Kuschall Champion User manual

Kuschall
Brand
Kuschall
Model
Champion
Type
User manual
Küschall®Champion
enActivewheelchair
ServiceManual
PROVIDER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.
©2019InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare
Corporationoritssubsidiariesunlessotherwisenoted.
Contents
1General.........................................4
1.1Introduction..................................4
1.2SymbolsinThisManual..........................4
2Safety..........................................5
2.1GeneralSafetyInformation.......................5
2.2Personalsafetyinformation.......................5
2.3Generalrepairinformation.......................5
3ProductOverview.................................7
3.1Mainpartsofthewheelchair.....................7
3.2Dimensions...................................7
4Servicing........................................8
4.1Inspectionchecklist.............................8
4.2Spareparts...................................8
5Reconditioning....................................9
5.1Cleaning.....................................9
5.2Disinfection...................................9
5.3Materials....................................9
5.4Reconditioningscheme..........................10
6Instructions......................................11
6.1Frameoverview...............................12
6.1.1Replacingtheframe..........................12
6.1.2Replacingthefoldingfrontframe(SKoption).......12
6.2Seat........................................13
6.2.1Adjustingthefrontseat-to-oorheight(FSTF).......13
6.2.2Adjustingtherearseat-to-oorheight(RSTF).......17
6.2.3Replacingtheseatcover......................17
6.3Adjustingthefoldingmechanism...................18
6.4Backrest.....................................19
6.4.1Tensionadjustablebackrest....................19
6.4.2Backrestheight(BH).........................21
6.4.3Backrestangle(BA)..........................22
6.4.4Pushhandles/telescopictubes.................22
6.4.5Installingthestabilisationbar...................25
6.5Footrests.....................................26
6.5.1Replacingthefootrest........................27
6.5.2Replacingthefootplate.......................27
6.5.3Turningthefootplate........................27
6.5.4Adjustingthefootplateangle..................28
6.6Sideparts.....................................29
6.6.1Installingtheclothes-guard....................29
6.6.2Installingthemudguard.......................31
6.6.3Installing/adjustingthesiderest.................32
6.6.4Installingthetubulararmrest...................32
6.7Castors......................................33
6.7.1Replacingthecastorwheel.....................33
6.7.2Replacingthecastorfork......................33
6.7.3Checkingandadjustingthecastorangle...........34
6.7.4Checkingandadjustingthedriftangle............34
6.7.5Installing/shiftingthecastorforksupporteronthe
frame....................................35
6.8Rearwheels..................................35
6.8.1Repositioningtherearwheels..................35
6.8.2Wheelcamber,adaptersleeves.................35
6.8.3Adjustingtheremovableaxle...................36
6.8.4Installingdistancesleevesforrearwheels..........36
6.8.5Adapterplate—Adjustingthefoldingunit/
Installingtheadapterplate....................36
6.8.6Repairingorchanginganinnertube..............37
6.8.7Replacingasolidtire.........................37
6.8.8Replacingrearwheelspokes...................37
6.9Parkingbrakes.................................38
6.9.1Installingtheparkingbrake....................38
6.9.2Adjustingtheparkingbrake....................38
6.10OptionsandAccessories........................39
6.10.1Installingtheantitipper......................39
6.10.2Installingthetipperaidand/orcaneholder.......40
6.10.3Installingtheposturebelt.....................41
6.10.4Installingthepositioningbelt..................41
Küschall®Champion
1General
1.1Introduction
Thisdocumentcontainsimportantinformationaboutassembly,adjustmentandadvancedmaintenanceoftheproduct.
Toensuresafetywhenhandlingtheproduct,readthisdocumentandtheusermanualcarefullyandfollowthesafety
instructions.
FindtheusermanualonInvacare’swebsiteorcontactyourInvacarerepresentative.Seeaddressesattheendofthis
document.
Invacarereservestherighttoalterproductspecicationswithoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethelatestversion.YoundthelatestversionasaPDFontheInvacare
website.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexampleproductsafetynoticesandproductrecalls,contactyourInvacare
representative.Seeaddressesattheendofthisdocument.
1.2SymbolsinThisManual
Symbolsandsignalwordsareusedinthismanualandapplytohazardsorunsafepracticeswhichcouldresultinpersonal
injuryorpropertydamage.Seetheinformationbelowfordenitionsofthesignalwords.
WARNING
Indicatesahazardoussituationthatcouldresultinseriousinjuryordeathifitisnotavoided.
CAUTION
Indicatesahazardoussituationthatcouldresultinminororslightinjuryifitisnotavoided.
IMPORTANT
Indicatesahazardoussituationthatcouldresultindamagetopropertyifitisnotavoided.
