ABB XFCG4 6410 User manual

An engineering milestone in

development of remote, low

power, measurement and

control devices

User’s manual/2103335 Rev. AB

XSeriesG4 products

Flow computer

XFC

G4

iii

Contents

Typographical conventions ....................................................................................................................................... x

Additional publications ............................................................................................................................................. xi

1 Health and safety .............................................................................................................................................. 12

1.1 General information and notes for the reader .............................................................................................................. 12

1.2 Safety / warning symbols, note symbols ...................................................................................................................... 12

1.3 Potential safety hazards............................................................................................................................................... 13

2 Compliance ........................................................................................................................................................ 14

EU Directive 2012/19/EU - Waste Electrical and Electronic Equipment (WEEE) ................................................................. 14

3 System Description .......................................................................................................................................... 15

3.1 Overview ...................................................................................................................................................................... 15

3.2 XSeriesG4 Flow Computer Hardware .......................................................................................................................... 17

3.3 Standard Enclosures.................................................................................................................................................... 18

3.4 XFCG4 Board Specifications ....................................................................................................................................... 25

3.5 External Integral Multi-Variable (XIMV) ........................................................................................................................ 27

3.6 XSeries On-board Input/Output ................................................................................................................................... 28

3.7 Functions of the XFCG4 .............................................................................................................................................. 32

3.8 Display Function .......................................................................................................................................................... 34

3.9 Display Annunciators ................................................................................................................................................... 35

3.10 XFCG4 Application Licensing ...................................................................................................................................... 36

3.11 Laptop Computer Running PCCU32 ............................................................................................................................ 37

3.12 Local PCCU Connections ............................................................................................................................................ 38

3.13 Network Connectivity (Dynamic IP w/Router) .............................................................................................................. 39

3.14 Optional Key Pad ......................................................................................................................................................... 40

3.15 Optional Totalflow Input/Output Modules ..................................................................................................................... 42

4 Installation ......................................................................................................................................................... 45

4.1 Unpacking and Inspection ............................................................................................................................................ 45

iv XFC G4 2103335 Rev AB

4.2 Installation Overview .................................................................................................................................................... 45

4.3 Pipe Mount Installation ................................................................................................................................................. 50

4.4 Wall Mount Installation ................................................................................................................................................. 56

4.5 Direct Mount Installation for Gas Orifice ....................................................................................................................... 63

4.6 Manifold Input Lines ..................................................................................................................................................... 65

4.7 Direct Mount Installation for Pulse Meter ...................................................................................................................... 66

4.8 Static Pressure Input Line ............................................................................................................................................ 68

4.9 Battery Pack Installation ............................................................................................................................................... 70

4.10 Solar Panel Installation ................................................................................................................................................. 71

4.11 RTD Probe Installation ................................................................................................................................................. 73

4.12 AC Charging Unit Installation ....................................................................................................................................... 75

4.13 XFCG4 Communication, Jumper Settings and Field Wiring ......................................................................................... 78

5 XFCG4 Startup ................................................................................................................................................... 81

5.1 Overview ...................................................................................................................................................................... 81

5.2 PCCU32 Installation and Setup .................................................................................................................................... 81

5.3 Establishing Initial Local Communication ..................................................................................................................... 81

5.4 Setup of the XFC for Ethernet communication ............................................................................................................. 83

5.5 Setting up the XFCG4 .................................................................................................................................................. 91

5.6 Application Licensing Credit Key .................................................................................................................................. 95

v XFC G4 2103335 Rev AB

5.7 XFCG4 Configuration................................................................................................................................................. 102

5.8 Startup the flow computer .......................................................................................................................................... 105

5.9 XFCG4 Standard Displays ......................................................................................................................................... 106

5.10 Key Pad ..................................................................................................................................................................... 106

6 Service and maintenance ............................................................................................................................... 108

6.2 Data preservation ...................................................................................................................................................... 108

6.3 Performing a Warm Boot ........................................................................................................................................... 109

6.4 Performing a Cold Boot.............................................................................................................................................. 111

6.5 Changing XFCG4 Clock ............................................................................................................................................. 112

6.6 Replacing the lithium battery ...................................................................................................................................... 113

6.7 Replacing XFCG4 Battery Pack ................................................................................................................................. 113

