Muskoka Chair CEDAR series Assembly Instructions Manual

Muskoka Chair

Assembly Instructions

1032 Henshaw Lake Road, Box 494, Port Carling, ON P0B 1J0

705-765-3836

www.muskokachair.com

For: Thickness Arm & Rail Width

¾” 5½”

¾” 8”

1” 7½”

Muskoka Chair Assembly Instructions

Tools Needed: Cordless Drill

#2 Robertson Bit

9/16” Socket or Adjustable Wrench

Tips:

Separate all parts in kit box into five sections (as marked)

Section A Rail Assembly 15 parts ¾” x 8” & 1” x 7½” ............................... Pages 1 - 5

14 parts ¾” x 5½”

Section B Back Support Assembly, 5 parts ................................................. Pages 6 - 7

Section C Chair Back Assembly, 10parts................................................... Pages 8 - 13

Section D Arm and Front Leg Assembly, 8 parts ..................................... Pages 14 - 23

Section E Front Plate “Install” Only, 1 part .......................................................Page 24

If all parts and hardware are accounted for, lets begin.

If not call 1-705-765-3836 for assistance.

Total = 39 Parts for ¾”x 8” & 1” x 7½”

38 Parts for ¾” x 5½”

66 (approx) - 1½” Screws

2 - 2” Carraige Bolts

¾” x 5½” & ¾”x 8”

2 - 2½” Carraige Bolts

1” x 7½”

11 - 1½” Round Head Screws - USE ONLY for base strap (7) and rail assembly (4)

12 - 1¼” Screws USE ONLY for bottom back piece (4)

and for each arm assembly (4)

Section D

4 - 1½” hex head bolts

¾” x 5½” & ¾”x 8”

4 - 2” hex head bolts

1” x 7½”

6 nuts, 6 washers

Right

Side

Rail

Right

Side

Rail

Left

Side

Rail

Left

Side

Rail

Under Chair Dowel

Seat Base

2F

2E

2D

2C

2B

2A

1A

1B

1C

Part A - Rail Assembly, 16 Parts Page 1

¾” x 5½” Muskoka Chair

¾” x 8” & 1” x 7½” Muskoka Chair

Seat Base

2F

2E

2D

2C

2B

2A

1A

1B

1C

1D

From outside

left and right rail

screw into under

chair dowel.

(Pre-drilled 1” holes to set

dowels into)

Part A - Rail Assembly, continued

Left Rail

Right Rail

Under Chair Dowel -1

Under Chair Dowel - 2

Screw - 1 (1½” round head screw)

Screw - 2 (1½” round head screw)

Screw - 3

(1½” round head screw)

Screw - 4 (1½” round head screw)

Page 2

1½” round head screw

Part A - Rail Assembly, continued

Seat Slat 2B

Placement of rst seat slat

(Seat Slat 2B)

Use spacer sticks from

here forward

Page 3

1½” round head screws

¾” x 5½”

¾” x 8” Chair

1” x 7½” Chair

Placement of second slat

(¾” x 5½” only) use sticks after

second slat is installed

Pewter Slat - 5½” only

Part A - Rail Assembly, continued

¾” x 5½” Muskoka Chair ¾” x 8” & 1” x 7½” Muskoka Chair

Placement of 2nd Seat Slat 2A

Spacer Sticks

2A 2C

1A

1B

1C

2D

2E

2F

Seat Base

Page 4

2B

2A 2C 1A

1B

1C

1D

2D

2E

2F

Seat Base

2B

Reminder: Sticks only for 8” and 7½” chair

¾” x 5½” Muskoka Chair

¾” x 8” & 1” x 7½” Muskoka Chair

Part A - Rail Assembly, continued Page 5

Part A - Rail Assembly, continued

Picture of Finished Rail Section

Page 5a

Part B - Back Support Assembly, 5 parts

Back Support Right Side

Back Support Left Side

Back Support Dowel (shorter of the 3 dowels supplied)

Left or Right

Arm Support Same

Screw

Back Support Dowel

Screw

Page 6

Part B - Back Support Assembly, 5 parts

Pre-Drilled

Holes To Ac-

cept Screws

Screw

NOT HERE

Page 7

Part C - Chair Back Assembly, 10 parts

C

E

N

T

R

E

B

A

C

K

S

L

A

T

Left

3

Left

2

Left

1

Right

1

Right

2

Right

3

7- 1½”

Round

Head

Screws

Back Strap

Lower Back Slat Support

Upper Back Slat Support

Page 8

Part C - Chair Back Assembly, 10 parts Page 8a

Nailer Attachment

Attach to bottom back 4 - 1¼” Screws

Finished look

Part C - Chair Back Assembly, 11 parts

Upper Back Slat Support

Lower Back Slat Support

Left 3 Left 2 Left 1 Centre Right 1 Right 2 Right 3

Left 3 Left 2 Left 1 Centre

Nailer

4 - 1¼” Screws

Right 1 Right 2 Right 3

Pre-Aligned Holes For 7 Back Slats To Attach

C

E

N

T

R

E

B

A

C

K

S

L

A

T

Screw

Page 9

Part C - Chair Back Assembly, 10 parts

Install 14 Screws

“Tip” Screw through back slat, then place screw tip in proper hole

If having trouble aligning holes, just twist back

Left

3

Left

2

Left

1

Right

1

Right

2

Right

3

Centre

LONGEST

BACK

SLAT

2ND

LONGEST

BACK

SLAT

3RD

LONGEST

BACK

SLAT

SHORTEST

BACK

SLAT

2ND

LONGEST

BACK

SLAT

3RD

LONGEST

BACK

SLAT

SHORTEST

BACK

SLAT

Page 10

Part C - Chair Back Assembly, 10 parts

Flip back over, screw centre of back strap to centre of back

Factory

Pre-

Drilled

Hole

Page 11

1½” Round Head Screws Only

Part C - Chair Back Assembly, 10 parts

Use stick

to keep

back strap

level

SEE NEXT

STEP BEFORE

SCREWING

Page 12

Part C - Chair Back Assembly, 10 parts

Use sticks to separate back

slats evenly

If tight use screw

driver to spread

back slats

Back Is Complete

Page 13

Part D - Arm and Front Leg Assembly, 8 parts

Left

Arm

Right

Arm

Left or Right

Support

1¼” Screws

Only

Page 14a

Part D - Arm and Front Leg Assembly, 8 parts Page 14b

Left

Arm

Right

Arm

Left or Right

Support

1¼” Screws

Only

Part D - Arm and Front Leg Assembly, 8 parts

Place ½” hex head bolts

into factory hexagon holes

Attn: Use hammer and screw driver

to seat heads into place (if tight)

May push in with ngers.

Finger tighten

3 screws

Page 15

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Muskoka Chair CEDAR series Assembly Instructions Manual

Muskoka Chair CEDAR series Assembly Instructions Manual

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