Tele Radio TG-T12-31 Operating instructions

Brand
Tele Radio
Model
TG-T12-31
Type
Operating instructions
T12
ED-TG2-TX103-EN-v05
Language: English (original)
ENDUSER
INSTRUCTIONS
Transmitters:
T12-20, T12-21, T12-22, T12-23, T12-24,
T12-25, T12-26, T12-27,
T12-30, T12-31, T12-32, T12-33,
T12-34, T12-35, T12-50, T12-52, T12-60
Product brand name:
PRIMA
TEQ
TW46
©Tele-Radio i Lysekil AB
August Barks gata 30A
SE-421 32 Västra Frölunda
Sweden
Phone: +46 (0)31 748 54 60
Enduser instructions│T12│
CHAPTER 1: INTRODUCTION 5
1.1About this document 7
1.2About Tiger TG2 systems 8
CHAPTER 2: SAFETY 9
2.1Warnings & restrictions 9
2.2Safety features 11
CHAPTER 3: TECHNICAL DATA 12
3.1Joystick specifications 13
3.2Radio frequency band 15
CHAPTER 4: PRODUCT GENERAL DESCRIPTION 17
4.1Transmitter top views 17
4.2Transmitter bottom view 18
4.3Transmitter side views 19
4.4Display and display LEDS 21
4.5Side buttons 22
CHAPTER 5: STATUS AND ERROR INDICATIONS 23
5.1Display LEDs status and error codes 23
5.2Errorindications and messages 23
CHAPTER 6: OPERATION 24
6.1General information 24
6.2General navigation 24
6.3User permissions 25
6.4Functionality test 26
6.5Start a session (no PIN code) 27
6.6Start a session (PIN code required) 29
6.7Log the transmitter out from a receiver 31
6.8Switch the transmitter off 31
CHAPTER 7: BATTERY 32
7.1Battery precautions 32
7.2Battery information 34
CHAPTER 8: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE 36
CHAPTER 9: REGULATORY INFORMATION 37
9.1Europe 37
9.2North America 38
ED-TG2-TX103-EN-v05 3
Enduser instructions│T12│
9.3Brazil 41
ANNEX A: INDEX 42
4 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 1: Introduction
CHAPTER 1: INTRODUCTION
Thank you for using a Tele Radio product
READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE OPERATING
THE PRODUCTS.
These End user instructions have been published by Tele Radio and are not subject
to any guarantees. The End user instructions may be withdrawn or revised by Tele
Radio at any time and without further notice. Corrections and updates will be
added to the latest version of the manual. Always download the End user
instructions from our website, www.tele-radio.com, for the latest available version.
Keep the safety instructions for future reference.
IMPORTANT! These instructions are intended for end users. The instructions can be
printed and handed to end user.
Tele Radio remote controls are often built into wider applications. This
documentation is not intended to replace the determination of suitability or
reliability of the product for specific user applications and should not be used for
this purpose. It is the responsibility of any such users or integrators to perform the
appropriate and complete risk analysis, evaluation and testing of the products with
respect to the relevant specific application or use. Tele Radio shall not be
responsible or liable for misuse of the information contained herein.
Always refer to the applicable local regulations for installation and safety
requirements relating to cranes, hoists, material handling applications, lifting
equipment, industrial machinery, and/or mobile hydraulic applications using Tele
Radio products, e.g.:
lapplicable local and industrial standards and requirements,
lapplicable occupational health and safety regulations,
lapplicable safety rules and procedures for the factory where the equipment
is being used,
luser and safety manuals or instructions of the manufacturer of the
equipment where Tele Radio remote control systems are installed.
Tele Radio End user instructions do not include or address the specific instructions
and safety warnings of the end product manufacturer.
For battery precautions, see "7.1 Battery precautions".
ED-TG2-TX103-EN-v05 5
Enduser instructions│T12│Chapter 1: Introduction
Tele Radio products are covered by a warranty against material, construction, or
manufacturing faults. See "Chapter 8: Warranty, service, repairs, and maintenance".
6 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 1: Introduction
1.1About this document
Before installing or operating the product, read the corresponding documentation
carefully.
Tele Radio's product range is composed of transmitters, receivers, and accessories
intended for use together as a system.
These End user instructions cover general safety issues, main technical
specifications, standard operating instructions and battery information. Images
shown in this document are for illustrative purposes only.