6.8 Replacing the Main Electronic Board ......................................................................................................................... 117

6.9 Replacing the CPU Engine Card ............................................................................................................................... 119

6.10 Replacing Liquid Crystal Display (LCD) Board .......................................................................................................... 121

6.11 Replacing XIMV ......................................................................................................................................................... 122

6.12 Replacing Static Pressure Transducer....................................................................................................................... 124

6.13 Calibration .................................................................................................................................................................. 126

6.14 On-Board I/O Calibration Overview ........................................................................................................................... 132

vi XFC G4 2103335 Rev AB

6.15 Calibrating TFIO Module Analog Outputs ................................................................................................................... 134

6.16 How to Change Orifice Plate ...................................................................................................................................... 135

6.17 Zero Transducer ......................................................................................................................................................... 137

7 Troubleshooting .............................................................................................................................................. 138

7.2 Troubleshooting Visual Alarm Codes ......................................................................................................................... 139

7.3 Power Troubleshooting .............................................................................................................................................. 145

7.4 Troubleshooting Communications .............................................................................................................................. 154

Customer support ............................................................................................................................................................... 161

Client warranty .................................................................................................................................................................... 161

vii XFC G4 2103335 Rev AB

Table of Figures

Figure 1 XFC

G4

Model 6410, Orifice Meter ................................................................................................................. 19

Figure 2 XFC

G4

Model 6411, Pulse Meter .................................................................................................................. 20

Figure 3 XFC

G4

Model 6413, Orifice Meter ................................................................................................................. 21

Figure 4 XFC

G4

Model 6414, Pulse Meter .................................................................................................................. 22

Figure 5 XFC

G4

Model 6713, Orifice Meter ................................................................................................................. 23

Figure 6 XFC

G4

Model 6714, Pulse Meter .................................................................................................................. 24

Figure 7 XFC Board .................................................................................................................................................... 26

Figure 8 Typical Point Schematic ............................................................................................................................... 29

Figure 9 Example Connections................................................................................................................................... 29

Figure 10 Typical Point Schematic ............................................................................................................................. 30

Figure 11 Example Connections ................................................................................................................................ 31

Figure 12 Typical Point Schematic ............................................................................................................................. 31

Figure 13 Example Connections ................................................................................................................................ 32

Figure 14 Liquid Crystal Display and Indicators ......................................................................................................... 35

Figure 15 RS-232 Local Communication Cable ......................................................................................................... 38

Figure 16 USB Local Communication Cable P/N 1801800-xxx ................................................................................. 39

Figure 17 Ethernet Communication Cable P/N 1681011-xxx ..................................................................................... 39

Figure 18 Ethernet Connectivity Diagram ................................................................................................................... 40

Figure 19 Optional Keypad ......................................................................................................................................... 41

Figure 20 XFC

G4

6413 with Optional Key Pad ............................................................................................................ 41

Figure 21 XFC

G4

6713 with Optional Key Pad ............................................................................................................ 42

Figure 22 TFIO Module Housing ................................................................................................................................ 43

Figure 23 XFC

G4

6413/6414 Inside View with Module Mounting Rail ........................................................................ 44

Figure 24 XFC

G4

6713/6714 Inside View with Module Mounting Rail ........................................................................ 44

Figure 25 Typical Pipe Installation for Gas Orifice ..................................................................................................... 46

Figure 26 Typical Pipe Installation for Pulse Meter .................................................................................................... 46

Figure 27 Bottom View Orifice Flow Computer XFC

G4

6410 ...................................................................................... 47

Figure 28 Bottom View Orifice Flow Computer XFC

G4

6413 ...................................................................................... 47

Figure 29 Bottom View Orifice Flow Computer XFC

G4

6713 ...................................................................................... 48

Figure 30 Bottom View Pulse Flow Computer XFC

G4

6411 ........................................................................................ 48

Figure 31 Bottom View Pulse Flow Computer XFC

G4

6414 ....................................................................................... 49

Figure 32 Bottom View Pulse Flow Computer XFC

G4

6714 ........................................................................................ 49

Figure 33 Typical Pipe Saddle Installation ................................................................................................................. 50

Figure 34 XFC

G4

Pipe Mounted .................................................................................................................................. 51

