.Alwayswear

yourseatbeltwhentherollbarisuporona

machinewithacabinstalledbyToro.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage

andkeepingallthemountingfastenerstight.

•ReplaceanydamagedROPScomponent.Donot

repairoralterit.

OperatingonHillsandRough

Terrain

Operatingthemachineonahillmaycausetippingor

rollingofthemachine,ortheenginemaystallandyou

couldloseheadwayonthehill.Thiscouldresultin

personalinjury.

•Donotacceleratequicklyorsuddenlyapplythe

brakeswhenbackingdownahill,especiallywitha

load.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes

andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit

slowlyandcautiously.Nevermakesharporfast

turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahillwilltakelonger

thanstoppingonlevelground.Ifyoumuststop

themachine,avoidsuddenspeedchanges,which

mayinitiatetippingorrollingofthemachine.

Donotsuddenlyapplythebrakeswhenrolling

backward,asthismaycausethemachineto

overturn.

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and

othersuddenchangesinterrain.Loadsmayshift,

causingthemachinetobecomeunstable.

WARNING

Suddenchangesinterrainmaycause

abruptsteeringwheelmovement,possibly

resultinginhandandarminjuries.

Usecarewhendrivingthemachinein

terrainthatchangesabruptly.

•Gripthesteeringwheellooselyaroundthe

perimeter.Keepyourhandsclearofthesteering

wheelspokes.

LoadingtheLiquid

Theweightofthecargocanchangethecenterof

gravityandhandlingofthemachine.T oavoidlossof

controlandpersonalinjury,followtheseguidelines:

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills,

suddenlychangingspeeds,orwhiledrivingover

roughsurfaces.Shiftingloadscancausethe

machinetotipover.

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do

notsuddenlyapplythebrakes.Useextracaution

onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly

withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthemachine.

•Beforeperforminganymaintenance,ensure

thatthesystemhasbeenthoroughlyrinsedand

cleaned.

•Beforeservicingormakingadjustmentstothe

machine,shutofftheengine,settheparking

brake,andremovethekeytopreventsomeone

fromaccidentallystartingtheengine.

•Tomakesurethattheentiremachineisingood

condition,keepallnuts,bolts,andscrewsproperly

tightened.

•Toreducethepotentialforre,keeptheengine

areafreeofexcessivegrease,grass,leaves,and

accumulationofdirt.

•Neveruseanopenametocheckthelevelor

leakageoffuelorbatteryelectrolyte.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keepyourhands,feet,

clothing,andanypartsofyourbodyawayfrom

7

theengineandanymovingparts.Keepeveryone

away.

•Donotuseopenpansoffuelorammable

cleaninguidswhencleaningparts.

•Donotadjustthetractioncontrolspeed.T oensure

safetyandaccuracy,haveyourToroDistributor

checkthegroundspeed.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressureuid.Use

cardboardorpapertondleaks.Fluidescaping

underpressurecanpenetrateskinandcause

injuryrequiringsurgerywithinafewhoursbya

qualiedsurgeonorgangrenemayresult.

•Ifmajorrepairsareeverneededorassistanceis

required,contactyourToroDistributor.

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineT ororeplacement

partsandaccessories.Replacementpartsand

accessoriesmadebyothermanufacturerscould

bedangerous.Alteringthissprayerinanymanner

thatmayaffectsprayeroperation,performance,

durability,oritsuse,mayresultininjuryordeath.

Suchusecouldvoidtheproductwarranty.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101

dBA,whichincludesanUncertaintyValue(K)of1

dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof90dBA,whichincludesanUncertaintyValue

(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingto

theproceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=0.2m/s

2

Measuredvibrationlevelforlefthand=0.3m/s

2

UncertaintyValue(K)=0.1m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinENISO20643.