Tips
Givesusefultips,recommendationsandinformationforefcient,trouble-freeuse.
Tools
Identiesrequiredtools,componentsanditemswhichareneededtocarryoutcertainwork.
41659360-B
Safety
2Safety
2.1GeneralSafetyInformation
WARNING!
Riskofinjuryordamagetoproperty
–Theproceduresinthismanualmustonlybeperformedbyaqualiedtechnician.
–Useonlyoriginalaccessoriesandspareparts.
–Donothandlethisproductoranyavailableoptionalequipmentwithoutrstcompletelyreadingand
understandingtheseinstructionsandanyadditionalinstructionalmaterialsuchasusermanuals,installation
manualsorinstructionsheetssuppliedwiththisproductoroptionalequipment.
–Aftereachassembly,checkthatallttingsareproperlytightenedandthatallpartshavethecorrectfunction.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbeforeservicing.
IMPORTANT!
Assemblyofaccessoriesmightnotbedescribedinthisservicemanual.Refertothemanual,deliveredwith
theaccessory.
–AdditionalmanualscanbeorderedfromInvacare.Seeaddressesattheendofthisdocument.
–Duetoregionaldifferences,refertoyourlocalInvacarecatalogorwebsiteforavailableaccessoriesorcontact
yourlocalInvacarerepresentative.Seeaddressesattheendofthisdocument.
IMPORTANT!
Somereplacementpartsareonlyavailableasakit.Alwaysusethecompletenewkitwhenreplacingapart.
–SparepartscanbeorderedfromInvacare.RefertoyourlocalInvacarewebsitetoaccesstheelectronic
sparepartscatalogue(ESPC).
IMPORTANT!
Refertotheusermanualofthisproductforinformationon
–Technicaldata
–Productcomponents
–Labels
–Additionalsafetyinstructions
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
2.2Personalsafetyinformation
Thesesafetyinstructionsareintendedtohelpavoidaccidentsduringworkandmustbeobservedunderallcircumstances.
Allemployeescomingintocontactwithcontaminatedproductsmustregularlyconsultacompanydoctor.Workclothing
andpersonalprotectiveequipmentmustbeavailableinnecessaryquantitiesandbeinpropercondition.Reliablehand
andsurfacedisinfectionmustbeensured.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbeforecarryingoutrepairs.
2.3Generalrepairinformation
Repairsrequireahighlevelofexpertise.Theseassemblyinstructionsthereforebreakdownthevarioustasksinto
3categories:
RequirementSymbol
Easy–technicalunderstandingrequired■□□
Medium–technicalknowledgerequired■■□
Difcult–technicalknowledgeandexpertiseinassemblingrequired■■■
Therequiredtoolsandtheirsizesarelistedbeforetheinstructions.
1659360-B5
Küschall®Champion
IMPORTANT!
–Ifpossible,continuetousetheoldidenticationlabel;ifthisisnotpossible,thenewidenticationlabelmust
containthesameinformationandtheoldserialnumber.(Replacementofsparepartswithserialnumbers).
–Whencomponentsarereplaceditisnecessarytoensurethetraceabilityofthecomponentsreplaced.
–Ifscrewswiththreadlockerareloosened,thesemustbereplacedwithnewscrewswiththreadlocker.
Alternatively,newthreadlockermustbeapplied.
–Ifscrewswithcirclipringsareloosened,thesemustbereplacedwithnewones.
–Partsthatbecomedamagedduringremovalmustbereplacedwithnewones.
–Allboltsmustbetightenedwiththetorquespeciedinthefollowinginstructions.
Fasteningwithhexagonsocketbolts
Hexagonsocketboltsarenotdesignedtowithstandan
excessiveapplicationofforce.Whentighteningorundoing
ahexagonsocketbolt,forceshouldbeappliedtothenut
whereverpossibletoavoiddamagingthebolt.
Tighteningandundoing
Turnthenutusingasocketspanner(onlyuseanopen-end
spannerifthereisinsufcientspace),usingtheAllenkey
simplytostoptheboltturning.
Tighteningandundoingwhennonutispresent
Ifahexagonsocketboltisscreweddirectlyintoathread,
theboltmustbetightenedusingtheAllenkey.
EnsurethattheAllenkeyisofgoodqualityandnotworn.