Figure 35 Model XFC

G4

6410, Pipe Mounted W/Discreet Manifold ............................................................................ 52

Figure 36 Model XFC

G4

6414, Pipe Mounted ............................................................................................................. 53

Figure 37 Model XFC

G4

6713, Pipe Mounted ............................................................................................................. 54

Figure 38 Model XFC

G4

6714, Pipe Mounted ............................................................................................................. 55

Figure 39 Model XFC

G4

6410 Wall Mounted .............................................................................................................. 57

Figure 40 Model XFC

G4

6411 Wall Mounted .............................................................................................................. 58

Figure 41 Model XFC

G4

6413 Wall Mounted .............................................................................................................. 59

Figure 42 Model XFC

G4

6414 Wall Mounted .............................................................................................................. 60

Figure 43 Model XFC

G4

6713 Wall Mounted .............................................................................................................. 61

Figure 44 Model XFC

G4

6714 Wall Mounted .............................................................................................................. 62

Figure 45 Model XFC

G4

6410, Direct Mounted with D/A Manifold (for illustrative purposes only) ............................. 63

Figure 46 Model XFC

G4

6413 Direct Mounted, Instrument Manifold .......................................................................... 64

Figure 47 Model XFC

G4

6713 Direct Mounted ............................................................................................................ 64

viii XFC G4 2103335 Rev AB

Figure 48 Transducer Low and High Side Ports ......................................................................................................... 65

Figure 49 Model XFC

G4

6411 Direct Mounted ............................................................................................................ 66

Figure 50 Model XFC

G4

6414 Direct Mounted ............................................................................................................ 67

Figure 51 Model XFC

G4

6714 Direct Mounted ............................................................................................................ 68

Figure 52 XFC

G4

Static Pressure Input Line ............................................................................................................... 69

Figure 53 XFC

G4

Board Battery and Charger Input Connections ............................................................................... 70

Figure 54 Typical Solar Panel Installation ................................................................................................................... 72

Figure 55 RTD Installation into thermowell ................................................................................................................. 74

Figure 56 RTD Probe Wiring ....................................................................................................................................... 74

Figure 57 RTD Input Connections............................................................................................................................... 75

Figure 58 Mounting AC Charger ................................................................................................................................. 77

Figure 59 DC Wiring Instructions ................................................................................................................................ 77

Figure 60 AC Wiring Instructions ................................................................................................................................ 77

Figure 61 XFC

G4

Standard Communication Wiring ..................................................................................................... 78

Figure 62 XFC

G4

Main Electronic Board Configuration ............................................................................................... 80

Figure 63 Setup for local communication .................................................................................................................... 82

Figure 64 Network Setup: ID ....................................................................................................................................... 84

Figure 65 Communication Setup: Totalflow /TCP Protocol ........................................................................................ 85

Figure 66 Setup TCP/IP communication over Ethernet .............................................................................................. 86

Figure 67 Network tab: Configure to use DHCP for addressing ................................................................................. 87

Figure 68 Network Tab: Configure static IP address ................................................................................................. 88

Figure 69 Setup of network connection over Ethernet ............................................................................................... 89

Figure 70: Connection setup over Ethernet using non-default TCP port .................................................................... 91

Figure 71 Meter Setup and Security Screen ............................................................................................................... 93

Figure 72 PCCU32 Security Code Setup .................................................................................................................... 94

Figure 73 WinCCU32 Security Code Entry in Meter I.D. ............................................................................................ 94

Figure 74 Loading Credit Key Status .......................................................................................................................... 96

Figure 75 Credit Key Status ........................................................................................................................................ 96

Figure 76 Credit Key Telephone Update .................................................................................................................... 97

Figure 77 Application Credit Entry Screen .................................................................................................................. 97

Figure 78 Application Credit Verification Codes ......................................................................................................... 98

Figure 79 Transfer to Device Application Credit Selections ....................................................................................... 99

Figure 80 Transferred to Device Application Credits ................................................................................................ 100

Figure 81 Transfer to Credit Key Application Credit Selections ................................................................................ 101

Figure 82 Transferred to Credit Key Application Credits .......................................................................................... 101

Figure 83 Optional Keypad (P/N 2100652-xxx) ........................................................................................................ 107