Please report any error or omission in this document, as well as any improvement
or amendment suggestion to td@tele-radio.com.
1.1.1COPYRIGHT
Information in this document is subject to change without notice. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, photographic, mechanical (including
photocopying), recording or otherwise for any purpose other than the purchaser's
personal use without the written permission of Tele Radio.
1.1.2TERM AND SYMBOL DEFINITIONS
The capitalized terms and symbol used herein shall have the following meaning:
lWARNING: indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
lCAUTION: indicates a hazardous situation which, if not avoided, will result in
minor or moderate injury.
lIMPORTANT: is used for information that requires special consideration.
lNOTE: is used to address practices not related to physical injury.
This symbol is used to call attention to safety messages that would be
assigned the signal words "WARNING"or "CAUTION".
ED-TG2-TX103-EN-v05 7
Enduser instructions│T12│Chapter 1: Introduction
1.2About Tiger TG2 systems
The Tiger TG2 product range is composed of transmitters and receivers intended for
use together as a system in complex lifting applications such as cranes, OHT cranes
and electric hoists or mobile applications.
1.2.1ABOUT T12 TRANSMITTERS
T12 transmitters have simplex communication with support for duplex.
T12 transmitters are compatible with all R4, R9 andR10 receivers within the same
frequency range.
Overview of the available models
Model Joystick transmitter Display Available frequencies
Joystick 1 Joystick 2 433 MHz 915 MHz
T12-20 2x2 0x2 ● ● –
T12-21 2x2 2x2 ● ● –
T12-22 4x4 0x4 ● ● –
T12-23 4x4 4x4 ● ● –
T12-24 Analog XY Analog Y ● ● –
T12-25 Analog XY Analog XY ● ● –
T12-26 5x5 0x5 ● ● –
T12-27 5x5 5x5 ● ● –
T12-30 2x2 0x2 ●–●
T12-31 2x2 2x2 ●–●
T12-32 4x4 0x4 ●–●
T12-33 4x4 4x4 ●–●
T12-34 Analog XY Analog Y ●–●
T12-35 Analog X Analog XY ●–●
T12-37 5x5 5x5 ●–●
T12-50 Customized joysticks ● ● –
T12-52 Customized joysticks ●–●
T12-60 – – ● ● –
●Standard – Not available
8 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 2: Safety
CHAPTER 2: SAFETY
2.1Warnings & restrictions
Carefully read through the following safety instructions before
proceeding with the installation, configuration, operation, or
maintenance of the product. Failure to follow these warnings could
result in death or serious injury.
This product must not be operated without having read and understood the
Enduser instructions and having received the appropriate training. The purchaser
of this product has been instructed how to handle the system safely. The following
information is intended for use as a complement to applicable local regulations
and standards.
IMPORTANT! Tele Radio remote controls are often built into wider applications.
These systems should be equipped with:
• a wired emergency stop where necessary
• a brake
• an audible or visual warning signal
2.1.1OPERATION
This radio system must not be used in areas where there is a risk of
explosion.
This equipment is not suitable for use in locations where children are
likely to be present.
Only qualified personnel should be permitted to access the transmitter
and operate the equipment.
ED-TG2-TX103-EN-v05 9
Enduser instructions│T12│Chapter 2: Safety
lAlways follow operating and maintenance instructions as well as all
applicable safety procedures and requirements.
lDo not open the receiver encapsulation unless you are qualified.
lYou must satisfy the age requirements in your country for operating
the equipment.
lIt is strictly prohibited to operate the equipment under the influence
of drugs, alcohol and/or medications.
lAlways test the transmitter stop button before operating it. Press
the stop button then twist and pull it out. This test should be done
on each shift, without a load.
lNever use a transmitter if the stop button is mechanically
damaged.Contact your supervisor or representative for service
immediately.
lNever leave the transmitter unattended.
lAlways switch the transmitter off when not in use. Store in a safe
place.
lKeep a clear view of the work area at all times.
2.1.2MAINTENANCE
Before maintenance intervention on any remote controlled equipments:
• always remove all electrical power from the equipment.
• always follow lockout procedures.
lKeep the safety information for future reference. Always download the
Enduser instructions from our website, www.tele-radio.com, for the latest
available version.
lIf error messages are shown, it is very important to find out what caused
them. Contact your representative for help.
lThe functionality of the stop button should be tested at least after every 200
hours’ use (see "2.2.1 Stop button").
lIf the stop button is mechanically damaged, do not use the transmitter.
