PEAK PX09 Installation and Service Manual

PX09/PX09A

(X400/X400A)

CONTENTS

Product Features and Specifications ........................................................1

Installation Requirement .......................................................................3

Steps of Installation .............................................................................4

Exploded View ....................................................................................19

Test Run ............................................................................................25

Operation Instruction ..........................................................................26

Maintenance ......................................................................................26

Trouble Shooting ................................................................................28

Parts List ..........................................................................................29

1

I. PRODUCT FEATRUES AND SPECIFICATIONS

Professional Alignment Scissors Lift

Model PX09A(X400A)

· Electric- air control system, mechanical safety locks

· Dual synchronous cylinders are applied to assure the lifting level on both platforms

· Skid proof diamond platform.

· Integrated rear slip-plates

· Heavy duty design, fit for a wide range of vehicle car to van and light truck.

· Optional Jack (with hand pump/air-operated hydraulic pump)

· Optional Turnplate

Model PX09A(X440A) SPECIFICATIONS

Model

Lifting

Capacity

Lifting

Height

Min.

Height

Lifting

Time

Overall

Length

(Inc. Ramps)

Runway

Length

Overall

Width

Runway

Width

Distance

Between

Platform

Gross

Weight

Motor

PX09A

(X400A)

4.0T

9000 lbs

1870mm

73 5/8”

300mm

11 3/4”

55S

6240mm

245 5/8”

4739mm

186 1/2”

2190mm

86 1/4”

625mm

24 5/8”

855mm

33 5/8”

1938Kg

4,263 lbs

2.0/3.0

HP

Fig. 1

2

Professional non-alignment Scissors Lift

Model PX09(X400)

· Electric- air control system, mechanical safety locks

· Dual synchronous cylinders are applied to assure the lifting level on both platforms

· Sand resistance platform to avoid skidding

· Heavy duty design, fit for a wide range of vehicle car to van and truck

· Optional Jack (with hand pump/air-operated hydraulic pump)

MODEL PX09 SPECIFICATIONS

Model

Lifting

Capacity

Lifting

Height

Min.

Height

Lifting

Time

Overall

Length

(Inc. Ramps)

Runway

Length

Overall

Width

Runway

Width

Distance

Between

Platform

Gross

Weight

Motor

PX09

(X400)

4.0T

9000 lbs

1870mm

73 5/8”

300mm

11 3/4”

55S

6580mm

259 1/16”

4739mm

186 1/2”

2190mm

86 1/4”

625mm

24 5/8”

855mm

33 5/8”

1720Kg

3,785 lbs

2.0/3.0

HP

Fig. 2

3

II. INSTALLATION REQUIREMENT

A. TOOLS REQUIRED

 Rotary Hammer Drill (Φ19, Φ10, Φ4,)

 Hammer

 Level Bar

 English Spanner (12")



Ratchet Spanner With Socket (28

#

)



Wrench Set

(8

#

, 14

#

, 15

#

, 17

#

, 19

#

)

 Carpenter’s Chalk

 Screw Sets

 Tape Measure (7.5m)

 Pliers

 Lock Wrench

 Grease gun

Fig. 3

4

B．SPECIFICATIONS OF CONCRETE

Specifications of concrete must be adhered to the specification as following.

Failure to do so may result in lift and/or vehicle falling.

1．Concrete must be thickness 100mm minimum and without reinforcing steel bars，

and must be dried totally before the installation.

2 ． Concrete must be in good condition and must be of test strength 3,000psi

(210kg/cm²) minimum.

3．Floors must be level and no cracks.

C．POWER SUPPLY

The electrical source must be 2.2Kw minimum. The source cable size must be

2.5mm² and in good condition of contacting with floor.

III. STEPS OF INSTALLATION

A. Location of Installation

Check and insure the installation location (concrete, layout, space size etc.) is

suitable for lift installation.