Figure 84: Electronic reset button S2 ........................................................................................................................ 110

Figure 85: Memory backup enable/disable ............................................................................................................... 111

Figure 86: XFC

G4

Electronic Board Maintenance Connections ................................................................................ 114

Figure 87: XFC

G4

6410 Component/Cable Locations ............................................................................................... 115

Figure 88 XFC

G4

6413 Component/Cable Locations ................................................................................................ 116

Figure 89: XFC

G4

Removable Board Connections for Maintenance ......................................................................... 119

Figure 90: CPU Engine Card Removal ..................................................................................................................... 120

Figure 91: CPU Engine Card Replacement .............................................................................................................. 121

Figure 92: Flow Computer with Discrete Manifold .................................................................................................... 124

Figure 93: Direct Mount Pulse Meter with Static Pressure Transducer .................................................................... 126

Figure 94: Troubleshooting Flowchart ...................................................................................................................... 139

Figure 95: Liquid Crystal Display and Indicators ....................................................................................................... 140

Figure 96: Battery Charger and Battery Pack Connections ...................................................................................... 141

ix XFC G4 2103335 Rev AB

Figure 97: Power Troubleshooting Flowchart ........................................................................................................... 146

Figure 98: XFC

G4

Main Electronic Board ................................................................................................................. 148

Figure 99: AC-DC Charger Wiring Instructions ........................................................................................................ 149

Figure 100: Current Measurement Troubleshooting Cable ...................................................................................... 150

Figure 101: Lithium Battery Backup Enable/Disable ................................................................................................ 153

Figure 102: Communication Troubleshooting Flow Chart ........................................................................................ 155

Figure 103: XFC

G4

Communication Wiring ............................................................................................................... 157

List of Tables

Table 1 XFC

G4

Family Genealogy .............................................................................................................................. 16

Table 2 XFC

G4

board specifications ............................................................................................................................ 25

Table 3 XFC Board Identification ................................................................................................................................ 27

Table 4 External Integral Multivariable (XIMV) Specifications .................................................................................... 28

Table 5 Typical XFC

G4

Display Options ...................................................................................................................... 34

Table 6 XFC

G4

Status and Alarm Description ............................................................................................................. 35

Table 7 TFIO Module Loading .................................................................................................................................... 43

Table 8 XFC

G4

On-Board Jumper Settings ................................................................................................................. 79

Table 9 Configurable Calculations Factors ............................................................................................................... 102

Table 10 Fpv Analysis Data ...................................................................................................................................... 103

Table 11 Gas Orifice Constants ............................................................................................................................... 104

Table 12 Alarm Limits ............................................................................................................................................... 104

Table 13 XFC

G4

Displayed Items .............................................................................................................................. 106

Table 14 Optional Keypad Commands ..................................................................................................................... 107

Table 15: XFC

G4

6410 and 6413 Component Identifications ................................................................................... 116

Table 16: Calibration Configurable Parameters ....................................................................................................... 126

Table 17: Visual Alarm Codes .................................................................................................................................. 140

Table 18: Specifications for Solar panels ................................................................................................................. 149

Table 19: RS-232 Field Wiring on XFC

G4

Electronic Board J4 A and B ................................................................... 158

Table 20: RS-485 Field Wiring on XFC

G4

Board J4 A and B .................................................................................... 159

Table 21: RS-485 Terminations ................................................................................................................................ 160

x XFC G4 2103335 Rev AB

Typographical conventions

Element

Convention

Example

Cross-reference to a figure or table in the

document

Hyperlink the figure or table label and

number. If the figure or table is not

immediately following the cross-reference,

add the page number where it is located.

See Figure 2 or See Table 3 (page 12).

Cross-reference to a specific section in the

document

Hyperlink both the section number and title,

with the section title in italics

Go to section 2.1, Device setup.

Greater than character (>)

Indicates that the following item is an

additional menu selection.

Use the key pad to locate and select

Calibrate > Diff. Press. Sensor >

Calibration Units > Edit.

Menu item names in instructions

Bold text and the capitalization of names

agrees with the names as displayed on the

HMI menu.

Use the right soft key to enter the Main

Menu.