61659360-B
ProductOverview
3ProductOverview
3.1Mainpartsofthewheelchair
ABackrest
BClothes-guard
CSeatwithcushion
DFrame
EFootrest
FCastorforkwithcastorwheel
GParkingbrake
HRearwheelwithhandrimandquick-releaseaxle
IFoldingmechanism
3.2Dimensions
ASeatdepth(SD)340–480mm,inincrementsof20mm
BBackrestangle(BA)76°/80,5°/85°/89,5°/94°
CLowerleglength
(LLL)
320–500mm,inincrementsof10mm
DFrontseat-to-oor
height(FSTF)
450–540mm,steplessadjustable
ERearseat-to-oor
height(RSTF)
390–490mm,steplessadjustable
FBackrestheight
(BH)
300–465mm,inincrementsof15mm
GTotallength(TL)75°:approx.825–1190mm
90°:approx.775–1140mm
HSeatwidth(SW)360–480mm,inincrementsof20mm
ITotalwidth(TW)
Totalwidth,folded
Seatwidthplus160–240mm
approx.280–340mm
JTotalheight(TH)690–955mm
1659360-B7
Küschall®Champion
4Servicing
4.1Inspectionchecklist
Generalinspection☺☹
Istheproductingoodconditionandisitcomplete(productandaccessories)?☐☐
Istheproductfreefromdamageorweaknessesofanykind?☐☐
Doestheproductoperatecorrectlyundernominalload?☐☐
Istheproductfullyfunctionalinaccordancewiththeusermanual?☐☐
Eradicationoffaults☺☹
Haveallthefaultsfoundbeeneliminatedandhavefaultycomponentsbeenreplaced?☐☐
Areallscrews/boltsrmlyttedandistheproductsecurelyassembled?☐☐
Completionofchecks☺☹
Istheproducttechnicallyandfunctionallysafe?☐☐
Hastheproductbeencleanedanddisinfected?☐☐
Istheidenticationlabeleasilyreadableandisitsecurelymountedontheproduct?☐☐
Istheproductaccompaniedbythelatestrevisionoftheusermanual?☐☐
4.2Spareparts
WARNING!
Originalsparepartsmustbeusedinallrepairs.Otherwisethewarrantyandproductdeclarationofconformity
shallberenderedinvalid.
AllsparepartsmustbeobtainedfromtheInvacarecustomerservicedepartment.Anelectronicsparepartscatalogue
canbefoundonyourlocalInvacarewebsite.
WARNING!
Riskofinjuryduetodamagedorwornparts
Somereplacementpartsareonlyavailableasakit.
–Alwaysusethecompletenewkitwhenreplacingapart.
81659360-B
Reconditioning
5Reconditioning
5.1Cleaning
IMPORTANT!
–Theproductdoesnottoleratecleaninginautomaticwashingplants,withhigh-pressurecleaningequipmentor
steam.
IMPORTANT!
Dirt,sandandseawatercandamagethebearingsandsteelpartscanrustifthesurfaceisdamaged.
–Onlyexposethewheelchairtosandandseawaterforshortperiodsandcleanitaftereverytriptothebeach.
–Ifthewheelchairisdirty,wipeoffthedirtassoonaspossiblewithadampclothanddryitcarefully.
1.Removeanyaccessoriestted(onlyaccessorieswhichdonotrequiretools).
2.Wipedowntheindividualpartsusingaclothorsoftbrush,ordinaryhouseholdcleaningagents(pH=6-8)and
warmwater .
3.Rinsethepartswithwarmwater .
4.Thoroughlydrythepartswithadrycloth.
Carpolishandsoftwaxcanbeusedonpaintedmetalsurfacestoremoveabrasionsandrestoregloss.
Cleaningupholstery
Forcleaningupholsteryrefertotheinstructionsonthelabelsoftheseat,cushionandbackrestcover .
5.2Disinfection
Informationonrecommendeddisinfectantsandmethodscanbefoundonhttps://vah-online.de/en/for-users.
1.Wipedownallgenerallyaccessiblesurfaceswithasoftclothandordinaryhouseholddisinfectant.
2.Allowtheproducttoair-dry.
5.3Materials
ThecomponentsusedtomanufactureKüschall®wheelchairsconsistoffollowingmaterials:
FrametubesAluminum
BackresttubesAluminum
FoldingmechanismAluminum
Seatcover/BackrestcoverPA/PE/PVC
PushhandlesSteel/Aluminum/TPE
Clothesguard/MudguardCarbonFiberorPlastic
CastorforksAluminum
LegrestAluminum
FootrestCarbonFiberorPlastic
Supportingparts/AttachmentsSteel/Aluminum
ScrewsandboltsSteel
Allcomponentshaveeitheraprotectivecoatingorarecorrosionresistant.