WholeBodyVibration

Measuredvibrationlevel=0.14m/s

2

UncertaintyValue(K)=0.07m/s

2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN1032.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal93-6686

93-6686

1.Hydraulicuid2.ReadtheOperator's

Manual.

decal100-8619

100-8619

1.Sprayon2.Sprayoff

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal107-8667

107-8667

1.Jacking

2.Jack-pointlocations

3.Warning—ReadtheOperator'sManualformoreinformation

onjackingthevehicle

decal107-8722

107-8722

1.Engagingtheparkingbrake—1)Pushdownonthe

parking-brakepedal;2)Pulldownontheparking-brake

levertolocktheparkingbrake.

decal107-8724

107-8724

1.Tractiondrive3.Todriveinreverse,press

thebottomofthepedal

rearwardanddown.

2.Todriveforward,pressthe

topofthetractionpedal

forwardanddown.

4.Vehiclespeedincreases

withmorepedalpressure.

9

decal107-8731

107-8731

1.Warning—readtheOperator'sManual.

2.Torquelugnutsto75to102N∙m(55to75ft-lb).

decal107-8732

107-8732

1.Warning—readtheOperator'sManual.

2.Torquelugnutsto95to122N∙m(75to90ft-lb).

decal117-2718

117-2718

decal117-4955

117-4955

1.Warning—readtheOperator'sManual;weartheseatbelt

whenseatedintheoperator'sposition;avoidtippingthe

machine.

2.Warning—wearhearingprotection.

decal119-6035

119-6035

1.Engine—stop3.Engine—start

2.Engine—run,preheat

decal120-0616

120-0616

1.Warning—readtheOperator'sManual;usefresh,clean

waterforrst-aidwashing.

10

decal120-0617

120-0617

1.Pinchpoint,hand—keephandsawayfromhinge.

2.Crushinghazard,boom—keepbystandersasafedistance

fromthemachine.

decal120-0622

120-0622

1.Warning—readtheOperator'sManual.

2.Warning—donotenterthetank.

3.Causticliquid/chemicalburnandtoxicgasinhalation

hazards—wearhand,skin,eye,andrespiratoryprotection.

decal120-0623

120-0623

1.Towhitchlocation

2.Tiedownlocations

3.Warning—ReadtheOperator'sManual.

decal120-0624

120-0624

1.Crushing/dismembermenthazardofbystanders—donot

exitorenterthemachinewhileitismoving;stopthe

machinebeforeenteringorexiting.

2.Falling,crushinghazard—noridersontank;keeparms

andlegsinsideofthevehicleatalltimes,usepassenger

handholds.

decal120-0625

120-0625

1.Pinchpoint,hand—keephandsaway.

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts,keepallguardsandshieldsinplace.

decal127-6976

127-6976

1.Decrease2.Increase

11

decal127-6979

127-6979

1.Pump-returnow3.Agitationow

2.Flow

decal127-6981

127-6981

1.Bypass-returnow

3.Boomspray

2.Flow

decal127-6982

127-6982

1.Pump-returnow

2.Boomspray

decal132-7689

132-7689

1.Auto

7.Rinsesystem—off

2.Spraymode8.Sonicsensor—on

3.Manualspraymode

9.Sonicsensor—off

4.Foammarker—on10.Applicationrateincrease

5.Foammarker—off

11.Applicationratedecrease

6.Rinsesystem—on

decal132-7708

132-7708

1.Headlight—on3.Horn

2.Headlight—off

12

decal133-2758

133-2758

1.TecLogic—2A8.Tecpower—7.5A

2.Tecpower—7.5A

9.Cruisecontrol—10A

3.Extrafuseslot—10A10.InfoCenter—1A

4.Ignition—15A11.Boomandheadlight—

30A

5.Tecpower—7.5A

12.USBpower—15A

6.Boomcontrol—10A13.Tankspray—40A

7.Worklight—15A

decal120-0619

120-0619

1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive

slowlywhenturning;usecautionanddriveslowlywhen

travelingacrossorupanddownslopes.

2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe

ignitionkey,andturnittotheSTARTposition.

