Star Trac TreadClimber Installation guide

Brand: Star Trac

Model: TreadClimber

Type: Installation guide

This manual is also suitable for

E Series TreadClimber E-TC

Star Trac E Series TreadClimber E-TC is a unique piece of fitness equipment that combines the benefits of elliptical training with the challenge of a vertical climb. With its patented design, the E-TC offers a low-impact, full-body workout that engages multiple muscle groups, including the legs, glutes, arms, and core. This versatile machine is ideal for those looking to improve their cardiovascular health, burn calories, and tone their muscles.

Assembly & Setup

STAR TRAC FITNESS 1 of 14 635-4175 Rev: B

TreadClimber

INSTALLATION INSTRUCTIONS

Assembly & Setup

STAR TRAC FITNESS 2 of 14 635-4175 Rev: B

NOTICE

Installation of this product requires that 2 or more people are available

to safely perform certain steps outlined by this document.

Assembly & Setup

STAR TRAC FITNESS 3 of 14 635-4175 Rev: B

1. Locate an open area to unbox the packaged

TreadClimber

(Fig.1).

Fig. 1

2. Cut all straps to remove the cardboard packaging along

with any protective wrapping to expose the palletized

TreadClimber base and assembly components (Fig. 2).

Fig. 2

3. Move all unattached components off the TreadClimber

base (Fig. 3).

Components:

A. Console Frame

B. Neck Mast

C. Rear Corner Shroud (Left & Right)

D. Hardware Pack

E. Handrail Grommets

F. Owner’s Manual

G. Neck Grommet

H. Power Cord

I. Rear Shroud

J. Upper Handrails (Left & Right)

K. Lower Handrails (Left & Right)

Fig. 3

Assembly & Setup

STAR TRAC FITNESS 4 of 14 635-4175 Rev: B

4. Breakaway the rear bottom section (Fig. 4) of the

cardboard pallet.

Fig. 4

5. Remove the alternator shroud (Fig. 5) located under

the two treadle assemblies at the front of the

TreadClimber base.

Fig. 5

6. Locate the two transport grip handles (Fig. 6) that come

with the packaged base and attach them to the “J”

hooks located near each front corner of the

TreadClimber base.

Fig. 6

Assembly & Setup

STAR TRAC FITNESS 5 of 14 635-4175 Rev: B

7. With two people, pull the TreadClimber base

backwards (Fig 7) until all four wheels are driven off the

pallet and the base is safely on to the ground.

Fig. 7

8. Remove and store the transport grip handles (Fig. 8)

once the TreadClimber base is safely on the floor. The

transport grip handles can be reattached for future

transport.

Fig.8

9. Mount the neck mast (Fig. 9) to the base by lightly

torquing four socket head cap screws in place at the

front of the base frame.

Hardware:

o 5/16-18 X .75” Socket Head Cap Screw (Location – A)

o 5/16-18 X 1.0” Socket Head Cap Screw (Location – B)

 QTY: 2 Each

o 5/16 Split Lock Washer

o 5/16 Flat Washer

 QTY: 4 Each

Final Torque:

240 In-Lbs (27 Nm)

Fig. 9

Assembly & Setup

STAR TRAC FITNESS 6 of 14 635-4175 Rev: B

10. Connect the cables extruding through the lower section

of the neck mask into the corresponding locations on

the lower base (Fig. 10).

Fig. 10

ASSEMBLY TIP

For ease of component alignment; installation of the handrail & console frame components requires that the

corresponding securing screws are initially loosely threaded until instructed to apply final torque to each piece of

hardware in step 17 of the assembly process.

11. Mount the left & right lower handrail sections to the

TreadClimber base and loosely thread four socket head

cap bolts to each handrail mount (Fig. 11) along with

sliding on the corresponding left & right handrail

grommets into place.