1659360-B9
Küschall®Champion
5.4Reconditioningscheme
Thefollowingitemsmustbereviewedandcheckedwhenreconditioningisrequired:
SymptomsFaultsSolution
Incorrecttyrepressureonone
rearwheel
Correcttyrepressure,seeusermanual Thewheelchairdoesnot
travelinastraightline
OneormorespokesbrokenReplacebrokenspoke(s)
SpokestightenedunevenlyTightenloosespoke(s)
Castorwheelbearingsaredirtyor
damaged
Cleanorreplacethebearingsorthecompletecastor
wheel6.7.1Replacingthecastorwheel,page33
SupportbearingsinforksfaultyReplacethesupportbearings,see6.7.2Replacingthe
castorfork,page33
Castorordriftangle,leftand
right,uneven
Bearingblockofcastorforkisnot
vertical
Adjustthecastoranddriftangle,see6.7.3Checkingand
adjustingthecastorangle,page34and6.7.4Checking
andadjustingthedriftangle,page34
Castorwheelsnotsettothesame
height
Positionthefrontwheelsinsuchawaythattheytouch
thegroundatthesametime,see6.7.5Installing/shifting
thecastorforksupporterontheframe,page35
Rearwheelsnotparalleloraxles
notaligned
Adjusttheprestressloadonthefoldingmechanism
and/orthetrail,see6.3Adjustingthefoldingmechanism,
page18
Rearwheelsaremountedtoofar
forwards
Mounttherearwheelsfurtherback,see6.8.1
Repositioningtherearwheels,page35
Thewheelchairtipstoo
easily
BackrestangletoolargeReducebackrestangle,see6.4.3Backrestangle(BA),
page22
Mounttheadapterplateloweronthesideprole,
see6.8.5Adapterplate—Adjustingthefoldingunit/
Installingtheadapterplate,page36
Seatangletoolarge
Installasmallercastorfork,see6.7.2Replacingthe
castorfork,page33
Incorrecttyrepressureinoneor
bothreartyres
Correcttyrepressure,seeusermanual Theparkingbrakes
aregrippingpoorlyor
asymmetricallyBrakesettingincorrectCorrectbrakesetting,see6.9.2Adjustingtheparking
brake,page38
Incorrecttyrepressureinoneor
bothrearwheels
Correcttyrepressure,seeusermanual Therollingresistanceis
veryhigh
RearwheelsnotparallelMakerearwheelsparallel,see6.8.2Wheelcamber,
adaptersleeves,page35
BearingsaredirtyorfaultyReplacethebearings,see6.7.1Replacingthecastor
wheel,page33
Toolittletensionontheclevispin
housing
Tightenthenutonthecastorforkslightly,see6.7.2
Replacingthecastorfork,page33
Thecastorswobblewhen
movingfast
CastorwheeliswornoutReplacethecastorwheel,see6.7.1Replacingthecastor
wheel,page33
Thecastorwheelisstiff
orstuck
BearingsaredirtyorfaultyReplacethebearings,see6.7.1Replacingthecastor
wheel,page33
Thewheelchairisvery
difculttounfold
ThebackrestcoveristootightLoosenthetopmosthookandloopbandofthebackrest
coveralittle,seeusermanual
Thefoldingmechanismisnot
properlyclosed
Checkfoldingmechanismandremovedirtifnecessary Handlingseemsimprecise
FoldingmechanismismisalignedRealignthefoldingmechanism,see6.3Adjustingthe
foldingmechanism,page18
101659360-B
Instructions
6Instructions
1659360-B11
Küschall®Champion
6.1Frameoverview
TheKüschall®Championframeismadefromaluminum.Thereareframeanglesof75°and85°available.
6.1.1Replacingtheframe
Allenkey(5mm)/Socketspanner(10)■■□
1.Loosenandremovebolts,nutsandwashersB.
2.PulltheframeCoutofthesidesupportersA.
3.Replacetheframewithanewone.
4.Reinsertandtightenbolts,nutsandwashersB.
B=13Nm
6.1.2Replacingthefoldingfrontframe(SKoption)
Allenkey(4mm/5mm),mountinggrease■■□
1.LightlygreaselockingpinCandspringD.
2.Placethespringandlockingpinintotheinnerholeof
thelowerframejointA.
3.Pressthelockingpinagainstthespringandalignthe
holeoflockingpinwiththeoblongholeofthelower
framejoint.
4.MountthepressbuttonFusingscrewJthroughthe
oblongholeintothethreadofthelockingpin.
IMPORTANT!
–Makesurethatthepressbuttonismountedintothe
oblongholefreeofplayandalsomovableagainst
thespring.
5.LightlygreasethejointaxleE.
6.AligntheholeofthelowerframejointAwiththe
holeoftheupperframejointB,inserttheaxlejoint
andscrewbothpartstogetherusingscrewsHand
washersI.Tightenasmuchaspossiblewithoutlimiting
movementbetweenAandB.
IMPORTANT!
–Makesurethattheassemblyisfreeofplayandalso
axiallymovablewithouteffort.