1. For Standard Installation: On surface installation

1.1 PX09/PX09A(X400/X400A) On surface installation foundation (See Fig. 4).

Fig. 4

5

1.2 Illustration of scissors lift PX09(X400) on surface installation (See Fig.5).

1.3 Illustration of scissors lift PX09A(X400A) on surface installation (See Fig.6).

Fig. 5

Fig. 6

6

2. For Optional Installation: Flush mount installation

2.1 Flush Mount Installation Foundation (Fig.7).

2.2 Illustration of scissors lift PX09(X400) flush mount installation (Fig.8).

Fig. 7

Fig. 8

Power input 4*2.5

2

mm

Air source input

φ50 PVC Tube

7

2.3 Illustration of scissors lift PX09A(X400A) flush mount installation (Fig.9).

B. Check the parts before assembly.

1. Packaged lift and control cabinet (See Fig. 10).

Fig. 10

Fig. 9

8

2. Move aside the lift with fork lift or hoist, and open the outer packing carefully

2.1 Parts for lift of on surface installation (See Fig.11, Fig.12)

For Model PX09A(X400A)

For Model PX09(X400)

Fig. 11

PI

PII

78

PI

PII

79

Fig. 12

9

2.2 Parts for lift of flush mount installation (See Fig.13, Fig.14)

Note: Need guide ramps for flush mount installation

For PX09A(X400A)

Fig. 13

80

81

Guide ramp

(510018)

PI

PII

PI

PII

Guide ramp

(510019)

Fig. 14

For PX09(X400)

10

3. Open the parts box, check the parts according to the part list (See Fig. 15, Fig.16).

4. Check the parts of the parts bag according to the parts bag list.

4.1 Pasts bag for lift of on surface installation (See Fig.17, Fig.18)

For Model PX09A(X400A)

For Model PX09(X400)

Fig. 17

Fig. 18

PX09A(X440A) parts box

Fig. 15

PX09(X440) parts box

Fig. 16

11

4.2 Parts bag for lift of flush mount installation (See Fig.19, Fig.20)

For Model PX09A(X400A)

For Model PX09(X400)

C. Layout the model and install oil system and air line system.

1. Select a location and layout the model according to steps A (See Fig. 21-22).

The control cabinet can be installed on the left or right of the model according to the

site.

PII

PI

Fig. 21

For Model PX09A(X400A)

Fig. 19

Fig. 20

12

2. Connecting the oil hose and air line (See Fig. 23).

Fig. 22

PII

P

I

Fig. 23

For Model PX09(X400)

Connect to the

A of Air solenoid

valve

PI

PII

○

,1Hose 1/4*2240

○

,2Hose 1/4*4860

○

,3Hose 1/4*4860

13

3. Install the oil-water separator (See Fig. 24).

4. Connecting the air source (air pressure 5kg/cm

2

- 8kg/cm

2

), adjust the air pressure

to 0.4- 0.6MPa (See Fig. 25).

Fig. 24

Connect

the air source by the

oil-water separator

64

12-11

12-8

66

62

65

63

Clockwise to increase the air pressure

Counter-clockwise to reduce the air pressure

Adjust the air pressure to 0.4~0.6MPa

Adjust the air

pressure

to

0.4~0.6MPa

Fig. 25

Connecting

air source

14

D. Install electric system

1. Adjusting the current rating of thermal relay in control box according to the different

configurations of hydraulic power unit. In general, the electric current of thermal

relay should equal or larger than that of motor. The following table shows rated

current regulation of thermal relay in case of different hydraulic power unit.

2. Wire connection of hydraulic power unit (380V)

2.1 Connect the power wire and limit switch wire according to the wiring diagram (See

Fig. 27).