Programs, including utility and accessory

programs

Title capitalization

Microsoft Word

URL

All lowercase for a fully specified URL. If

necessary, break long URLs before a

forward slash or break a long URL before it

begins

http://www.microsoft.com/

seattle.sidewalk.com

User input

Lowercase, unless case sensitive. Bold or

italic, depending on element. If the user input

string contains placeholder text, use italics

for that text.

Type Name tag

xi XFC G4 2103335 Rev AB

Additional publications

Additional free publications for the device are available for download from the ABB Library Download Center:

XFCG4 (Com2) ABB267/269 and ABB266 User Drawing

2102118

XFCG4 EX (Com2) ABB267/269 and ABB266 User Drawing

2102117

XRCG4 (Com2) IMV25 and ABB266 User Drawing

2105116

XFCG4 (Com2) IMV25 and ABB266 User Drawing

2105115

XRCG3 (Com1) ABB267/269 and ABB266 User Drawing

2105114

XRCG4 (Com2) ABB267/269 and ABB266 User Drawing

2105113

TFIO Comm Interface Module (2100421) to XMV MODBUS w/ RTD

2102345

XMV Pipe Mount Bracket

2104265

12 XFC G4 2103335 Rev AB

1 Health and safety

1.1 General information and notes for the reader

Read these instructions carefully prior to installation and commissioning. For reasons of clarity, these instructions do not contain

all details about every type or version of the product, and therefore, do not take into account every conceivable assembly,

operating, or maintenance scenario. For further information, or if specific problems arise which are not addressed in the

instructions, please ask the manufacturer. The content of these instructions is neither part of, nor provided for changing a

previous or existing agreement, promise, or legal relationship. All obligations to ABB result from the respective sales contract,

which also contains the full and solely valid warranty clauses. These are neither limited to, nor extended by the content of these

instructions.

Observe warning signs on the packaging and on the device.

1.2 Safety / warning symbols, note symbols

DANGER – Serious damage to health / risk to life. This symbol, in conjunction with the signal word "DANGER",

indicates an imminent danger. Failure to observe this safety information will result in death or severe injury. The

text may state the hazard, how to avoid the hazard, and what the result would be if not followed.

DANGER – Serious damage to health / risk to life. This symbol, in conjunction with the signal word "DANGER",

indicates an imminent electrical hazard. Failure to observe this safety information will result in death or severe

injury. The text may state the hazard, how to avoid the hazard, and what the result would be if not followed.

WARNING – Bodily injury. This symbol, in conjunction with the signal word "WARNING", indicates a potentially

dangerous situation. Failure to observe this safety information may result in severe injury. The text may state the

hazard, how to avoid the hazard, and what the result would be if not followed.

WARNING – Bodily injury. This symbol, in conjunction with the signal word "WARNING", indicates a potential

electrical hazard. Failure to observe this safety information may result in death or severe injury. The text may state

the hazard, how to avoid the hazard, and what the result would be if not followed.

CAUTION – Minor injuries. This symbol, in conjunction with the signal word "CAUTION", indicates a potentially

dangerous situation. Failure to observe this safety information may result in minor or moderate injury.

CAUTION – Equipment / Property damage. This symbol, in conjunction with the signal word "CAUTION",

indicates a potentially dangerous situation. Failure to observe this safety information may result in property

damage. The symbol may also be used for minor injury warnings. The text may state the hazard, what to do or not

do to avoid the hazard, and what the result would be if not followed.

NOTICE – Property damage. This symbol indicates a potentially damaging situation. Failure to observe this

safety information may result in damage to or destruction of the product and / or other system components.

IMPORTANT NOTE: This symbol indicates operator tips, particularly useful information, or important information

about the product or its further uses. The signal word "IMPORTANT NOTE" does not indicate a dangerous or

harmful situation.

!

13 XFC G4 2103335 Rev AB

Although "WARNING" hazards are related to personal injury and "NOTICE" hazards are associated with equipment or property

damage, it must be understood that under certain operating conditions, operating damaged equipment can result in degraded

system / process performance leading to serious or life-threatening injuries. Therefore, compliance with all "WARNING" or

"NOTICE" hazards is required at all times.

