Kawasaki VULCAN 1600 NOMAD User manual

Category
Motorcycles
Type
User manual

This manual is also suitable for

VULCAN 1600 NOMAD
VN1600 CLASSIC TOURER
Motorcycle
Assembly & Preparation
Manual
Foreword
In order to ship Kawasaki vehicles as effi-
ciently as possible, they are partially disassem-
bled before crating. Since some of the most
commonly removed parts have a direct bear-
ing on a vehicle’s reliability and safety, consci-
entious pre-sale assembly and preparation be-
comes extremely important. Good setup pro-
cedures can prevent needless warranty claims
and give customers a greater sense of confi-
dence in Kawasaki and their Kawasaki Dealers.
This Assembly and Preparation Manual ex-
plains step by step procedures of the following
items for all Kawasaki motorcycles.
1. Uncrating
2. Assembly
3. Preparation
The selling dealer assumes sole responsibil-
ity for any unauthorized modifications prior to
sale. Refer to your Service Binder for any Ser-
vice Bulletins specifying Factory Directed Mod-
ifications (Special Claims) which must be per-
formed before the vehicle is ready for sale.
Whenever you see the following symbols
heed their instructions! Always follow safe
operating and maintenance practices.
WARNING
This warning symbol identifies special
instructions or procedures which, if not
correctly followed, could result in per-
sonal injury, or less of life.
CAUTION
This caution symbol identifies special
instructions or procedures which, if not
correctly followed, could result in dam-
age to, or destruction of equipment.
NOTE
żThis note symbol indicates points of particular
interest for m ore efficient and convenient op-
eration.
Kawasaki Heavy Industries, Ltd. accepts no
liability for any inaccuracies or omissions in this
publication, although every possible measure
has been taken to make it as complete and ac-
curate as possible. All procedures and specifi-
cations subject to change without notice.
© 2004 Kawasaki Heavy Industries, Ltd. Nov. 2004 (K)
Table of Contents
Un
crating ......................................................................................
3
Opening Crate ............................................................................. 3
Parts C heck ................................................................................. 4
As
sembly ......................................................................................
8
Handlebar.................................................................................... 8
Throttle Grip and Right Switch Housing ...................................... 8
F
ront Brake Master Cylinder .......................................................
9
Left Switch Housing..................................................................... 9
Clutch Master Cylinder ................................................................ 10
W
iring Clamps .............................................................................
1
0
Front Fender................................................................................ 11
Front Wheel Installation............................................................... 12
Front Brake Hose Grommets ...................................................... 14
Front and Rear Shift Pedals ........................................................ 14
Front Footboard (Left) ................................................................. 15
Front G uards (Left and Right) ..................................................... 15
Helmet Locks............................................................................... 16
Rear Guards (Left and Right) ...................................................... 16
Backrest Pad ............................................................................... 17
Horn............................................................................................. 17
Choke Knob................................................................................. 18
Rear View Mirrors (Left and Right) .............................................. 18
Windshield................................................................................... 19
License Plate Bracket.................................................................. 21
Rear Reflectors and License Plate Holder .................................. 21
Left Saddlebag ............................................................................ 22
Brake Disc Cleaning .................................................................... 24
Preparation ................................................................................... 24
Battery Service ............................................................................ 24
Front Brake Fluid ......................................................................... 30
Rear Brake Fluid ......................................................................... 31
Clutch Fluid ................................................................................. 32
Rear Shock Absorber .................................................................. 34
Tire Air Pressures........................................................................ 34
Fuel ............................................................................................. 34
Coolant ........................................................................................ 34
Engine Oil (4-stroke) ................................................................... 35
Final Gear Case Oil..................................................................... 36
Throttle Grip and Cable ............................................................... 37
Headlight Aim .............................................................................. 38
Idle Speed Adjustment ................................................................ 38
Rear Brake Light Switch.............................................................. 38
Fastener Check ........................................................................... 40
Standard Torque Table ................................................................ 42
Test Ride the Motorcycle ............................................................. 42
A & P Check List ......................................................................... 42
UNCRATI
NG 3
Uncrating
Opening Crate
Clear a space about 6 m (20 ft.) square to
give yo
urself plenty of space to work.
Place the crate upright on its base.
Remove the cardboard cover.
Remov
e the handlebar, front wheel, and the
parts box.