Hardware:

o 5/16-18 X 1.0” Socket Head Cap Screw

o 5/16 Flat Washer

o 5/16 Split Lock Washer

 QTY: 4 Each

Final Torque:

240 In-Lbs (27 Nm)

Fig. 11

12. Slide a beauty ring onto each lower handrail section

(Fig. 12) and mount the upper handrail by loosely

threading two button head cap screws in place. Verify

that the radius cutout clears the lower securing screw.

Hardware:

o 1/4-28 X 3/8” Button Head Cap Screw

 QTY: 2 Each

Final Torque:

35 In-Lbs (4.0 Nm)

Fig. 12

Assembly & Setup

STAR TRAC FITNESS 7 of 14 635-4175 Rev: B

13. Slide on the second set of beauty rings (Fig. 13) onto

each upper handrail while making sure the radius

cutouts clear the available threaded holes.

Fig. 13

14. Slide the console frame onto each upper handrail

(Fig. 14) and rest the center of the console frame on

top of the neck mast plate.

Fig. 14

15. Loosely thread four socket head cap screws (Fig. 15)

with washers through the neck mast mount plate on to

the console frame mount plate.

Hardware:

o 5/16-18 X 1.0” Socket Head Cap Screw

o 5/16 Flat Washer

o 5/16 Split Lock Washer

 QTY: 4 Each

Final Torque:

240 In-Lbs (27 Nm)

Fig. 15

Assembly & Setup

STAR TRAC FITNESS 8 of 14 635-4175 Rev: B

16. Secure the console frame to the handrails (Fig. 16) by

loosely threading two button head cap screws through

the rail into the console frame.

Hardware:

o 1/4-28 X 3/8” Button Head Cap Screw

 QTY: 2 Each

Final Torque:

35 In-Lbs (4.0 Nm)

Fig. 16

17. Using a torque wrench, go back to steps: 9, 11, 12, 15,

& 16 to thread all bolts mentioned in each step to their

corresponding final torque (Fig. 17) specifications

which are listed in the notes section of the step

instructions.

Fig. 17

18. Hover the top half of the display (Fig. 18) over the

console frame.

Fig. 18

Assembly & Setup

STAR TRAC FITNESS 9 of 14 635-4175 Rev: B

19. Mate all the applicable electrical connections coming

from the neck (Fig. 19) to the back of display electronics

board (Fig. 20).

Fig. 19

NOTE

Audio and coaxial connections are only used if a

personal television is mounted to the machine.

Otherwise these cables remain unused.

Fig. 20

20. Slide the left & right display alignment studs (Fig. 21)

into the corresponding console frame guide holes to

rest the top half of the display on to the console frame.

WARNING

Verify that during mounting of the console; the alignment studs do

not interfere or damage the cable harness that runs through the

tube. Any cable interference will prevent the console from settling

correctly on the console frame.

Fig. 21

21. From the back of the display (Fig. 22) secure the

display’s grounding wire to the frame using a washer &

phillips head screw.

Hardware:

o #8-18X 3/4” Phillips Pan Head Thread Tap Screw

o M4 Flat Washer

 QTY: 1 Each

Fig. 22

Assembly & Setup

STAR TRAC FITNESS 10 of 14 635-4175 Rev: B

22. Secure the display to the console frame by installing

five phillips head screws with washers at the

corresponding circled locations (Fig. 23).

Hardware:

o #8-18X 3/4” Phillips Pan Head Thread Tap Screw

o M4 Flat Washer

 QTY: 5 Each

Fig. 23

23. Mate the back shroud of the display with the rest of the

assembly by installing eight phillips head screws at the

corresponding circled locations (Fig. 24).

Hardware:

o #8-18X 3/4” Phillips Pan Head Thread Tap Screw

 QTY: 8 Each

Fig. 24

24. Dislodge the rear step shroud from the TreadClimber

base (Fig. 25) and move the handrail grommets up the

handrails.

Fig. 25

Assembly & Setup

STAR TRAC FITNESS 11 of 14 635-4175 Rev: B

25. Mount the rear shroud to the TreadClimber base and

secure it in place by installing the corresponding five

phillips head screws to the top (Fig. 26) and

lower (Fig. 27) sections at the circled locations.