Hydraulic power unit 3.0HP/1 phase 3.0HP/3 phase

Rated current of thermal relay

18A 12A

Fig. 26

Ea

rt

h Wire

Power Wire

Hydraulic

solenoid valve

Heigh

Limit switch

Motor Wire

Fig. 27

This point shows

the present rated

current value

Using cross screwdriver

to adjust rated current

value of thermal relay

Low

Limit

switch

15

2.2 Circuit Diagram (See Fig. 28).

Electric Component

3. Wire connection of hydraulic power unit (220V)

3.1 Connect the power wire and limit switch wire according to the wiring diagram (See

Fig. 29)

Item

Name

Code

Specification

Item

Name

Code

Specification

1

Power

s

witch

QS

380V AC

10

Push b

utton

UP

Duplex

2

Fuse

FU

1

25A

11

Push b

utton

LOCK

Duplex

3

Fuse

F

U2

3A

12

Push b

utton

Down1

Triple

4

AC

c

ontactor

KM

24V AC

13

Push button

Down2

Duplex

5

T

hermal relay

FR

12A

-

18A

14

Motor

M

3 Phase

6

Time relay

KT

24V AC

15

Buzzer

H

24VAC

7

Limit Switch

SQ

（

1~2

）

10A

16

Transformer

TC

24V AC

8

Hydraulic

Solenoid Valve

Y1

24V AC

17

Intermediate

relay

KA

24VAC

9

Air solenoid

Valve

Y

2

AC 24V

Fig. 28

Ea

rt

h Wire

Power Wire

Hydraulic

solenoid

v

alve

Low

Limit

switch

Motor Wire

Fig. 29

3 phase

Height

Limit switch

16

3.2 Circuit Diagram (See Fig. 30).

Electric Component

E. Level two platforms and install anchor bolts.

1. Check by level bar and use the shims to adjust the platforms until two platforms are

in the same level (See Fig.31).

Item

Name

Code

Specification

Item

Name

Code

Specification

1

Power

s

witch

QS

38

0V AC

10

Push button

UP

Duplex

2

Fuse

FU

1

25A

11

Push button

LOCK

Duplex

3

Fuse

FU2

3A

12

Push button

Down1

Triple

4

AC

c

ontactor

KM

24V AC

13

Push button

Down2

Duplex

5

T

hermal relay

FR

12A

-

18A

14

Motor

M

Single Phase

6

Time relay

KT

24V AC

15

Buzzer

H

24VAC

7

Limit Switch

SQ

（

1~2

）

10A

16

Transformer

TC

24V AC

8

Hydraulic

solenoid valve

Y1

24V AC

17

Intermediate

relay

KA

24VAC

9

Air solenoid

valve

Y

2

AC 24V

Fig. 30

PII

P

I

Using the Level Bar for

the measurement

Fig. 31

Single phase

17

2. Install anchor bolts.

2.1 Raise the lift to 1000mm then drill holes to install the anchor bolts (See Fig.32).

2.2 Fix the anchor bolts.

Drilling the hole for the anchor bolt with the rotary hammer drill, type the anchor

bolt into the ground, and then fasten it with ratchet spanner (See Fig. 33).

Note: The tightening torque for the anchor bolt is 117N.m. Tap anchor

bolts into the anchor hole at least 90mm deep

Using the anchor bolt

to fix the model

1000mm

Fig. 32

Drilling

Clearing

Bolting

Tighten

47

Fig. 33

P1

P2

69

Using the anchor

bolt to fix the

control cabinet

70

Anchor bolts for the model：Use 19 driller to drill hole

Anchor bolts for the control cabinet：Use 10 driller to

drill hole

90mm

18

F. Install runway connecting bar (See Fig. 34).

G. Install oil hose cover for lift of on surface installation.

1. Tidy up the oil hose and air line, cover the oil hose cover (See Fig. 35).

2. Install the oil hose cover (See Fig. 36).

34

Fig. 34

Using the colloidal

screw to fasten the

oil hose cover

71

P1

P2

Fig. 35

Fig. 36

73

72

Type the expansion

colloidal

screw

Fastening by Install

the steel screw

Cleaning

Drilling with

4 driller

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