CAUTION
When you remove the crate bracket
from the motorcycle, be careful not to
drop any parts and bracket onto the
fuel tank and other components, and
not to scratch the fuel tank by the crate
bracket. This could damage th e fuel
tank or components.
Unscrew the four bolts to remove the front
brake and clutch master cylinders.
Remove the two bracket bolts and the crate
bracket and discard them.
A
.Bolts
B. Bolt
C. Front Master Cylinder
D. Crate Bracket
E. Clutch Master Cylinder
Unscrew the two lower bolts, and then re-
move the two upper bolts and crate bracket.
Discard the bolts and bracket.
A. Lower Bolts
B. Upper Bolts
C. Crate Bracket
Take out all the bolts and screws and remove
the top and sides of the crate.
4 UNCRAT
ING
Parts Check
Open the parts box, and check the parts against the illustrations. There may be minor differences
between these illustrations and the actual vehicle parts. In the following charts under Remarks, D
= diameter in millimeters, L = length in millimeters, and T = Thickness in millimeters.
UNCRATI
NG 5
No. Part Name
Qty
Remarks
1
Handlebar with Grip
1
Handlebar Clamp
2
Clamp Bolt, Socket
4 D = 10, L = 23
Plastic Plug, Clamp Bolt
4 Large
Throttle Grip
1
Clamp, Master Cylinder
2
Clamp Bolt, Master Cylinder, Socket
4 D=6,L=20
Plastic Plug, Clamp Bolt
4
Small
Plastic Clamp, Wiring and Hose
4 L = 88.5
Screw, Switch Housing, LH & RH
4 D=5,L=25
Rear View Mirror, LH & R H
2
2 Front Wheel 1
Axle Collar, LH & RH
2 L = 46.5
Front Fender with Brace 1
Socket Bolt, Front Fender
4 D=8,L=35
3
For US and CN Models
Brake Hose Clamp, LH & RH
2
Grommet, Brake Hose
2
Front Reflector, LH & RH
2
Flanged Nut, Reflector
2 D=5
4
For other than US and CN Models
Brake Hose Clamp, LH & RH
2
Grommet, Brake Hose
2
5
Front Left Footboard Assembly
1
Flanged Bolt, Front Footboard, LH 2 D = 10, L = 30
Front Guard, LH & RH
2
Flanged Bolt, Front Guard
2 D = 10, L = 25
Warning Label, Front Left Guard
1
US and CN Models Only
Front Shift Pedal
1
Rear Shift Pedal
1
Flanged Bolt, Front and Rear Shift Pedals
2 D=8,L=25
6
Rear Guard, LH & RH
2
Flanged Bolt with Washer, Rear Guard, Upper
2 D=8,L=30
Socket Bolt, Rear Guard, Lower
2 D = 10, L = 50
Plastic Plug, Socket Bolt, Rear Guard
2 Large
Flanged Bolt, Rear Guard
4 D=8,L=35
Cap Nut, Rear Guard
4 D=8
Helmet Lock 2
Located in the left side cover.
Screw with Non-permanent locking agent, Helmet Lock
2 D=5,L=12
Warning Label, Rear Left Guard
1
US and CN Models Only
7 Backrest Pad 1
Backrest Frame 1
Cover with Mark, Backrest
1
Cap Nut, Cover
4 D=6
Bolt, Backrest Frame 4 D=8,L=50
Nut, Backrest Frame 4 D=8
6 UNCRAT
ING
* : European Models Only
UNCRATI
NG 7
No. Part Name
Qty
Remarks
8 Horn with Bracket 1
Flanged Bolt, Horn 1
9 Licen
se Plate Bracket
1
Bolt, B racket, License Plate 2 D=6,L=12
Bracket, Reflector
1
(US)(CN)(AUS) only
Refl
ector
3
(US)
(CN) only
Reflector 1 (AUS) only
Cap Nut, Reflector 3 D = 5, (US)(CN) only
Cap Nut, Reflector 1 D = 5, (AUS) only
Cap Nut, Black, License Plate
4
D = 6, (US) only
Cap Nut, Black, License Plate
2
D = 6, (CN)(AUS)(EUR) only
Flat Washer, Black, Holder, License Plate 4
D=
6.5 × 20 × 1.6, (US) only
Flat Washer, Black, Holder, License Plate 2 D = 6.5 × 20 × 1.6, (CN) (AUS)(EUR) only
Holder, License Plate 1
B
olt with Flat Washer
7 D = 6, L = 14 (US only)
Bolt with Flat Washer 5
D = 6, L = 14, (CN)(AUS)(EUR) only
Cap Nut, Holder, License Plate
