Classic Exhibits MOD-1624 Setup Instructions

Type
Setup Instructions
© 2023
Order #XXXXX
Locked layer contains
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Plan View 10’
10’
MOD-1624 - 10’ x 10’ Display
If you would like to tell us about your experience with your setup instructions please email us at [email protected]
SETUP INSTRUCTIONS
© 2023
Order #XXXXX
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= 1 sq foot
Plan View
© 2023
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DO NOT USE POWER TOOLS
ALL CONNECTIONS MUST
BE TIGHTLY SECURED
Part Identification - Numbering
Spline Connection Base Plate & Extrusion Connection
General Setup Instructions
- Read entire setup instruction manual prior to
unpacking parts and pieces.
- The setup instructions are created specifically
for this configuration.
- Setup instructions are laid out sequentially in
steps, including exploded views with detailed
explanation for assembly.
WARNING
Cleaning & Packing
- For Cleaning Metal, Plex, & Laminate Parts:
Use a MILD NON-ABRASIVE cleanser and
soft cloth/paper towel to clean all surfaces.
- Keep exhibit components away from heat
and prolonged sun exposure.
Heat and UV exposure will warp and
fade components.
- Retain all provided Packing Materials.
All provided packing materials are for
ease of repacking & component protection.
Disassembly
- For loss prevention, tighten all set screws
and locks during disassembly.
7A
Hex Tool - Essential for Assembly
Extrusion & Lock Connection Engaged Lock
LADDERS OR LIFTS
MAY BE REQUIRED
General Information
© 2023
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Straight Connection
All knobs must be tightened securely to ensure a proper connection.
All knobs must be tightened securely to ensure a proper connection.
Adjust connectors if necessary to
prevent gaps in connection.
Upper Horizontal Extrusion
Lower Horizontal Extrusion
Straight Connector
Straight Connector
Corner
Connectors Corner
Connectors
Corner
Connectors Corner
Connectors
COMPLETED ASSEMBLY
3) Tighten all knobs to secure connection.
Slide verticals over
lower connectors.
Then slide upper
connectors into
groove of verticals.
Tighten all knobs.
When assembling frame, first attach all straight
connectors, then attach corner connectors.
1) Place extrusions end-to-end.
2) Loosen all knobs, then slide straight
connectors across the seam of extrusions.
Disassembly
1) Loosen all knobs.
2) Slide connectors off of one extrusion.
3) Tighten knobs to prevent loss during
packing & shipping.
CEI110 Profile
Slide both connectors across seam of extrusions.
Tighten all knobs.
Corner Connection
3) Tighten all knobs to secure connection.
Disassembly
1) Loosen knobs on vertical extrusions.
2) Slide the vertical extrusions off of
corner connectors on lower and upper
horizontal extrusions.
1) Loosen knobs, then slide vertical extrusions onto
corner connectors of lower horizontal extrusion.
2) Slide corner connectors of upper horizontal
extrusion into grooves of vertical extrusions.
Keep straight connectors in groove of
extrusion. Do not remove connectors
during disassembly.
CEI110 Frame Assembly
© 2023
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Graphic Removal
To remove the graphic
the frame, locate the fabric
pull tab. Gently pull up on the
tab to remove the fabric.
Step 1
Insert corner A. Turn edge of
graphic so silicon welt is
perpendicular to face of
graphic. Insert narrow side
of welt with fabric to outside
into the channel. Repeat for
other side of this corner.
Step 2
Repeat Step 1 for opposite
corner C, then insert corner
B, followed by corner D, to
complete the installation of
the corners.
Step 3
Once all corners are inserted,
press one silicon edge into
channel from corners and
work toward the center.
Make sure welt is fully inserted
into channel. Continue until
all sides are done. Smooth
out edges of graphic.
It is important to first insert
graphic into each alternate
corner then to the sides of
the frame. If this is not done,
graphic will not fit into the
frame correctly.
Corner A
Corner D
Corner B
Corner C
from
SEG Installation
© 2023
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CRATE PACKING
Crate Packing
© 2023
Step 1 of 8
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Lig
h
t
Panel
Lig
h
t
Panel
Lig
h
t
Panel
When assembled
FRONT VIEW
Bracket
bolts
V4
V4
V4
V4
Attach bracket to
CEI110 horizontals,
using bolts &
V4 Connectors.
Bracket Connection
*
Set
Screw
Bolt
V4 Connector
Item
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
--
--
Qty.
