2. Muskoka Chair
  3. CEDAR series

Muskoka Chair CEDAR series Assembly Instructions Manual

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Muskoka Chair
Assembly Instructions
1032 Henshaw Lake Road, Box 494, Port Carling, ON P0B 1J0
705-765-3836
www.muskokachair.com
For: Thickness Arm & Rail Width
¾” 5½”
¾” 8”
1” 7½”
Muskoka Chair Assembly Instructions
Tools Needed: Cordless Drill
#2 Robertson Bit
9/16” Socket or Adjustable Wrench
Tips:
Separate all parts in kit box into five sections (as marked)
Section A Rail Assembly 15 parts ¾” x 8” & 1” x 7½” ............................... Pages 1 - 5
14 parts ¾” x 5½”
Section B Back Support Assembly, 5 parts ................................................. Pages 6 - 7
Section C Chair Back Assembly, 10parts................................................... Pages 8 - 13
Section D Arm and Front Leg Assembly, 8 parts ..................................... Pages 14 - 23
Section E Front Plate “Install” Only, 1 part .......................................................Page 24
If all parts and hardware are accounted for, lets begin.
If not call 1-705-765-3836 for assistance.
Total = 39 Parts for ¾”x 8” & 1” x 7½”
38 Parts for ¾” x 5½”
66 (approx) - 1½” Screws
2 - 2” Carraige Bolts
¾” x 5½” & ¾”x 8”
2 - 2½” Carraige Bolts
1” x 7½”
11 - 1½” Round Head Screws - USE ONLY for base strap (7) and rail assembly (4)
12 - 1¼” Screws USE ONLY for bottom back piece (4)
and for each arm assembly (4)
Section D
4 - 1½” hex head bolts
¾” x 5½” & ¾”x 8”
4 - 2” hex head bolts
1” x 7½”
6 nuts, 6 washers
Right
Side
Rail
Right
Side
Rail
Left
Side
Rail
Left
Side
Rail
Under Chair Dowel
Under Chair Dowel
Seat Base
2F
2E
2D
2C
2B
2A
1A
1B
1C
Part A - Rail Assembly, 16 Parts Page 1
¾” x 5½” Muskoka Chair
¾” x 8” & 1” x 7½” Muskoka Chair
Seat Base
2F
2E
2D
2C
2B
2A
1A
1B
1C
1D
From outside
left and right rail
screw into under
chair dowel.
(Pre-drilled 1” holes to set
dowels into)
Part A - Rail Assembly, continued
Left Rail
Right Rail
Under Chair Dowel -1
Under Chair Dowel - 2
Screw - 1 (1½” round head screw)
Screw - 2 (1½” round head screw)
Screw - 3
(1½” round head screw)
Screw - 4 (1½” round head screw)
Page 2
1½” round head screw
Part A - Rail Assembly, continued
Seat Slat 2B
Placement of rst seat slat
(Seat Slat 2B)
Use spacer sticks from
here forward
Page 3
1½” round head screws
¾” x 5½”
¾” x 8” Chair
1” x 7½” Chair
Placement of second slat
(¾” x 5½” only) use sticks after
second slat is installed
Pewter Slat - 5½” only
Part A - Rail Assembly, continued
¾” x 5½” Muskoka Chair ¾” x 8” & 1” x 7½” Muskoka Chair
Placement of 2nd Seat Slat 2A
Spacer Sticks
2A 2C
1A
1B
1C
2D
2E
2F
Seat Base
Page 4
2B
2A 2C 1A
1B
1C
1D
2D
2E
2F
Seat Base
2B
Reminder: Sticks only for 8” and 7½” chair
¾” x 5½” Muskoka Chair
¾” x 8” & 1” x 7½” Muskoka Chair
Part A - Rail Assembly, continued Page 5
Part A - Rail Assembly, continued
Picture of Finished Rail Section
Page 5a
Part B - Back Support Assembly, 5 parts
Back Support Right Side
Back Support Left Side
Back Support Dowel (shorter of the 3 dowels supplied)
Left or Right
Arm Support Same
Screw
Back Support Dowel
Screw
Page 6
Part B - Back Support Assembly, 5 parts
Pre-Drilled
Holes To Ac-
cept Screws
Screw
Screw
Screw
Screw
NOT HERE
Page 7
Part C - Chair Back Assembly, 10 parts
C
E
N
T
R
E
B
A
C
K
S
L
A
T
Left
3
Left
2
Left
1
Right
1
Right
2
Right
3
7- 1½”
Round
Head
Screws
Back Strap
Lower Back Slat Support
Upper Back Slat Support
Page 8
Part C - Chair Back Assembly, 10 parts Page 8a
Nailer Attachment
Attach to bottom back 4 - 1¼” Screws
Finished look
Part C - Chair Back Assembly, 11 parts
Upper Back Slat Support
Lower Back Slat Support
Left 3 Left 2 Left 1 Centre Right 1 Right 2 Right 3
Left 3 Left 2 Left 1 Centre
Nailer
4 - 1¼” Screws
Right 1 Right 2 Right 3
Pre-Aligned Holes For 7 Back Slats To Attach
C
E
N
T
R
E
B
A
C
K
S
L
A
T
Screw
Screw
Page 9
Part C - Chair Back Assembly, 10 parts
Install 14 Screws
“Tip” Screw through back slat, then place screw tip in proper hole
If having trouble aligning holes, just twist back
Left
3
Left
2
Left
1
Right
1
Right
2
Right
3
Centre
LONGEST
BACK
SLAT
2ND
LONGEST
BACK
SLAT
3RD
LONGEST
BACK
SLAT
SHORTEST
BACK
SLAT
2ND
LONGEST
BACK
SLAT
3RD
LONGEST
BACK
SLAT
SHORTEST
BACK
SLAT
Page 10
Part C - Chair Back Assembly, 10 parts
Flip back over, screw centre of back strap to centre of back
Factory
Pre-
Drilled
Hole
Page 11
1½” Round Head Screws Only
Part C - Chair Back Assembly, 10 parts
Use stick
to keep
back strap
level
SEE NEXT
STEP BEFORE
SCREWING
Page 12
Part C - Chair Back Assembly, 10 parts
Use sticks to separate back
slats evenly
If tight use screw
driver to spread
back slats
Back Is Complete
Page 13
Part D - Arm and Front Leg Assembly, 8 parts
Left
Arm
Right
Arm
Left or Right
Support
1¼” Screws
Only
Page 14a
Part D - Arm and Front Leg Assembly, 8 parts Page 14b
Left
Arm
Right
Arm
Left or Right
Support
1¼” Screws
Only
Part D - Arm and Front Leg Assembly, 8 parts
Place ½” hex head bolts
into factory hexagon holes
Attn: Use hammer and screw driver
to seat heads into place (if tight)
May push in with ngers.
Finger tighten
3 screws
Page 15
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