IMPORTANT!
Riskofdamagetotheassemblypart
TheassemblyholeforthegrubscrewGinthelower
framejointisslightlyangledupwards.
–Observethecorrectangleoftheassemblyholethread
whilescrewinginthegrubscrew.
7.PushdownbuttonFagainstthespringandscrewthe
grubscrewGintotheadjustmentholeofthelower
framejoint.
8.Adjustthegrubscrewtothepositionthattheframe
jointengagessecurelyandhasnoplay.
9.Carryoutthesamesettingsonbothsides.
0
0
F
121659360-B
Instructions
6.2Seat
6.2.1Adjustingthefrontseat-to-oorheight(FSTF)
Thefollowingpossibilitiesareavailabletoadjustthefrontseat-to-oorheight(FSTF):
•Replacethecastorwheelwithalargerorsmallerone,seechapter6.7.1Replacingthecastorwheel,page33.
•Replacethecastorforkwithalargerorsmallerone,seechapter6.7.2Replacingthecastorfork,page33.
•Movethesidesupportontheframe,seechapter6.8.1Repositioningtherearwheels,page35.
Adjustingthefrontseatheightchangestheseatangle.Itmaybenecessarytoadjusttherearseatheight
correspondingly.
Ensurethattherearwheelsareparallelafterchangingthefrontseatheight.Ifrequired,theymustbereadjusted,
seechapter6.8.2Wheelcamber,adaptersleeves,page35.
Afteradjustingthefrontseatheighttheverticalityofthecastorpinsneedstobecheckedandadjusted,ifnecessary.See
6.7.4Checkingandadjustingthedriftangle,page34.
A
B
C
D
E
F
G
H
x[mm]:Distancefromcastorsupportertotheendofthe
frametube.Seethefollowingtable.
FourcastorforksavailablewithmountingpositionsA–
H.Seethefollowingtable.
Frontseatheight(FSTF)perframetype,castorforkandcastorwheels
FrametypeFrame75°longFrame75°short
Seatdepth
(SD)[mm]
340–380(1)400–480340–380(1)400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
540490——F/26—F/23E/23——————
540480——G/33—G/33F/33——————
540470——G/27—G/30F/30——————
530490—F/29E/29F/24E/24D/24——————
530480—F/23E/23G/34F/34E/34——————
530470—G/30F/31G/30F/30E/30——————
530460—G/26F/25G/27F/28E/28——————
520490F/30E/30D/30E/24D/24C/24——————
520480F/26E/26D/26F/34E/34D/34——————
520470G/34F/34E/34F/31E/31D/31——————
520460G/28F/28E/28G/28E/28D/28——————
520450G/26G/35F/35F/25E/25D/25——————
510490E/32D/32C/32D/23C/23B/23—————F/26
510480E/28D/28C/28E/34D/34C/34—————F/24
510470E/23D/23C/23E/31D/31C/31—————G/35
510460F/32E/32D/32E/28D/28C/28—————G/32
1659360-B13
Küschall®Champion
FrametypeFrame75°longFrame75°short
Seatdepth
(SD)[mm]
340–380(1)400–480340–380(1)400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
510450F/26E/26D/26E/26D/26C/26—————G/30
510440G/33F/33E/33F/35E/35D/35—————G/26
500490D/34C/34B/34C/23B/23B/37——E/23—F/25E/25
500480D/30C/30B/30D/34C/34B/35——F/33—F/23E/23
500470D/26C/26B/26D/31C/31B/32——F/29—G/34F/34
500460E/33D/33C/33D/28C/28B/29——F/25—G/32F/32
500450E/29D/29C/29D/26C/26B/26——G/33—G/30F/30
500440E/23D/23C/23D/23C/23B/23——G/28—G/28F/28
500430F/31E/31D/31E/33D/33C/33——G/26—G/26F/25
490490C/35B/34B/48C/35B/34B/50—E/24D/24F/24E/24D/24
490480C/31B/30B/45C/33B/32B/48—F/34E/34F/23E/23D/23
490470C/27B/27B/41C/31B/30B/46—F/30E/30G/34F/34E/34
490460C/23B/23B/36C/29B/28B/43—F/26E/26G/32F/32E/32
490450D/31C/31B/31C/27B/27B/40—G/35F/35G/30F/30E/30
