Motorola moto e 2nd gen Service & Repair Manual

1

02/25/2015

Initial release.

2

04/24/2015

Updated Tools Required for Disassembly and Display Removal (With Display

Removal Fixture) sections with photos of current fixture.

3

05/21/2015

 Added subheadings for Lens Removal Fixture Setup, Pre-Heat Method A,

Pre-Heat Method B, and Display Removal to Display Removal (With Display

Removal Fixture).

 Revised Pre-Heat Method A steps to allow proper Hot Plate warm up time.

 Added Pre-Heat Method B as an additional option for process time reduction.

 Changed the Generic Lens Removal Fixture set temperature from 110 °C

(230 °F) to 100 °C (212°F).

 Added instruction to hold the Styx Lens Removal Fixture down until the

Generic Lens Removal Fixture gauge reads 90 kPa.

 Added note to Display Removal (Damaged Display Only) stating optional pre-

heat methods A and B can be used before removing a damaged Display

Lens.

 Attached Generic Lens Removal Fixture user manual to end of manual.

The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap

when working with internal components.

Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped

to the floor, it may be internally damaged and must be scrapped.

Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.

 Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout

assembly.

 Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that

will contact the Battery are free of foreign material.

 Ensure screws and screwdrivers do not contact the Battery.

 Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when

used by the customer.

1

Earpiece

2

Front-Facing Imager

3

Main Display

4

Sideband

5

Housing

6

Rear-Facing Imager Deco Ring

7

Rear-Facing Imager

8

Motorola Logo

9

Power Key

10

Volume Key

11

Display Bezel

12

USB Port

13

Headset Jack

All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval

from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must

not be used at an angle as they will give false-positive results.

1

Earpiece to Main Lens Perimeter

2

Front-Facing Imager to Main Lens Artwork Concentricity

3

Main Lens to Front Housing Perimeter

4

Rear-Facing Imager to Deco Ring Perimeter

5

Rear-Facing Imager to Lens Artwork Concentricity

6

Deco Ring to Housing Perimeter

7

Motorola Logo to Housing Side Rotation

8

Housing to Sideband Perimeter

9

Housing to Sideband Perimeter

10

Power Key to Sideband Perimeter

11

Volume Key to Sideband Perimeter

12

Housing to Sideband Step

13

Housing Protrusion over Lens Step (Left)

14

Housing Protrusion over Lens Step (Top and Bottom)

15

Housing Protrusion over Lens Step (Right)

16

Lens Viewing Area Alignment (Horizontal)

17

Lens Viewing Area Alignment (Vertical)

1

ASSEMBLY,DISPLAY,4.5 Inches MDL ASSY,TFT,WITH LENS,INX,PROD,BLACK

ASSY,DISP,4.5 Inches MDL ASSY,TFT,WITH LENS,INX,PROD,WHITE

2

ASSEMBLY,EARPIECE,DECORATIVE

ASSY,EARPC,DECORATIVE,WHITE

3

GSKT,FF IMAGER,STYX

4

SCREW,4.0,UNIWAVE II,DVX

5

GROM,PROX,WITH ADHES

6

TRANSDUCER,SDRP0612HJ05-02-G AAC 6X12X2MM RCVR

7

CHAS,GND PLATE,STYX

8

FLEX,AUDIO

9

HSG,PCB FRAME,TOP,MOLDED,STYX

10

HSG,PCB FRAME,BOTTOM,MOLDED,STYX

11

ASSY,PWA,XCVR,STYX 3G,1SIM

ASSY,PWA,XCVR,STYX 3G,AWS

ASSY,PWA,STYX,SPRINT/USC

ASSY,PWA,STYX,EUROPE

ASSY,PWA,STYX,LATAM SS

ASSY,PWA,STYX,NA

ASSY,PWA,STYX,VZW

ASSY,PWA,XCVR,PORT STYX 3G 2SIM

ASSY,PWA,STYX,LATAM DS

ASSY,PWA,STYX,LATAM DS DTV

ASSY,PWA,STYX,EUROPE

ASSY,PWA,XCVR,PORT STYX 3G 2SIM

12

LBL,MEID,STYX

13

CVR,SIM W/ ADHES

CVR,SIM W/ ADHESIVE, WHT

14

IMGR MDL,CMOS,5MP,8.5X8.5X4.55,MIPI,4P,1/5,LAND,2.8V

15

SHLD,TOP CVR CAMR SKT

16

PAD,GSKT LOUD ADHES

17

DIE CUT,ADHES,LOUD

18

TRANSDUCER,OTHR,2V,LOUDSPEAKER, 8OHM, 3.65 X 12 X 17MM, IP67, IN

19

GROM,UUSB,STYX

20

ASSY,BAT,FT40,LI POLYMER,SONY,TYP2390 MAH

21

DIE CUT,ADHES,BATTERY,STYX

22

ASSY,HSG,REAR,STYX,LICORICE

ASSY,HSG,REAR,STYX,WHITE

23

ASSY,HSG,BAND,LICORICE,STYX

ASSY,HSG,BAND,WHITE,STYX

3.1

CONN,JACK, HEADSET, 3.5 MM DIAMETER, 45 DEG SLOPED FRONT, SLVR

3.2

TAPE,ADHES,HEADSETJACK DVX

3.3

LENS,MN CAMR STYX

3.4

GSKT,REAR MN CAMR

3.5

COMP ASSY,GROM PRMRY MIC,STYX

3.6

CONT,SPKR

3.7

BTN,VOL,INNER,MOLDED W/ ADHESIVE,STYX

11.1

DIE CUT,ADHES,SPK PCB FRM

11.2

DIE CUT,ADHES,TOP FRAME,STYX

11.3

ASSEMBLY,FLEX CIRCUIT,HSJ

Display

Sideband

Battery

Loudspeaker

Proximity

Grommet

Grounding

Plate

Bottom Spacer

Earpiece

Speaker

Headset Jack

USB Grommet

Rear-Facing

Imager Lens

Top Spacer

PCB

Side Key Pad

Main

Microphone

Grommet

Rear-Facing

Imager

Rear-Facing

Imager Gasket

Front-Facing

Imager Gasket

Earpiece Bezel

Loudspeaker

Gasket

The following tools are required to disassemble the Moto E (2nd Generation) phone.

Generic Lens Removal Fixture*

4-00-X2-10000/

4-00-X7-10000

Lens Heating Nest

(optional – for use with Hot Plate if Oven is not

available)

4-00-X5-10000

Styx Lens Removal Fixture

4-00-X6-10000

“7x”7 Hot Plate

(optional – for reduction of process time if Oven is

not available)**

4-00-Z2-10000

(220V) /

4-00-Z3-10000

(110V)

Oven

(optional - for reduction of process time if Hot Plate

and Lens Heating Nest are not available)

--

Blackstick

--

4IP Torx Bit

--

Thin Plastic Spudger

0-00-00-40826

Tweezers (Plastic or Plastic-Tipped)

--

ESD Mat and Wrist Strap

--

Gloves or Finger Collets

--

Isopropyl (ISP) Alcohol

--

*Generic Lens Removal Fixtures 4-00-X2-10000 and 4-00-X7-10000 are identical tools. The only difference is the

voltage rating. Either the 4-00-X2-10000 or the 4-00-X7-10000 can be used with the Styx Lens Removal Fixture (4-00-

X6-10000).

**Hot Plates 4-00-Z2-10000 and 4-00-Z3-10000 are identical tools. The only difference is the voltage rating. Either the

220V 4-00-Z2-10000 or the 110V 4-00-Z3-10000 can be used with the Lens Heating Nest (4-00-X5-10000).

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