3 D=6
10 Windshield Assembly with 1
Center Plate, Outer & Inner (2)
Damper, Center Plate, Outer & Inner (2)
Socket Bolt with Washer, Center Plate (4)
D=6,L=20
Cap Nut (10)
D=6
Vulcan Mark
(1) (US)(CN)(AUS) only
VN1600 Mark (1) (EUR) only
Outer Plate, LH & RH (2)
Inner Plate, LH & RH (2)
Outer Damper, Outer Plate, LH & RH (2)
Inner Damper, Inner Plate, LH & RH (2)
Socket Bolt with Washer, Outer & Inner Plate (6)
D=6,L=25
Sub-windshield (1)
Stay, Windshield, LH & RH (2)
Trim, Windshield 1 L = 1 900, (EUR) only
Clamp, Trim
2
(EUR) only
Socket Bolt, Stay
4 D=8,L=10
Bracket, Windshield, LH & RH
2
Socket Bolt, Bracket, Upper 2 D=8,L=20
Socket Bolt, Bracket, Lower 2 D=8,L=25
11 Outer Plate, Deflector, LH & RH 2
Deflector, LH & RH
2
Stay, LH & RH
2
Socket Bolt with Washer
4 D=6,L=16
Cap Nut 4 D=6
Socket Bolt, Stay 4 D=6,L=16
12 Saddlebag, LH 1
Lock, Saddlebag
1
Located in the left side cover.
Damper, Bottom 2 Large
Damper, Upper 2 D=12
Flanged Collar 2 D = 12, L = 13.1
Flanged Bolt, Saddlebag 2 D=8,L=75
Flat Washer, Saddlebag, Black 4 D = 8.5 × 20, T = 1.6
13
Battery Electrolyte, FTZ16-BS
1
14
Owner’s Manual
1
AUS:
Australian Model EUR: European Model
CN: CN Model US: United States Model
8 ASSEMB
LY
Assembly
Handlebar
NOTE
żPosition the handlebar clamp on the handle-
bar with the slanted side facing rearward.
Set th
e handlebar to match its punched mark
to the rear portion of the lower clamp mating
face and install the upper clamps and bolts (D
=10,L
= 23).
A. Front Bolts
B. Slanted Side
C.
Gap
D. Punched Mark
E. No Gap
F
. Forward
Handlebar Clamp Bolt Tightening
Tighten the front clamp bolts first, and then
the rear clamp bolts to the specified torque.
There will be a gap at the rear part of the
clamp after tightening.
Torque:
34 N·m (3.5 kgf·m, 25 ft·lb)
Push the large plastic plugs (4) into the han-
dlebar clamp bolts.
A. Plastic Plugs
B. Handlebar Clamps
Throttle Grip and Right Switch
Housing
Alignm
ent Pin Type
Apply a light coat of grease on the exposed
portion of the throttle inner cables.
Fit bot
h throttle cable tips into the nearest
socket in the throttle grip.
A. F
ront Half (Right Switch Housing)
B. Throttle Cable (Accelerator)
C. Cable Tips: Apply Grease.
D. Throttle Grip
E. Throttle Cable (Decelerator)
F. Rear Half (Right Switch Housing)
Fit the two halves of the right switch housing
so that the pin on the front half fits into the
hole in the handlebar.
A. Hole
B. Pin
C. Front Half
Insert the two screws (D = 5, L = 25) and
tighten them.
Tighten the holder screw.
Check that the throttle grip m oves smoothly
from full open to close, and the throttle closes
quickly and completely.
ASSEMBL
Y9
A. Right Switch Housing
B. S
crews (L = 25)
C. Harness
D. Throttle Cable (Accelerator)
E. Throttle Cable (Decelerator)
F. Holder Screw
Front Brake Master Cylinder
Connect the right switch housing lead con-
nectors to the front brake light switch termi-
nals on the front brake master cylinder.
Apply silicone grease or PBC grease to the
master cylinder clamp bolts.
Install the front master cylinder with its clamp
and the two socket bolts (D = 6, L = 20).
A. Front Master Cylinder
B. Punched Mark
C. Clamp
D. Socket Bolts
E. Harness
F. Front Brake Light Switch
G. Connectors and Dust Covers
Position the master cylinder so that the gap
between the front and rear master cylinder
clamps aligns with the punched mark on the
handlebar.