Only qualified and authorized specialists are to be employed for the assembly, electrical connection, commissioning, and

maintenance of the transmitter, since they have the appropriate experience and the necessary qualifications for such work, e.g.:

— Training, instruction, and authorization to operate and maintain devices or systems according to safety engineering

standards for electrical circuits, high pressures, and corrosive media

— Training or instruction in accordance with safety engineering standards regarding the maintenance and use of adequate

safety systems

WARNING – Bodily injury. For electrical connections, use sufficiently insulated tools, according to the EN 60900

standard.

Follow the applicable standards, regulations, and recommendations for installation, including:

— The construction and operation of electrical installations. For example, the regulation for technical working materials (safety

guidelines for tools)

— Explosion protection, if transmitters with explosion protection are installed

The device can be operated at high levels of pressure and with corrosive media. Serious injury and/or considerable material

damage can result if the transmitter is handled incorrectly. Ensure compliance with the regulations applicable in the country of

use when working with transmitters.

1.3 Potential safety hazards

Pressurized natural gas is present in the measurement pipeline. Because of this, a possibility exists for natural gas to escape

from the pipeline or tubing during installation or calibration, or following damage to the pipeline or tubing. Only properly trained

and authorized personnel should work in hazardous locations.

Totalflow equipment operates on 9 - 30 Vdc. However, optional equipment may convert power from Vac to Vdc. Follow your

company’s policies and procedures when installing any electrical and/or measurement equipment.

Always wear Personal Protective Equipment (PPE) per your company’s policies and procedures.

14 XFC G4 2103335 Rev AB

2 Compliance

EU Directive 2012/19/EU - Waste Electrical and Electronic Equipment (WEEE)

ABB Industrial Automation, Measurement and Analytics, is committed to actively protecting the environment. Do not dispose of

WEEE as unsorted municipal waste. Collect WEEE separately. Participation in the management of WEEE is critical to the

success of WEEE collection.

Electrical and electronic equipment marked using the crossed-out wheeled bin symbol shall not be mixed with

general household waste. Correct disposal at a recycling facility will help save valuable resources and prevent

potential negative effects on health and the environment. These steps ensure compliance with the Waste

Electrical and Electronic Equipment (WEEE) Directive.

Waste electrical and electronic equipment (WEEE) shall be treated separately using the national collection framework available

to customers for the return, recycling, and treatment of WEEE.

15 XFC G4 2103335 Rev AB

3 System Description

3.1 Overview

This chapter serves as an introduction to the Totalflow Fourth Generation Flow Computers (XFC

G4

). The XSeries are low power,

microprocessor-based units designed to meet a wide range of measurement, automation, monitor, control and alarm

applications for remote oil and gas systems. Six models of the XSeries are available: Models XFC

G4

6410, XFC

G4

6413 and

XFC

G4

6713 are differential (orifice) meters. Models XFC

G4

6411, XFC

G4

6414 and XFC

G4

6714 are pulse (linear) meters.

The letters XFC stand for Expandable Flow Computer. As the name implies, the flow computers are expandable to meet a wide

range of user needs while maintaining backward compatibility with legacy Totalflow systems.

For users that are familiar with the XSeries flow computers, the XFC

G4

offers easily recognizable features while expanding on its

core functionality. This expansion includes a new CPU engine card and the adoption of 32-bit technology to enhance speed and

memory. Additionally, the XFC

G4

is able to run more applications than previous XSeries units with more AGA tube applications

and more Plunger Lift applications.

For connectivity purposes, the XFC

G4

supports the familiar military connector (serial communication) PCCU cable. Additionally,

USB and Ethernet connectivity are also available. The only other visual difference is the addition of an SD Card slot, the SD

card slot is not used.

3.1.1 Hardware

The models XFC

G4

6410 and XFC

G4

6411 are packaged in a small enclosure and are only designed for the XFC

G4

board and a

variety of batteries. When using these flow computers, communication devices can be installed in a separate enclosure such as

the model 6470.

The models XFC

G4

6413 and XFC

G4

6414 are packaged in an enclosure that can accommodate the XFC

G4

board, a variety of

remote communications devices, batteries and up to three additional I/O modules. The I/O modules generally provide eight I/O

points per module.

The models XFC

G4

6713 and XFC

G4

6714 are packaged in an enclosure that can accommodate the XFC

G4

board, a variety of

remote communications options, batteries and up to six additional I/O modules.