490440D/26C/26B/26C/23B/23B/37—G/30F/31G/27F/27E/27
490430E/33D/33C/33D/33C/33B/34—G/26F/26G/26F/25E/25
490420E/28D/28C/28D/30C/30B/31—G/26G/34G/26G/35F/35
480480B/33A/32B/58B/33A/32B/61F/34E/34D/34F/34E/34D/34
480470B/29A/28B/55B/31A/30B/59F/31E/31D/31F/33E/33D/33
480460B/25A/24B/51B/28A/28B/57F/28E/28D/28F/31E/31D/31
480450C/33B/32B/47B/27A/26B/54F/24E/24D/24F/29E/29D/29
480440C/29B/29B/42B/24A/23B/52G/32F/32E/32F/27E/27D/27
480430C/23B/23B/37C/35B/33B/49G/28F/28E/28F/25F/25D/25
480420D/31C/31B/31C/32B/29B/45G/26F/23E/23G/35F/35E/35
480410D/25C/25B/25C/30B/28B/42G/26G/32F/32G/32F/32E/32
470470A/31A/42B/69A/31A/43B/72E/32D/32C/32E/32D/32C/32
470460A/26A/38B/65A/29A/41B/70E/28D/28C/28E/30D/30C/30
470450B/35A/34B/62A/27A/39B/68E/25D/25C/25E/29D/29C/29
470440B/30A/30B/58A/24A/37B/66F/34E/34D/34E/27D/27C/27
470430B/26A/25B/53B/34A/34B/63F/30E/30D/30E/25D/25C/25
470420C/34B/33B/48B/31A/31B/60F/25E/25D/25F/35E/35D/35
470410C/28B/28B/42B/28A/28B/56G/33F/33E/33F/32E/32D/32
470400B/35C/35B/36B/25A/24B/53G/27F/29E/29F/29E/29D/29
460460A/41A/52B/79A/41A/54B/83D/29C/29B/29D/30C/30B/29
460450A/37A/49B/76A/39A/52B/81D/26C/26B/26D/28C/28B/28
460440A/33A/45B/72A/37A/50B/79E/35D/35C/35D/26C/26B/26
460430A/28A/41B/68A/35A/48B/77E/31D/31C/31D/24C/24B/24
141659360-B
Instructions
FrametypeFrame75°longFrame75°short
Seatdepth
(SD)[mm]
340–380(1)400–480340–380(1)400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
460420A/23A/36B/64A/32A/45B/74E/27D/27C/27E/35D/35C/35
460410B/32A/31B/59A/29A/42B/71E/23D/23C/23E/32D/32C/32
460400B/26A/25B/54A/26A/39B/68F/31E/31D/31E/30D/30C/30
460390C/33B/33B/48B/35A/35B/64F/26E/26D/26E/28D/28C/28
450450A/52A/63B/90A/52A/65B/94C/27B/26B/40C/27B/26B/39
450440A/47A/59B/86A/50A/63B/92C/23B/23B/36C/25B/25B/38
450430A/43A/55B/83A/48A/61B/90D/33C/33B/33C/23B/23B/36
450420A/39A/51B/79A/46A/59B/87D/29C/29B/29D/34C/34B/34
450410A/34A/47B/75A/43A/56B/84D/25C/25B/25D/32C/32B/32
450400A/29A/42B/70A/40A/53B/81E/33D/33C/33D/30C/30B/29
450390A/23A/36B/65A/37A/49B/78E/29D/29C/29D/28C/28B/28
FrametypeFrame90°longFrame90°short
Seatdepth
(SD)[mm]
340–380(1)400–480340–380(1)400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
540490——E/23—F/32D/32——————
540480——F/31—F/30D/30——————
540470——F/27—F/28E/28——————
540460——E/29—F/25E/25——————
540450——G/31—G/35F/35——————
540440——G/29—G/32F/32——————
530490—E/24D/24F/31E/31D/31——————
530480—F/32E/32F/29E/29D/29——————
530470—F/29E/29F/27E/27D/27——————
530460—F/24E/24F/25E/25D/25——————
530450—G/32F/32G/35F/35E/35——————
530440—G/29F/27G/33F/33E/33——————
530430—G/29G/34G/30F/30E/30——————
520490E/25D/25C/25E/30D/30C/30——————
520480F/34E/34D/34E/28D/28C/28——————
520470F/30E/30D/30E/27D/27C/27——————
520460F/26E/26D/26E/25D/25C/25——————
520450G/35F/35E/35F/35E/35D/35——————
520440G/31F/30E/30F/33E/33D/33——————
520430G/29F/25E/25F/30E/30D/30——————
1659360-B15
Küschall®Champion
FrametypeFrame90°longFrame90°short
Seatdepth
(SD)[mm]
340–380(1)400–480340–380(1)400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