Tighten the upper clamp bolt first and then the
lower bolt to the specified torque.
Torque:
8.8 N·m (0.90 kgf·m, 78 in·lb)
Push the small plastic plugs (2) into the mas-
ter cylinder clamp bolts.
A. Plastic Plugs
B. M
aster Cylinder
Left Switch Housing
Fit the two halves of the left switch housing
together so that the vertical parting line of the
front and rear halves align with the punched
mark on the handlebar.
A. Punched Mark
B. Rear Half (Left Switch Housing)
C. Front Half
D. Screws (L = 25)
E. Harness
Insert the two screws (D = 5, L = 25) and
tighten them securely.
10 ASSEM
BLY
Clutch Master Cylinder
Apply s ilicone grease or PBC grease to the
master cylinder clamp bolts.
Install the clutch master cylinder with its
clamp and the two socket bolts (D = 6, L =
20).
Position the master cylinder so that the gap
between the front and rear master cylinder
clamps aligns with the punched mark on the
handlebar.
A. Clamp
B. Clutch Master Cylinder
C. Punched Mark
D. Connector and Dust Cover
E. Starter Lock-out Switch
F. Harness
G. Socket Bolts
Connect the connector of the left switch hous-
ing to the starter lock-out switch on the master
cylinder.
Tighten the upper clamp bolt first and then the
lower bolt to the specified torque.
Torque: 11 N·m (1.1 kgf·m, 97 in·lb)
Push the small plastic plugs (2) into the clutch
master cylinder clamp bolts.
A. Plastic Plugs
B. Clutch Master Cylinder
Wiring Clamps
Fasten the front brake hose and the right
switch housing harness to the right side of
the handlebar with two plastic clamps.
NOTE
żThe plastic clamp at the inside fastens the
right
switch harness only.
A. Handlebar (Right Side)
B. P
lastic Clamps
C. Front Brake Hose
D. Right Switch Harness
Fasten the clutch hose and the left switch
housing harness to the left side of the han-
dlebar with two plastic clamps.
A. Handlebar (Left Side)
B. Plastic Clamps
C. Clutch Hose
D. Left Switch Harness
ASSEMBL
Y11
A. Left Switch Lead
B. Clutch Hose
C. Fasten the left switch lead and the clutch hose with two plastic clamps.
D. Fasten the right switch lead with the plastic clamp.
E. Fasten the right switch lead and the brake hose with the plastic clamp.
F.
Throttle Cables
G. Brake Hose
H. Right Switch Lead
I.
Handlebar
Front Fender
Front Reflectors (for US and CN Models
only)
Assemble the front left and right reflectors and
the brake hose clamps with the nut (D = 5) on
each.
A. Front Brake Hose Clamp (Left)
B. Front Brake Hose Clamp (Right)
C. Front Reflectors
D. Nuts
12 ASSEM
BLY
Front Fender Installation
Lift the motorcycle off the crate base and sup-
port the motorcycle with a suitable stand or
jack.
Loosen the axle clamp bolts on the right fork
leg and remove the front axle.
Loosen the two flanged bolts (D = 10, L = 47)
to remove each f ront brake caliper.
A. Front Brake Calipers
B. Flanged Bolts (D = 10, L = 47)
CAUTION
Do not leave the calipers hanging by
the brake hoses. After removing the
calipers, secure them to the frame using
a suitable band.
Install the front fender with its more rounded
end facing forward.
A. Front Fender
B. Forward
Install the front fender on the fork legs, and in-
stall the front left and right brake hose clamps
on the inside of the fender with the four bolts
(D = 8, L = 35) and tighten them.
US and CN Models
A. Front Fender
B. Bolts (D = 8, L = 35)
C. Brake Hose Clamp (Left)
Other than US and CN Models
A. Front Fender
B. Bolts (D = 8, L = 35)
C. Brake Hose Clamp (Left)
Front Wheel Installation
Check the wheel rotation mark on the front
tire.
NOTE
żThe direction of the wheel rotation is shown
by an arrow on the front tire. Install the wheel
so that the rotation mark coincides with wheel
rotational direction.
ASSEMBL
Y13
A. Front Tire
B. Arrow
C. Rotation
Fit the axle collars on both sides of the front
wheel hub. The collars are identical.
Put the front wheel assembly between the
fork legs.