Contact your supervisor or representative for service immediately.
lKeep the product in a clean, dry place.
lDo not try to open the encapsulation.
10 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 2: Safety
lAlways contact your representative for service and maintenance work on the
product.
lKeep contacts and antennas clean.
lWipe off dust using a clean, slightly damp cloth.
lNever use cleaning solutions.
lCheck the encapsulation, foils and cable for damages every day. If you use
the product although the encapsulation or foil is damaged, moisture can
cause serious damage to the electronics.
2.2Safety features
2.2.1STOP BUTTON
Tele Radio transmitters are equipped with a
stop button.
When the Stop button is pressed, the stop
relays on the receiver deactivate.
IMPORTANT! The Stop button should always be tested before operating the
transmitter. This test should be done on each shift, without a load.
To test the stop button:
1. Press the Stop button.
2. Twist and release the Stop button.
ED-TG2-TX103-EN-v05 11
Enduser instructions│T12│Chapter 3: Technical data
CHAPTER 3: TECHNICAL DATA
T12-20, T12-21,
T12-22, T12-23,
T12-24, T12-25,
T12-26, T12-27,
T12-50
T12-30, T12-31,
T12-32, T12-33,
T12-34, T12-35,
T12-37,
T12-52
T12-60
Number of joysticks 2, 2-axis with spring return for step or
analogue control (see §Joystick
directions below)
–
Number of switches 2 toggle switches, SPDT, (On)-None-(On) –
upper switch Momentary function (spring return)
lower switch Stay-put function
I/O switch No
Power supply One (1), replaceable, rechargeable lithium-ion battery
Current consumption ~ 100mA (depending on the configuration)
Radio communication Simplex (default), support for duplex
Max. number of
registered receivers
15
Max. number of PIN
codes
10
Radio frequency band
(MHz)
433.075–434.775 903.0125–926.9875 433.075–434.775
Frequency management 2FSK modulation
(Frequency-shift
keying)
2FSK modulation
(Frequency-shift
keying) and
frequency-hopping
spread spectrum
(FHSS)
2FSK
modulation
(Frequency-
shift keying)
Number of channels 69 (channel 1–69) – 69 (channel 1–
69)
Number of frequency
banks
– 15 (bank 1–15) –
Radio frequency output
power
EIRP1<0dBm
(1mW)
EIRP<5dBm
(3.16mW)
EIRP <0dBm
(1mW)
1Equivalent isotropic radiated power
12 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 3: Technical data
T12-20, T12-21,
T12-22, T12-23,
T12-24, T12-25,
T12-26, T12-27,
T12-50
T12-30, T12-31,
T12-32, T12-33,
T12-34, T12-35,
T12-37,
T12-52
T12-60
Operating time (with
continuous usage)
Approximately 16 h
IP code IP65
Operating temperature -20…+55°C / -4…+130°F
Charging temperature +10…+35°C / +50…+95°F
Display LCD 45.3 x 14.6 mm (1.78 x 0.57 in)
Resolution: 128 x 32 px
Monochrome with backlight sensor
Safety levels EN 61508 SIL3 and EN ISO 13849 PLe (Stop function)
Dimensions LxWxH 210x140x130mm / 8.3x5.5x5.1in
Weight (typical) 1200g / 2.6lbs
3.1Joystick specifications
T12 transmitters have two 2-axis with spring-to-centre joysticks . Depending on the
model, the joysticks allow for a 2, 4 or 5 graduated steps or for stepless control.
433 MHz T12-20 T12-21 T12-22 T12-23 T12-24 T12-25 T12-26 T12-27 T12-50
915 MHz T12-30 T12-31 T12-32 T12-33 T12-34 T12-35 T12-37 T12-52
Joystick
1 (XY)
2x2 2x2 4x4 4x4 Analog
XY
Analog
XY
5x5 5x5 Customized
joysticks
Joystick
2 (XY)
0x2 2x2 0x4 4x4 Analog
Y
Analog
XY
0x5 5x5
Code (XY) Movement control on X Movement control on Y
0x2 – 2-step
0x4 – 4-step
0x5 – 5-step
2x2 2-step 2-step
4x4 4-step 4-step
5x5 5-step 5-step
Analog XY stepless stepless
Analog Y – stepless
ED-TG2-TX103-EN-v05 13
Enduser instructions│T12│Chapter 3: Technical data
Example:
XY = 2x2 XY= 0x2 Analog XY Analog Y
The joystick
operates on both X
and Y axes, with
two steps right and
left, up and down
from the center.