520420G/29G/31F/32F/27E/27D/27——————
510480E/35D/35C/35D/27C/27B/27—————F/33
510470E/32D/32C/32D/26C/26B/26—————F/32
510460E/28D/28C/28D/24C/24B/24—————F/30
510450E/24D/24C/24E/35D/35C/35—————F/29
510440F/32E/32D/32E/33D/33C/33—————F/27
510430F/27E/27D/27E/31D/31C/31—————F/25
510420G/35F/35E/35E/28D/28C/28—————G/35
510410G/29F/27E/27E/27D/27C/27—————G/33
500470D/33C/33B/32C/25B/25B/37——E/25—F/31E/31
500460D/29C/29B/29C/23B/23B/36——F/35—F/30E/30
500450D/25C/25B/25D/34C/34B/34——F/32—F/28E/28
500440E/34D/34C/34D/32C/32B/32——F/28—F/26E/26
500430E/29D/29C/29D/31C/31B/30——F/24—F/24E/24
500420E/24D/24C/24D/28C/28B/28——G/33—G/35F/35
500410F/32E/32D/32D/25C/25B/25——G/29—G/33F/33
500400F/27E/27D/27E/35D/35C/35——G/29—G/30F/30
490460C/30B/30B/42C/35B/34B/47—E/23D/23F/28E/28D/28
490450C/26B/26B/39C/34B/33B/46—F/33E/33F/27E/27D/27
490440C/23B/23B/35C/32B/31B/45—F/29E/29F/25E/25D/25
490430D/31C/31B/31C/30B/29B/43—F/25E/25F/23E/23D/23
490420D/27C/27B/27C/28B/28B/41—G/34F/34G/35F/35E/35
490410E/35D/35C/35C/25B/25B/38—G/30F/30G/32F/32E/32
490400E/30D/30C/30C/23B/23B/36—G/29F/25G/30F/30E/30
490390E/27D/27C/27D/32C/32B/33—G/29G/33G/29F/28E/28
480450B/27A/26B/53B/30A/31B/58F/33E/33D/33E/25D/25C/25
480440B/24A/23B/49B/31A/30B/56F/30E/30D/30E/24D/24C/24
480430C/34B/33B/46B/30A/28B/55F/27E/27D/27E/23D/23C/23
480420C/29B/29B/42B/27A/26B/53F/23E/23D/23F/34E/34D/34
480410C/24B/24B/37B/25A/24B/51G/30F/32E/32F/32E/32D/32
480400D/32C/32B/32C/35B/34B/49G/29F/27E/27F/30E/30D/30
480390D/27C/27B/27C/33B/32B/46G/29F/23E/23F/28E/28D/28
470440A/25A/36B/63A/30A/41B/68E/30D/30C/30D/23C/23B/23
470430B/34A/33B/60A/28A/40B/66E/27D/27C/27E/34D/34C/34
470420B/30A/29B/56A/27A/38B/65E/24D/24C/24E/33D/33C/33
470410B/26A/25B/52A/25A/36B/63F/34E/34D/34E/31D/31C/31
470400B/23B/35B/48B/35A/34B/61F/29E/29D/29E/29D/29C/29
161659360-B
Instructions
FrametypeFrame90°longFrame90°short
Seatdepth
(SD)[mm]
340–380(1)400–480340–380(1)400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
470390C/30B/30B/43B/33A/32B/59F/25E/25D/25E/27D/27C/27
460430A/35A/46B/73A/40A/51B/78D/28C/28B/28D/33C/33B/33
460420A/31A/43B/70A/38A/50B/77D/25C/25B/25D/32C/32B/32
460410A/28A/40B/66A/37A/49B/75E/34D/34C/34D/30C/30B/30
460400A/24A/36B/63A/35A/47B/74E/31D/31C/31D/29C/29B/29
460390B/32A/31B/58A/33A/45B/72E/27D/27C/27D/27C/27B/27
450420A/45A/57B/83A/50A/62B/88C/25B/25B/38C/31B/30B/43
450410A/42A/54B/80A/49A/60B/87D/35C/35B/35C/30B/29B/42
450400A/38A/50B/77A/47A/59B/86D/32C/32B/32C/28B/28B/41
450390A/34A/46B/73A/45A/57B/84D/28C/28B/28C/26B/26B/39
Lightgreytablecells:NotpossibleforSKoption
Darkgreytablecells:SKoptiononlypossibleas“MYKüschall”.
(1)ForSD380mm,5mmhavetobeaddedtothedimensionsinthetable.
ForSD340mm,5mmhavetoberemovedfromthedimensionsinthetable.
6.2.2Adjustingtherearseat-to-oorheight(RSTF)
Thefollowingpossibilitiesareavailabletoadjusttherearseat-to-oorheight(RSTF):
•Adjustingtheadapterplatetothefoldingunit,seechapter6.8.5Adapterplate—Adjustingthefoldingunit/
Installingtheadapterplate,page36.