Insert the front axle from the right side of the
wheel and push it completely through.
A. Front Axle
B. Collar (Right)
C. Axle Clamp Bolts (Right)
D. Collar (Left)
Tighten the front axle to the specified torque.
Torque : 108 N·m (11.0 kgf·m, 80 ft·lb)
Temporary install the front brake calipers.
Before tightening the axle clamp bolts on the
right fork leg, pump the front fork up and down
4 or 5 times to align the right front fork leg and
to seat the front axle. Do not pull the brake
lever when pumping the fork.
NOTE
żDo not apply the front brake during this
process to stop the motorcycle from rolling
forward. Put a block in front of the front wheel
to prevent movement.
A. Pump the fork up and down.
B. Block
Tighten the axle clamp bolts on the right fork
leg to the specified torque.
Torque : 29 N·m (3.0 kgf·m, 21 ft·lb)
NOTE
żTighten the two front axle clamp bolts alter-
nately two times to ensure even tightening
torque.
Check the clearance between the right fork
leg and the axle collar with a thickness gauge.
There should be about 2.0 mm (0.08 in.) of
clearance. The clearance between 1.05 ~
3.19 mm (0.04 ~ 0.13 in.) is acceptable.
A. Right Fork Leg
B. Front Axle
C. Axle Clamp Bolts
D. About 2.0 mm (0.08 in.)
E. Collar (Right)
If the clearance is out of this range, remove
the front wheel and check the axle, wheel hub
and other related parts for damage.
Tighten both front brake caliper mounting
bolts (D = 10, L = 47) to the specified torque.
Torque : 34 N·m (3.5 kgf·m, 25 ft·lb)
14 ASSEM
BLY
Check the front brake.
A. Front Brake Caliper (Left)
B. Bo
lts (D = 10, L = 47)
WARNING
Do not attempt to ride the motorcycle un-
til a full brake lever is obtained by pump-
ing the brake lever until the pads are
against the disc. The brake will not func-
tion on the first application of the lever if
this is not done.
Front Brake Hose Grommets
Fit the grommet onto each front left and right
brake hose, and install it in the clamp.
US and CN Models
A. Front Brake Hose (Left)
B. Grommet
C. Brake Hose Clamp (Left)
Other than US and CN Models
A. Front Brake Hose (Left)
B. Grommet
C. Brake Hose Clamp (Left)
Front and Rear Shift Pedals
NOTE
żInstall the front and rear shift pedals after the
“Clutch Fluid” section in the Preparation chap-
ter.
Install the f ront shift pedal on the s hift shaft
aligning the punched marks on the pedal and
the shaft.
Install the pedal bolt (D = 8, L = 25) and
tighten it to the specified torque.
Torque : 30 N·m (3.1 kgf·m, 22 ft·lb)
Install the rear shift pedal with the bolt (D =
8, L = 25) in the same way as the front shift
pedal.
A. Front Shift Pedal
B.Bolt(D=8,L=25)
C. Align the Punched Marks.
D. Rear Shift Pedal
E. Shift Shaft
ASSEMBL
Y15
Front Footboard (Left)
NOTE
żInstall the left footboard after the “Clutch Fluid”
sectio
n in the Preparation chapter.
Install the left footboard assembly on the
frame with one bolt (D = 10, L = 30) at the
rear and tighten it.
A. Front Footboard (Left)
B. B
olt (Rear)
NOTE
żThe bolt in front is for tightening the footboard
and the front guard together.
żTighten the front footboard mounting bolts af-
ter installing the front guards to the s pecified
torque.
Front Guards (Left and R ight)
Front Guards Installation
Remove the front side mounting bolt from the
front right footboard.
A. Front Footboard (Right)
B. Bolt
Install both front left and right guards on the
frame with the upper mounting bolts (D = 10,
L = 25), and on the front footboard brackets
with the lower mounting bolts (D = 10, L = 30).
A. Front Guard (Left)
B. Bolt (D = 10, L = 25)
C. Bolt (D = 10, L = 30)
D. Footboard Bracket
Tighten the front footboard and the guard
mounting bolts to the specified torque.
Torque : 34 N·m (3.5 kgf·m, 25 ft·lb)
Label Installation (for US and CN Mod-
els o nly)
Wipe off any oil or grease from the application
area.
Peel the warning label off the backing sheet
and stick it on the center of the front left guard.