Fig. 27

Fig. 26

Hardware:

o M5x0.8-16mm Phillips Pan Head Machined Screw

 QTY: 2 Each (Fig. 26)

o #10-24x1/2” Phillips Pan Head Thread Tap Screw

 QTY: 3 Each (Fig. 27)

26. Mount the left & right corner shrouds (Fig. 28) and

secure them in place by installing the corresponding

four phillips head screws to each shroud at the circled

locations.

Hardware:

o #8 x1.25” Phillips Pan Head Thread Tap Screw

 QTY: 4 Each

Fig. 28

27. Mount the rear step shroud (Fig. 29) and wedge the

left & right handrail grommets into the available open

space between the shrouds. Secure the rear step

shroud by installing the corresponding five phillips head

screws at the circled locations.

Hardware:

o M5x0.8-16mm Phillips Pan Head Machined Screw

 QTY: 2 Each (Location – A)

o #10-24x1/2” Phillips Pan Head Thread Tap Screw

 QTY: 3 Each (Location – B)

Fig. 29

Assembly & Setup

STAR TRAC FITNESS 12 of 14 635-4175 Rev: B

28. Install the front alternator shroud (Fig. 30) and secure it

in place by installing the corresponding two phillips

head screws at the circled locations.

Hardware:

o #8-0.75” Phillips Pan Head Thread Tap Screw

 QTY: 2 Each

Fig. 30

29. Wedge the neck grommet (Fig. 31) between the

alternator shroud and neck mast.

Fig. 31

30. Locate the stabilizing feet (Fig. 32) and thread the jam

nuts onto the threaded stud of each foot until the base

of each stud is reached.

Hardware:

o 1/2 -13 Jam Nut

 QTY: 1 Each

Fig. 32

Assembly & Setup

STAR TRAC FITNESS 13 of 14 635-4175 Rev: B

31. With two or more people, have one person carefully tilt

the assembled TreadClimber (Fig. 33) at an angle by

pushing up at the center of each handrail while the

second person installs the rear stabilizing feet.

Fig. 33

32. Transport/push (Fig. 34) the TreadClimber to its final

location by rolling it into position.

WARNING

This product should only be transported to its final destination

using the wheels that are fixed to the base of the product.

In the event that a four wheel moving dolly is used; it is prohibited

to place it under the middle section of the frame as this can

potentially cause damage to the mechanical components found in

the area and pinch high voltage wires that run parallel to the side

of the product.

A four wheel moving dolly can only be placed at the front and rear

end of the base.

Fig. 34

33. Dislodge the rear step plugs (Fig. 35) to expose the

wheel jacking bolts. Turn the bolts in a counter clock-

wise direction to retract the rear wheels into the base

and rest the machine on the rear stabilizing feet.

NOTE

Each stabilizing foot may need to be independently adjusted

according to floor level once the wheels are retracted into the

base to prevent the product from possibly rocking due to un-even

flooring.

Re-adjusting of each foot requires that step 31 be repeated until

the product is stable.

Fig. 35

Assembly & Setup

STAR TRAC FITNESS 14 of 14 635-4175 Rev: B

34. Wedge the cover plugs back into the rear step shroud

once the TreadClimber is resting on the stabilizing feet.

35. Plug the power cord into the power & connections

panel located at the front of the machine (Fig. 36).

Fig. 36

36. Power on the machine and enter into “Maintenance

Mode” to process a “Motor Calibration” procedure.

Once “Motor Calibration” is complete; the TreadClimber

is ready for initial use.

Star Trac TreadClimber Installation guide

Brand: Star Trac

Model: TreadClimber

Type: Installation guide

This manual is also suitable for

E Series TreadClimber E-TC

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Star Trac TreadClimber Installation guide

This manual is also suitable for

Star Trac TreadClimber Installation guide

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