The joystick
operates on the Y
axe only, with two
steps up and down
from the center.
The joystick
operates on both X
and Y axes with
stepless movement.
The joystick
operates on the Y
axe only with
stepless movement
from center and
back.
14 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 3: Technical data
3.2Radio frequency band
3.2.1433 MHZ
For radio systems operating on frequency band 433 MHz, the frequency band is
divided into 69 channels (channel 1-69). Once the channel has been selected on the
transmitter, the receiver will automatically detect and switch to the same channel.
Channel Frequency
(MHz)
Channel Frequency
(MHz)
Channel Frequency
(MHz)
01 433.075 26 433.700 51 434.325
02 433.100 27 433.725 52 434.350
03 433.125 28 433.750 53 434.375
04 433.150 29 433.775 54 434.400
05 433.175 30 433.800 55 434.425
06 433.200 31 433.825 56 434.450
07 433.225 32 433.850 57 434.475
08 433.250 33 433.875 58 434.500
09 433.275 34 433.900 59 434.525
10 433.300 35 433.925 60 434.550
11 433.325 36 433.950 61 434.575
12 433.350 37 433.975 62 434.600
13 433.375 38 434.000 63 434.625
14 433.400 39 434.025 64 434.650
15 433.425 40 434.050 65 434.675
16 433.450 41 434.075 66 434.700
17 433.475 42 434.100 67 434.725
18 433.500 43 434.125 68 434.750
19 433.525 44 434.150 69 434.775
20 433.550 45 434.175
21 433.575 46 434.200
22 433.600 47 434.225
23 433.625 48 434.250
24 433.650 49 434.275
25 433.675 50 434.300
ED-TG2-TX103-EN-v05 15
Enduser instructions│T12│Chapter 3: Technical data
3.2.2915 MHZ
Radio systems operating on frequency band 915 MHz use frequency-hopping spread
spectrum (FHSS) to communicate. The frequency band is divided into 15 frequency
banks (1-15). Frequency bank 8 is selected by default.
To establish a radio link between the receiver and the transmitter, both units must
be configured to use the same frequency bank. Contact you representative for
assistance.
16 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 4: Product general description
CHAPTER 4: PRODUCT GENERAL DESCRIPTION
The pictures shown in this chapter are for illustrative purposes only.
4.1Transmitter top views
4.1.1T12-2X1, T12-3X2, T12-50, T12-52
1. LED 1
2. LCD display
3. LED2
4. Handlebar
5. Right joystick
6. Left joystick
7. Lower function switch
8. Upper function switch
1T12-20, T12-21, T12-22, T12-23, T12-24, T12-25, T12-26, T12-27
2T12-30, T12-31, T12-32, T12-33, T12-34, T12-35, T12-37
ED-TG2-TX103-EN-v05 17
Enduser instructions│T12│Chapter 4: Product general description
4.1.2T12-60
1. LED 1
2. LCD display
3. LED2
4. Handlebar
4.2Transmitter bottom view
1. Battery compartment
2. Stop button
3. Replaceable battery
4. Product label (inside the battery compartment)
18 ED-TG2-TX103-EN-v05
Enduser instructions│T12│Chapter 4: Product general description
4.3Transmitter side views
4.3.1T12-2X1, T12-3X2, T12-50, T12-52
Left side Right side
1. SB1
2. LCD display
3. Upper function switch
4. Left joystick
5. Lower function switch
6. SB2
7. SB4
8. Right joystick
9. SB3
10. Stop button
11. Belt loops
1T12-20, T12-21, T12-22, T12-23, T12-24, T12-25, T12-26, T12-27
2T12-30, T12-31, T12-32, T12-33, T12-34, T12-35, T12-37
ED-TG2-TX103-EN-v05 19
Enduser instructions│T12│Chapter 4: Product general description
4.3.2T12-60
Left side Right side
1. LCD display
2. SB1
3. SB2
4. SB4
5. SB3
6. Stop button
7. Belt loops
20 ED-TG2-TX103-EN-v05
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Tele Radio TG-T12-31 Operating instructions

Brand
Tele Radio
Model
TG-T12-31
Type
Operating instructions
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