3.1.2 Functionality

The XFC

G4

system has built-in, pre-engineered applications for data collection, trending and long term data storage. The XFC

G4

can be used for oil and gas production, transmission and distribution site monitoring and control, water and waste system

monitoring and control, etc.

All of the XSeries feature single or multi-tube capabilities with custody transfer measurement features. These flow computers

are engineered to be flexible and will enable the user to increase productivity and improve asset utilization (see Table 1 for the

XSeries family genealogy).

The XFC

G4

defaults to the retention of daily and log period records over a 40 day period. Additionally, it defaults to the retention

of 200 events. These defaults can be extended and are limited only by the file space on the device.

Models XFC

G4

6410/11 perform these basic functions and include additional I/O, as provided on the main electronic board

(XFC

G4

).

Models XFC

G4

6413/14 perform these same basic functions and have the option for three TFIO modules.ds

Models XFC

G4

6713/14 perform these same basic functions and have the option for six TFIO modules.

IMPORTANT NOTE: The XFC

G4

maintains a history of alarms as well as average differential pressure (DP),

average static pressure (SP), average flowing temperature (Tf), accumulated volume and energy.

For the differential meters, an average extension is maintained. For pulse (linear) meters, an uncorrected

volume accumulator is maintained.

The differential (orifice) flow computer can be programmed to calculate flow rates and volumes in accordance

with either AGA-3-85, AGA-3-92 or additional flow calculations methods that are available on request. These

include ISO-5167, Liquid, Vcone, FloNozzle, etc.

16 XFC G4 2103335 Rev AB

The linear (pulse) flow computer can be programmed to calculate flow rates and volumes in accordance with

AGA-7.

Super compressibility calculations can be performed in accordance with either NX-19 or AGA 8-92 (gross or

detail).

Table 1 XFC

G4

Family Genealogy

XFC

G4

Model

XFC

G4

Board

Orifice Meter

Pulse Meter

Max. Battery

Capacity

Communication

Equipment

Max. TFIO Modules

6410

•

26AH

N/A

6411

•

26AH

N/A

6413

•

26AH

Yes

3

6414

•

26AH

Yes

3

6713

•

42AH

Yes

6

6714

•

42AH

Yes

6

3.1.3 XFCG4 General Specifications

Dimensions

Model

Width

Height

Depth

6410

10.00” (254.00mm)

13.80” (350.72mm)

9.37” (237.99mm)

6411

10.00” (254.00mm)

12.15” (308.56mm)

9.37” (237.99mm)

6413

12.55” (318.77mm)

18.31” (465.07mm)

10.27” (260.86mm)

6414

12.55” (318.77mm)

16.65” (422.91mm)

10.27” (260.86mm)

6713

15.10” (383.54mm)

22.31” (566.67mm)

13.83” (351.28mm)

6714

15.10” (383.54mm)

20.64” (524.26mm)

13.83” (351.28mm)

Installed Depth

Model

Pipe Mounted

Wall Mounted

6410/6411

10.68” (271.27mm)

10.12” (257.05mm)

6413/6414

11.58” (294.13mm)

11.02” (279.91mm)

6713/6714

14.56” (369.82mm)

14.00 (355.60mm)

Weight

(w/o Battery)

Model

Pounds

Kilograms

6410

13.5

5.04

6411

11.5

4.29

6413

17.9

6.68

6414

15.9

5.93

6713

29.0

10.82

6714

27.0

10.08

Humidity

0-95% non-condensing

Mounting

Wall, pipe or direct

Oper. Temp.

-40F to 185F (-40C to 85C)

Certifications &

EMC Req.

Please see Product Data Sheets:

Differential Flow Computer

17 XFC G4 2103335 Rev AB

Linear Flow Computer

3.2 XSeriesG4 Flow Computer Hardware

All of the Totalflow XFC

G4

models are housed in a lightweight, two-compartment aluminum case. With the exception of the size

of the cases, the XSeries models use identical components:

— Enclosure

— XFC

G4

Board

— External Integral Multi-Variable (XIMV) (6410, 6413, 6713 only)

— Battery Compartment

— Communication Compartments (6413, 6414, 6713 and 6714 only)

— Liquid Crystal Display (LCD)

— Charger or Solar Panel

— Resistive Temperature Detector (RTD)