3.Warning—stayawayfrommovingparts,keepallguardsand

shieldsinplace.

7.Toshutofftheengine,pressthebrake,ensurethatthe

tractionpedalisintheNeutralposition,settheparkingbrake,

releasethebrake,andremovethekey.

4.Crushing/dismembermenthazardofbystanders—donotstart

theenginewhileenteringorexitingthevehicle;engagethe

parkingbrake,insertthekey,andstarttheenginewhile

seatedinthedriver’sseat.

13

decal132-7695

132-7695

1.Pump—on

5.Speedcontrol—on

9.Lowertherightboom.

13.Leftboomspray

2.Pump—off6.Speedcontrol—off

10.Raisetherightboom.

14.Centerboomspray

3.Agitation—on

7.Lowertheleftboom.11.Enginespeed—fast

15.Rightboomspray

4.Agitation—off

8.Raisetheleftboom.

12.Enginespeed—slow

decal132-7786

132-7786

1.Spray—off3.USB

2.Spray—on

14

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Checktheboom-hingesprings.

2

Nopartsrequired

–

Removetheshippingbumper.

MediaandAdditionalParts

Description

Qty.

Use

Ignitionkey2

Operator'sManual

1

Engineowner'smanual1

PartsCatalog

1

Operatortrainingmaterials

1

Screenlter

2

Readthemanualsandwatchthetrainingmaterialsbefore

operatingthemachine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertothe

Operator’sManualsuppliedwiththesystem.

Important:Thissprayerissoldwithoutnozzlesandaapplication-ratecontroller.AManualSpray

OperationKitisnecessaryfortheproperfunctionofthemachine.

Tousethesprayer,youmustobtainandinstallnozzles.ContactyourToroDistributorforinformation

ontheavailableboomkitandaccessories.

Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyoudonotusethebase

modelSpraySystem),adjusttheboom-bypassvalvessothatthepressureandapplicationrateremains

thesameforallboomswhenyouturn1ormoreboomsoff.RefertoCalibratingtheBoom-Bypass

ValvessectionintheOperationsection.

15

1

CheckingtheBoom-Hinge

Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwith

theboom-hingespringsundertheincorrect

compressioncoulddamagetheboomassembly.

Measurethespringsandusethejamnutto

compressthespringsto3.96cm(1.56inches),if

necessary.

Thesprayermaycomewiththeboomextensions

swungforwardtofacilitatepackagingofthemachine.

Thespringsarenotfullytightenedatthetimeof

manufacturetoallowtheboomstobeinthisposition

forshipping.Beforeoperatingthemachine,adjustthe

springstothecorrectcompression.

1.Ifnecessary,removethepackingcomponents

thatsecuretherightandleftextensionbooms

duringshipping.

2.Supporttheboomswhiletheyareextendedto

theSPRAYposition.

3.Attheboomhinge,measurethecompressionof

theupperandlowerspringswhilethebooms

areintheirextendedposition(Figure3).

A.Compressallspringsuntiltheymeasure

3.96cm(1.56inches).

B.Usethejamnuttocompressanysprings

thatmeasuregreaterthan3.96cm(1.56

inches).

g035648

Figure3

1.Boom-hingespring

3.Compressedspring

dimension3.96cm(1.56

inches)

2.Jamnut

4.Repeattheprocedureforeachspringonboth

boomhinges.

5.Movetheboomsintothetransport‘X’position;

refertoOperatingtheBooms(page29).

16

2

RemovingtheShipping

Bumper

NoPartsRequired

Procedure

1.Removethebolts,washers,andnutsthat

securetheshippingbumpertothefrontchassis

plate(Figure4).

g028179

Figure4

1.Nut3.Washer

2.Shippingbumper

4.Bolt

2.Removetheshippingbumperfromthemachine

(Figure4).

Note:Discardthebolts,washers,nuts,and

shippingbumper.