•Replacingtherearwheelwithalargerorsmallerone.
Ensurethattherearwheelsareparallelafterchangingtherearseatheight.Readjustifrequired.Seechapter6.8.2
Wheelcamber,adaptersleeves,page35.
Ensurethatthecastorpinsareverticalafterchangingtherearseatheight.Readjustifrequired.Seechapter
6.7.4Checkingandadjustingthedriftangle,page34.
6.2.3Replacingtheseatcover
Allenkey(3mm)■■□
1.Fitseatcovertosidesupportsandframeonbothsides
usingboltsAandB.
A=13Nm
B=5Nm
1659360-B17
Küschall®Champion
6.3Adjustingthefoldingmechanism
Allenkey(3mm)/Wrench(16mm)/Feelergauge(0,2mm)■■□
1.Removetheend-stopnutCfromboltE.
2.ApplynewthreadlockingadhesiveonboltE.
3.Screwtheend-stopnutcompletelyontheboltagain,
butdonottighten.
4.AdjusttheendstopFofthefoldingunitbytightening
resp.looseningthegrubscrewD.
IMPORTANT!
Themainpurposeoftheend-stopsistoavoidany
torsionmovementofthefoldingmechanismwhile
drivingthewheelchaironuneventerrain.
–Makesurethattheendstopsdonothaveanycontact
tothefoldingmechanism(positionsAandB).
–Makesurethattheupperandloweredges(positions
AandB)oftheend-stopshaveadistanceof0.2mm
tothefoldingmechanism(checkwithfeelergauge).
IMPORTANT!
Theend-stopscanturnaroundtheirownaxisoncethey
areloose.
–Makesurethattheend-stopsarecompletely
horizontalwhenretighteningtheend-stopnut.
5.Tightentheend-stopnut.
6.Carryoutthesamesettingsonbothsides.
7.Checkthatthescissormechanismopensandcloses
easily.
Anoticeableresistancejustbeforethechairis
unfoldedcompletelyisnormalandevendesired
toimprovetherigidityoftheframe.
8.Checktheseatcoverforsufcienttensioninunfolded
conditionofthewheelchair .
9.Ifnecessary,repeatthestepsaboveuntilallsettings
arecorrect.
C=13Nm(high-strength)
181659360-B
Instructions
6.4Backrest
6.4.1Tensionadjustablebackrest
IMPORTANT!
Riskofdamagetothewheelchair
Atootightbandinstallationmaycausedamagetothebackrestwhenunfoldingthewheelchair .
–Makesurethatthebackrestbandsareonlyadjustedinunfoldedconditionofthewheelchair .
Tensionadjustablebackrestwithstandardpushhandles
Push
handle
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSLS+MS
315SSLS+MS
330SLLS+MS
345SLL2xMM
360SLL2xM
not
possibleM
375SLL2xMM
390SLL2xMM
405LLLS+
2xM
SS+LL
420LLLS+LSS+LL
435LLLS+LSS+LL
450LLLS+LSM+LL
465LLLM+LSM+LL
S=5cm
L=10cm
S
M
L
A
B
C
D
E
Tensionadjustablebackrestwithfoldablepushhandles
Tele-
scopic
tube
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSLS+MS
315SSLS+MS
330SLLS+MS
345SLL2xMM
360SLL2xMM
375SLL2xMM
390SLL2xMM
405LLLS+
2xM
L
420LLLS+LL
435LLLS+LL
450LLLS+LL
465LLLM+L
not
possible
L
S
M
L
A
B
C
D
E
1659360-B19
Küschall®Champion
Tensionadjustablebackrestwithoutpushhandles
Tele-
scopic
tube
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSLS+MS
315LSLS+MS
330LSLS+MS
345LSL2xMM
360LSL2xM
not
possibleM
375LLL2xMM
390LLL2xMM
405LLLS+
2xM
SS+LL
420LLLS+LSS+LL
435LLLS+LSS+LL
450XLLLS+LSM+LL
465XLLLM+LSM+LL
S=5cm
L=10cm
S
M
L
A
B
C
D
E
Tensionadjustablebackrestwithrear-setheightadjustablepushhandles
Tele-
scopic
tube
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSL2xSS
315LSL2xSS
330LSL2xSS
345LSLS+MM
360LSLS+M
not
possibleM
375LLS2xMM
390LLL2xMM
405LLL2xMSML
420LLL2xMSML
435LLL2xMSS+ML
450XLLL2xMSS+ML
465XLLLLSS+ML
S=5cm
L=10cm
S
M
L
A
B
C
D
E
201659360-B
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Kuschall Champion User manual

Kuschall
Brand
Kuschall
Model
Champion
Type
User manual
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