A. Front Guard (Left)
B. Label For US Models (56070-1285)
C. Label Top
D. Label For CN Models (56070-1180)
16 ASSEM
BLY
Helmet Locks
Unlock the helmet lock with the key and fit
the small projection of the lock into the hole
in the bracket of each rear guard and fasten
it with the screw (D = 5, L = 12) having a
non-permanent locking agent.
Lock the helmet lock.
A. Helmet Lock
B. Ignition Key
C. Projection
D. Screw
E. Rear Guard (Left)
Rear Guards (Left and Right)
Rear Guards Installation
Remove the right saddlebag.
Insert the ignition key into the lock and turn
the key counterclockwise and pull the knob
outward to open the lid.
A. Saddlebag (Right)
B. Ignition Key
C. Counterclockwise
D. Knob
Open the saddlebag lid and remove the bolts
(D = 8, L = 75) inside the saddlebag, and then
pull it up.
A. Bolts (D = 8, L = 75)
Join the rear left guard end and the left sad-
dlebag/muffler bracket with the bolts (D = 8, L
= 35)(2) and cap nuts (2) and tighten them.
Install the guard o n the brackets with the up-
per bolt (D = 10, L = 30) and the lower socket
bolt (D = 10, L = 50) and tighten them.
A. Rear Guard (Left)
B. Bolts (D = 8, L = 35) and Cap Nuts
C. Bolt (D = 10, L = 30)
D. Socket Bolt (D = 10, L = 50)
Push the large plastic plug into the top of the
socket bolt.
A. Plastic Plug
B. Rear Guard (Left)
Install the right guard in the same manner as
the left guard.
ASSEMBL
Y17
Label Installation (for US and CN Mod-
els only)
Wipe off any oil or grease from the application
area.
Peel the warning label off the backing sheet
and stick it on the rear left guard.
A. Rear Guard (Left)
B. Label For US Models (56070-1285)
C. Label Top
D. 20 mm (0.8 in.)
E. Label For CN Models (56070-1180)
NOTE
żReinstall the right saddlebag after the “Rear
Brake Fluid” and “Rear Shock Absorber” sec-
tions in the Preparation chapter. When in-
stalling the right saddlebag, see “Left Saddle-
bag” section in the Assembly chapter.
Backrest Pad
Assemble the backrest pad, frame, and cover
with the cap nuts (D = 6)(4).
A. Backrest Pad
B. Cover
C. Cap Nut (D = 6)
D. Frame
Install the backrest between the brackets with
the flanged bolts (D = 8, L = 50)(4) and the cap
nuts (D = 8).
Tighten all the bolts and nuts securely.
A. Ba
ckrest
B.CapNuts(D=8)
C. Bolts (D = 8, L = 50)
Horn
Connect the horn lead connectors (BK, BK)
of the harness to the horn terminals at the left
side of the radiator.
A. Horn
B. Connectors (BK, BK)
C. Bracket
Install the horn with bracket to the frame with
the bolt (D = 8, L = 12) and tighten it.
18 ASSEM
BLY
A. Horn
B. B
olt (D = 8, L = 12)
C. Bracket
Choke Knob
Loosen the locknut and fasten the choke knob
to the bracket with locknut.
A. Choke Knob
B. Locknut
C. Bracket
Rear View Mirrors (Left and Right)
Conventional Type (Single Nut)
Loosen the locknut completely.
Screw the rear view mirror in completely, and
then back it two turns out.
Turn the mirror stay to assure visibility to the
rear with the operator sitting on the motorcy-
cle and tighten the locknut securely.
Adjust the rear view mirror by slightly moving
only the mirror portion of the assembly.
A. Locknut
B. Rear View Mirror (Left)
Installation and adjustment of the right side
mirror is common with the left side. Follow
the procedure specified for the left side.
Turning Stay Type
Screw the mounting area of the left rear view
mirror into the holder all the way, and tighten
the lower hexagonal area securely.
A. Lower Hexagonal Area for Tightening
B. Upper Hexagonal Area (Adapter)
C. Rear View Mirror (Left)
CAUTION
Do not force to tighten and/or loosen the
upper hexagonal area (adapter) with a
spanner or wrench. Disassembly of this
area is not possible. Non-permanent
locking agent is already applied to the
threads of this inner area. Forcible loos-
ening may damage the adapter and/or
the turning mechanism of the stay.
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Kawasaki VULCAN 1600 NOMAD User manual

Category
Motorcycles
Type
User manual
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