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
1
Description
95.252”h TSP2 Vertical Extrusion
92.353”h GS310 Vertical Extrusion
2.964”w Z140 Horizontal Extrusion
2.964”w Z45 Horizontal Extrusion
2.964”w Z45 Horizontal Extrusion
2.964”w Z140 Horizontal Extrusion
Custom Bracket
Custom Bracket
96”h CEI110 Vertical Extrusion
96”h CEI110 Vertical Extrusion
24”w CEI110 Horizontal Extrusion
24”w CEI110 Horizontal Extrusion
24”w CEI110 Horizontal Extrusion
24”w CEI110 Horizontal Extrusion
48”w CEI110 Horizontal Extrusion
48”w CEI110 Horizontal Extrusion
17.868”w x 92.353”h Light Panel
38.882”w x 92.353”h Light Panel
Steps:
1) Assemble Corner brackets & extrusions [1] through [8] as shown in Corner Assembly detail.
2) Connect vertical [1] to horizontals [3,4] using corner connectors. Repeat step,
attaching vertial [2] to horizontals [5,6]. Refer to the CEI110 Frame Assembly
general information page.
3) Insert side Light Panels between horizontals [3,4] & [5,6].
4) Attach lower horizontals [3,7] & [5,7] to lower brackets of Corner Assemblies.
See Bracket Connection detail.
5) Insert front Light Panel between horizontals [7,8]
6) Connect upper horizontals [4,8] & [6,8] to upper brackets of Corner Assemblies.
See Bracket Connection detail.
Corner Assembly
Corner Assembly
12
3
5
6
7
8
4
*
*
*
*
*
*
*
*
Keep extrusions & brackets
assembled for shipment.
DO NOT DISASSEMBLE.
1) Attach horizontals [3,4,5,6]
between verticals [1,2] as shown.
2) Connect bottom bracket [7] to
horizontal [3] using bolts.
3) Connect top bracket [8] to
horizontal [6] using bolts.
Corner Assembly
bolts
bolts
TOP VIEW
TSP2
GS310
Z140
Bracket
Qty. 2
12
6
3
7
8
5
4
1) Connect light strips
together & attach
transformers.
2) Run power cords out
hole in back of light
panel to power source.
Maximum 8 light strips
per transformer.
Light Panel Connection
To Transformer
Light Strip Connector
Cord
Connect Light Strips
together as shown.
Light to Light
Attachment
Light to Transformer
Attachment
Transformer
144W / 6 Amp / 24V
Transformers
Bump-Out Assembly
© 2023
Step 2 of 8
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Assemble frame flat on ground.
Steps:
Refer to the CEI110 Frame Assembly general information page.
1) Assemble horizontals [11-12] & [13-14] together using
straight connectors.
2) Attach verticals [9,10] between horizontal assemblies using
corner connectors.
3) Connect vertical [15] between horizontal assemblies.
4) Attach Base Plate [17] to bottom-right corner of assembled
frame. See Corner Base Plate Attachment detail.
Item
9
10
11
12
13
14
15
17
Qty.
1
1
1
1
1
1
1
1
Description
96”h CEI110 Vertical Extrusion
96”h CEI110 Vertical Extrusion
32.5”w CEI110 Horizontal Extrusion
32.5”w CEI110 Horizontal Extrusion
32.5”w CEI110 Horizontal Extrusion
32.5”w CEI110 Horizontal Extrusion
92.353”h Z45 Vertical Extrusion
Corner Base Plate
FRONT VIEW
9
10
17
11
12
13
14
15
bolt
wing
nut
bolt
bolt
key hole
Corner Base Plate Attachment
*Place key hole over bolt
on vertical extrusion and
slide down; secure with
bolts & wing nuts.
*
When assembled
Lightbox Assembly
© 2023
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FRONT ELEVATION VIEW
+
-
Power
Female
Transformer
144W / 6 Amp / 24V
++
--
Lights Male
Light to Light Attachment
Maximum of 7 lights per chain / 12 lights per Transformer
Light to Transformer Attachment
Steps:
1) Connect power cords to Supernova lights as shown.
Power
Break
Transformer Transformer
Power
Break
Lightbox Wiring
© 2023
Step 4 of 8
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2
9
A
FRONT VIEW
Steps:
1) Connect bump-out assembly vertical [2] & lightbox vertical [9]
to Post [A], using Bolt to T-Nut Connection as shown.
Item
A
Qty.
1
Description
4.5” x 4.5” x 96”h Corner Post
*Bolt to T-Nut
Connection
T-nutt
bolt
*
*
*
*
*
*
When assembled
Connection to Post
© 2023
Step 5 of 8
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Steps:
Refer to the SEG Installation general information page.