— Optional Modular I/O

— Optional Keypad

3.2.1 XFC

G4

Board

The XFC

G4

board is mounted on the inside of the door. All XFC

G4

input and output connections are made with Phoenix-style

snap-in connector terminals mounted directly on the board. Other circuitry processes the inputs from the External Integral

Multivariable (XIMV) and provides interfaces to the Liquid Crystal Display (LCD) and the PCCU. Remote communications are

handled by the RS-232 and RS-485 communication modules that plug directly into the XFC

G4

board. The XFC

G4

board offers the

following input and output points:

— XIMV Communication

— 2 Digital or 2 High Speed Pulse Inputs (Selectable De-bounce Enable/Disable)

— 2 Digital Outputs

— 2 Analog Inputs

— 2 Remote Communication Ports (RS-232 or RS-485)

— I/O Interface for TFIO Interface Modules

3.2.2 CPU Engine Card

The CPU engine card plugs into the XFC

G4

board. All processor and memory components reside on the CPU engine card. The

engine card uses a low power processor running at 192MHz with 16M SRAM, 32M Flash and 256 bytes of serial EEPROM. A

lithium backup battery is located on the main circuit board. Application programs and configuration files are stored in non-volatile

Flash.

Caution- Loss of data: Unplugging the engine card disconnects it from the lithium cell backup, and SRAM

(historical flow data) is cleared.

3.2.3 Communication Compartment

A removable communications enclosure can be provided that has been pre-drilled for mounting of many popular

communications devices such as radios, cellular phones, modems, etc. Models XFC

G4

6413 and 6414 provide an enclosure to

house a remote communication device, transceiver, cellular phone, etc.

3.2.4 Battery Compartment

The battery compartment houses the various optional battery packs that are available for the XFC

G4

. These range from eight (8)

ampere hours up to 26 ampere hours. Installation of the battery requires removing the battery plate, placing the battery in place

and connecting the battery cable to the circuit board, see section 5 Maintenance, page 89.

18 XFC G4 2103335 Rev AB

3.2.5 Solar Panel

The flow computer

can be configured for a 10-Watt, 20-Watt or 30-Watt solar panel. The panel is designed to be mounted on a

2-inch extension pipe above the flow computer, on top of or to the side of a meter house.

3.2.6 Resistive Temperature Detector (RTD)

An optional 100Ω platinum RTD measures the real-time flowing temperature of the gas. The standard RTD is provided with a

10-foot cable. Other lengths of cable are available upon request.

3.2.7 Additional Features

Additional features of the Totalflow system that enhance its flexibility include:

— Programmable bi-level security system prevents unauthorized communication and configuration of the flow computer.

— Internal crystal-controlled clock provides a highly stable time base for the system.

— Optional battery packs extend operation for longer periods without power.

— Three available charging sources:

– External solar panel (standard)

– External ac power

– External 24/12Vdc power

— LCD-programmable to allow monitoring of operations (for example, displays flow rate, volumes, etc.).

— Rugged, aluminum, powder-coated NEMA 4X enclosure. Lockable to prevent internal access.

— Optional ability to allow rapid data collection over several communication links.

— Additional I/O for valve control, pressure, level monitoring, remote communication, etc.

— Optional keypad.

3.3 Standard Enclosures

The standard enclosure consists of a hinged-door box in varying sizes for the XFC

G4

devices (see Figure 1 through Figure 6).

The door provides a watertight, corrosion-resistant seal between the outside elements and the flow computer components. It is

designed to meet Class I, Division 2, Groups C and D and is NEMA 4X rated. It is designed for mounting in harsh environments

(cold, hot, wet and salty). Opening the door latches allows access to electronics, battery, radio, XIMV and modular components.

This door may be locked for security purposes.

19 XFC G4 2103335 Rev AB

Figure 1 XFC

G4

Model 6410, Orifice Meter

20 XFC G4 2103335 Rev AB

Figure 2 XFC

G4

Model 6411, Pulse Meter

21 XFC G4 2103335 Rev AB

Figure 3 XFC

G4

Model 6413, Orifice Meter

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ABB XFCG4 6410, XFCG4 6411, XFCG4 6413, XFCG4 6414, XFCG4 6713, XFCG4 6714, XSeriesG4 User manual

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