17

ProductOverview

g032456

Figure5

1.Passengerseat

4.Roll-overProtectionSystem(ROPS)

7.Pump

2.Operator’sseat

5.Tanklid8.Battery

3.Fresh-watertank

6.Chemicaltank

9.Worklights

g032457

Figure6

1.Boom-controlcylinder4.Fueltank

7.Centerboomsection

2.Boom-transportcradle5.Hydraulictank8.Tank-drainvalve

3.Valvemanifolds

6.Rightboomsection

9.Leftboomsection

18

Controls

g032467

Figure7

1.Work-lightswitch4.Fuelgauge

7.InfoCenter

10.Ignitionswitch

2.Steeringwheel

5.Passengerhandhold

8.QuickFind™console

3.Pressuregauge

6.Storagecompartment

9.Armrest

VehicleControls

TractionPedal

Thetractionpedal(Figure8)controlsthemovement

ofthemachine,bothforwardandreverse.Usingthe

heelandtoeoftherightfoot,pressthetopofthe

pedaltomoveforwardorthebottomofthepedalto

movethemachineinreverse.Releasethepedalto

slowandstopthemachine.

Important:Ensurethatyouallowthemachine

tocometoastopbeforeswitchingbetweenthe

FORWARDandtheREVERSEpositions.

Note:Thefartheryoupressthepedalineither

direction,thefasterthemachinetravels.Toobtain

maximumforwardspeed,setthethrottlelevertothe

FASTpositionandpressthetractionpedalalltheway

forward.

Note:Togetmaximumpowerunderheavyloador

whenascendingahill,havethethrottleintheFAST

positionwhilepressingthetractionpedalslightlyto

keeptheenginespeedhigh.Whentheenginespeed

beginstodecrease,releasethetractionpedalslightly

toallowtheenginespeedtoincrease.

g032468

Figure8

1.Parking-brakepedal3.Tractionpedal

2.Brakepedal

19

BrakePedal

Usethebrakepedaltostoporslowthemachine

(Figure8).

CAUTION

Ifyouoperatethemachinewithpoorly

adjustedorwornbrakes,youcouldlose

controlofthemachine,resultinginserious

injuryordeathtoyouorbystanders.

Alwayscheckthebrakesbeforeoperatingthe

machineandkeepthemproperlyadjusted

andrepaired.

ParkingBrake

Theparkingbrakeisapedalthatislocatedtotheleft

ofthebrakepedal(Figure8).Settheparkingbrake

wheneveryouplanonleavingtheseattopreventthe

machinefromaccidentlymoving.T osettheparking

brake,pressthebrakepedaland,whileholdingthe

brake,presstheparking-brakepedal.T oreleasethe

parkingbrake,pressandreleasethebrakepedal.If

themachineisparkedonasteepgrade,applythe

parkingbrakeandplacechocksonthedownhillside

ofthewheels.

IgnitionSwitch

Theignitionswitch(Figure8),usedtostartandshut

offtheengine,has3positions:OFF,ON/PREHEAT,

andSTART.

Speed-LockSwitch

Thespeed-lockswitchlocksthepositionofthetraction

pedalatthetimethattheswitchisset(Figure9).This

ensuresthatthemachinetravelsataconstantspeed

whileyouaredrivingthemachineonlevelground.

g032469

Figure9

1.Centerconsole

3.Throttlelever

2.Speed-lockswitch

ThrottleLever

Thethrottlelever,locatedonthecontrolpanel

betweentheseats(Figure9),controlsthespeedof

theengine.Pushtheleverforwardtoincreasethe

enginespeedandpullitrearwardtodecreasethe

enginespeed.

Work-LightSwitch

Toggletheswitchtooperatetheheadlights(Figure

9).Pushitforwardtoturnthelightsonandrearward

toturnthemoff.

FuelGauge

Thefuelgaugeonthedashofthemachineand

displaysthelevelofthefuelinthetank(Figure7).

20

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Toro Multi Pro 5800-G Turf Sprayer User manual

Toro Multi Pro 5800-G Turf Sprayer User manual

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