1) Apply SEG graphics to bump out assembly &
lightbox frame as shown.
2) Apply SEG blocker to back of lightbox frame.
Completed Assembly
S
E
G
Gr
ap
h
ic
SEG
Graphic
SEG
Graphic
S
E
G
Gr
ap
h
ic
SE
G
Blo
c
k
e
r
Attachments
© 2023
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Item
1
2
3
4
5
6
7
8
9
10
Qty.
1
1
1
1
1
1
1
1
1
1
Description
39.5”h CEI110 Vertical Extrusion
39.5”h S40 Vertical Extrusion
39.5”h S40 Vertical Extrusion
39.5”h CEI110 Vertical Extrusion
20.906”w Z45 Horizontal Extrusion
20.906”w Z45 Horizontal Extrusion
18”w CEI110 Horizontal Extrusion
18”w CEI110 Horizontal Extrusion
18”w CEI110 Horizontal Extrusion
18”w CEI110 Horizontal Extrusion
Steps:
1) Attach vertical [1] to vertical [2]. See CEI110 to S40 Connection detail.
Repeat step, attaching vertical [4] to vertical [3].
2) Connect horizontals [5,6] between verticals [2,3].
3) Attach Door to back of assembly, between verticals [2,3].
See Door Attachment detail.
4) Connect horizontals [7,8] to vertical [1], inserting infill.
Repeat step, connecting horizontals [9,10] to vertical [4],
inserting infill.
FRONT VIEW
FRONT VIEW
TOP VIEW
11
44
5
6
7
8
Door
9
10
2
3
V4
Connector
set
screw
bolt
S40
CEI-110
CEI110 to S40 Connection
*
Slide V4 connector into groove of S40
extrusion as shown; secure with set screw.
Attach CEI-110 extrusion to S40 by
securing bolt to hole of V4 connector.
Infill
Infill
Door
Hinge
Hinge
Slide pin into
hinge attached
to vertical.
Slide door
hinge over pin.
Door Attachment
*
Pin
*
*
*
*
**
When assembled
MOD-1703 Counter Assembly
© 2023
Step 7 of 8
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When assembled
Item
11
12
13
14
15
16
--
Qty.
2
2
2
2
1
1
2
Description
38.752”h TSP2 Vertical Extrusion
35.853”h GS310 Veritcal Extrusion
2.955”w Z140 Horizontal Extrusion
2.955”w Z140 Horizontal Extrusion
32”w CEI110 Horizontal Extrusion
32”w CEI110 Horizontal Extrusion
Bracket
Steps:
1) Assemble horizontals [13,14] between verticals [11,12] inserting infill;
Attach Brackets to top & bottom of horizontals [13,14] using bolts.
Refer to Corner Assembly detail.
2) Attach corner assembly to horizontals [7,15] & [8,16], inserting infill.
3) Attach corner assembly to horizontals [9,15] & [10,16].
Corner Assembly
(Qty. 2)
Bracket
Bracket
bolts
bolts
Infill
11 12
13
14
Infill
7
8
9
10
15
16
Corner
Assembly
Corner
Assembly
Bracket
bolts
V4
V4
V4
V4
Attach bracket to
CEI110 horizontals,
using bolts &
V4 Connectors.
Bracket Connection
*
Set
Screw
Bolt
V4 Connector
**
*
*
TOP VIEW
TSP2
GS310
Z140
Bracket
MOD-1703 Counter Assembly (cont’d)
© 2023
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FRONT VIEW
Transformers
Shelf Pin
1) Slide pin into groove
of Vertical Extrusion.
2) Use hex tool to
tighten pin in place.
Pin
*
Align hole with pin Rotate pin. Spring
will push pin into hole.
Counter Top Attachment
12
*
Pin
Hole
S
E
G
G
r
aphi
c
S
E
G
G
r
aphi
c
Counter Top
Shelf
**
**
S
E
G Graphic
Steps:
1) Attach power cords to Supernova lights.
2) Apply SEG graphics to assembled base. Refer to the SEG Installation general information page.
3) Place Shelf onto pins. See Shelf Pin detail.
4) Attach Counter Top to assembled base. See Counter Top Attachment detail.
Completed Assembly
+
-
Power
Female
Transformer
96W / 4 Amp / 24V
++
--
Lights Male
Light to Light Attachment
Maximum of 7 lights per chain / 7 lights per Transformer
Light to Transformer Attachment
MOD-1703 Counter Assembly (cont’d)
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Classic Exhibits MOD-1624 Setup Instructions

Type
Setup Instructions

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