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Moto E

Motorola Moto E, moto e 2nd gen Service & Repair Manual

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  • What tools are required to disassemble the Moto E (2nd Generation) phone?
    How do you unsnap the bottom of the Sideband from the Housing?
    How do you use the Blackstick to unsnap the SIM Cover from the Housing?
    What are the pre-heat methods for reducing the Display Removal process time?
    How do you use the Styx Lens Removal Fixture to separate the Display from the Housing?
    How do you disconnect the Battery?
1
02/25/2015
Initial release.
2
04/24/2015
Updated Tools Required for Disassembly and Display Removal (With Display
Removal Fixture) sections with photos of current fixture.
3
05/21/2015
Added subheadings for Lens Removal Fixture Setup, Pre-Heat Method A,
Pre-Heat Method B, and Display Removal to Display Removal (With Display
Removal Fixture).
Revised Pre-Heat Method A steps to allow proper Hot Plate warm up time.
Added Pre-Heat Method B as an additional option for process time reduction.
Changed the Generic Lens Removal Fixture set temperature from 110 °C
(230 °F) to 100 °C (212°F).
Added instruction to hold the Styx Lens Removal Fixture down until the
Generic Lens Removal Fixture gauge reads 90 kPa.
Added note to Display Removal (Damaged Display Only) stating optional pre-
heat methods A and B can be used before removing a damaged Display
Lens.
Attached Generic Lens Removal Fixture user manual to end of manual.
The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap
when working with internal components.
Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped
to the floor, it may be internally damaged and must be scrapped.
Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.
Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout
assembly.
Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that
will contact the Battery are free of foreign material.
Ensure screws and screwdrivers do not contact the Battery.
Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when
used by the customer.
1
Earpiece
2
Front-Facing Imager
3
Main Display
4
Sideband
5
Housing
6
Rear-Facing Imager Deco Ring
7
Rear-Facing Imager
8
Motorola Logo
9
Power Key
10
Volume Key
11
Display Bezel
12
USB Port
13
Headset Jack
All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval
from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must
not be used at an angle as they will give false-positive results.
1
Earpiece to Main Lens Perimeter
2
Front-Facing Imager to Main Lens Artwork Concentricity
3
Main Lens to Front Housing Perimeter
4
Rear-Facing Imager to Deco Ring Perimeter
5
Rear-Facing Imager to Lens Artwork Concentricity
6
Deco Ring to Housing Perimeter
7
Motorola Logo to Housing Side Rotation
8
Housing to Sideband Perimeter
9
Housing to Sideband Perimeter
10
Power Key to Sideband Perimeter
11
Volume Key to Sideband Perimeter
12
Housing to Sideband Step
13
Housing Protrusion over Lens Step (Left)
14
Housing Protrusion over Lens Step (Top and Bottom)
15
Housing Protrusion over Lens Step (Right)
16
Lens Viewing Area Alignment (Horizontal)
17
Lens Viewing Area Alignment (Vertical)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3.1
3.2
3.3
3.4
3.5
3.6
3.7
11.1
11.2
11.3
Display
Sideband
Battery
Loudspeaker
Proximity
Grommet
Grounding
Plate
Bottom Spacer
Earpiece
Speaker
Headset Jack
USB Grommet
Rear-Facing
Imager Lens
Top Spacer
PCB
Side Key Pad
Main
Microphone
Grommet
Rear-Facing
Imager
Rear-Facing
Imager Gasket
Front-Facing
Imager Gasket
Earpiece Bezel
Loudspeaker
Gasket
The following tools are required to disassemble the Moto E (2nd Generation) phone.
Generic Lens Removal Fixture*
4-00-X2-10000/
4-00-X7-10000
Lens Heating Nest
(optional – for use with Hot Plate if Oven is not
available)
4-00-X5-10000
Styx Lens Removal Fixture
4-00-X6-10000
“7x”7 Hot Plate
(optional – for reduction of process time if Oven is
not available)**
4-00-Z2-10000
(220V) /
4-00-Z3-10000
(110V)
Oven
(optional - for reduction of process time if Hot Plate
and Lens Heating Nest are not available)
--
Blackstick
--
4IP Torx Bit
--
Thin Plastic Spudger
0-00-00-40826
Tweezers (Plastic or Plastic-Tipped)
--
--
ESD Mat and Wrist Strap
--
--
Gloves or Finger Collets
--
--
Isopropyl (ISP) Alcohol
--
--
*Generic Lens Removal Fixtures 4-00-X2-10000 and 4-00-X7-10000 are identical tools. The only difference is the
voltage rating. Either the 4-00-X2-10000 or the 4-00-X7-10000 can be used with the Styx Lens Removal Fixture (4-00-
X6-10000).
**Hot Plates 4-00-Z2-10000 and 4-00-Z3-10000 are identical tools. The only difference is the voltage rating. Either the
220V 4-00-Z2-10000 or the 110V 4-00-Z3-10000 can be used with the Lens Heating Nest (4-00-X5-10000).
/