Whalen MFC-23 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.

PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Whalen Furniture Mfg., Inc. Page 1 Factory No. 14638

Date 2014-07-25 Rev. 2 Factory: SFOFUR

Media Fireplace Console

Stock # MFC-23

ADULT ASSEMBLY AND SET-UP REQUIRED

If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the

store where it was purchased. Please call our customer service number and have your instructions

and parts list ready to provide the model name, part name or factory number:

1-866-942-5362

Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday

Or visit our web site 24 hours a day, 7 days a week for product assistance at

www.whalenstyle.com

Or e-mail your request to [email protected]

LOT NUMBER:

DATE PURCHASED:

/ /

Stock # MFC-23

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 2 Factory No. 14638

QUALITY GUARANTEE

We are confident that you will be delighted with your Whalen Furniture purchase.

Should this product be defective in workmanship or materials or fail under normal use, we will

repair or replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is

designed to meet your highest expectations. We guarantee that you will immediately see the value of

our fine furniture.

This warranty gives you specific legal rights and you may also have other rights which vary from

State to State.

Customer Service: 1-866-942-5362

8:30 a.m. - 4:30 p.m., PST, Monday to Friday

www.whalenstyle.com

MANUFACTURER: Whalen Furniture Mfg., Inc.

CATALOG: Media Fireplace Console (MFC-23)

DATE OF MANUFACTURE: August 2014

MADE IN CHINA

MAXIMUM RECOMMENDED WEIGHT LOADS

THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH

FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND

WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL

TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTRE OF THE

UNIT; DO NOT ALLOW TV TO OVERHANG UNIT IN ANY DIMENSION. IMPROPERLY

POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS OR OTHER EQUIPMENT THAT EXCEED

RECOMMENDED SIZE AND WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT, CAUSING

POSSIBLE SERIOUS INJURY.

FITS UP TO MOST 45” FLAT PANEL TVs

MAXIMUM LOAD 100 lb. (45.3 kg)

MAXIMUM LOAD 50 lb. (22.6 kg)

PLACE TV BEHIND THE STOPPER

Stock # MFC-23

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 3 Factory No. 14638

Important

Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-

abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.

NOTE:

IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED

OFF WITH DAMP CLOTH.

Insert the Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.

CAM LOCK SYSTEM OPERATION

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS

1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam

Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.

2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam

Lock faces out and points towards Cam Bolt.

3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.

4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.

You are now ready to assemble the KD unit.

X

FINAL

12 43

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 4 Factory No. 14638

Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

A- Top Panel (1) B- Left Upper Side Panel (1) C- Right Upper Side Panel (1)

D- Left Upper Front Panel (1) E- Right Upper Front Panel (1) F- Center Shelf (1)

G- Left Lower Side Panel (1) H- Right Lower Side Panel (1) I- Left Lower Front Panel (1)

J- Right Lower Front Panel (1) K- Center Front Molding (1) L- Bottom Panel (1)

M- Back Bottom Stretcher (1) N- Front Bottom Stretcher (1) O- Front Bottom Molding (1)

P- Side Molding (2) Q- Back Panel (1) Fireplace Insert (1)

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 5 Factory No. 14638

Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel (4) M6 x 20 mm Wood Dowel

(39+1 extra) (39+1 extra) (30+1 extra) (8+1 extra)

(5) #6 x 12 mm Screw (6) #8 x 38 mm Screw (7) #10 x 25 mm Screw (8) #10 x 50 mm Wood Screw

(4+1 extra) (4+1 extra) (16+1 extra) (10+1 extra)

(9) Acrylic Stopper (10) Ø3 x 14 mm Washer Head Screw (11) Cam Lock Cover

(1) (16+1 extra) (8+1 extra)

(12) Metal Bracket (2) (13) Floor Protector (6+1 extra) Glue (1)

Touch-up Pen (1) Tipping Restraint Hardware Kit (2)

(Included in plastic bag)

Tools required

: Phillips screwdriver and Rubber Mallet (not provided).

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 6 Factory No. 14638

Assembly Instructions

1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a

carpeted floor or the empty carton to avoid any scratch.

2. Locate the Top Panel (A), Center Shelf (F) and Bottom Panel (L) with the holes facing up. Securely screw

the Cam Bolts (2) into the designated small holes by a Phillips screwdriver. As shown above.

F

L

2

A/F/L

A

Cam Bolt

(23 used in this step)

②

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 7 Factory No. 14638

Assembly Instructions

3. Insert two M6 x 20 mm Wood Dowels (4) into the middle holes of one Side Molding (P). Tap in with a

rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.

NOTE

: It is very important to use a small amount of glue on both ends of dowels.

4. Align and attach the Side Molding (P) to the Left Lower Side Panel (G) with four 25 mm Screws (7).

Tighten the screws by a Phillips screwdriver. Make sure that the bottom edges are flush with each other.

5. Securely screw three Cam Bolts (2) into the designated small holes on the Left Lower Side Panel (G), as

shown.

G

P

4

7

2

Cam Bolt

(3 used in this step)

②

#10 x 25 mm Screw

(4 used in this step)

⑦

M6 x 20 mm Wood Dowel

(2 used in this step)

④

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 8 Factory No. 14638

Assembly Instructions

6. Repeat the same procedure to combine the Right Lower Side Panel (H) and the other Side Molding (P)

together.

7. Securely screw three Cam Bolts (2) into the designated small holes on the Right Lower Side Panel (H). As

shown.

7

H

P

4

2

Cam Bolt

(3 used in this step)

②

#10 x 25 mm Screw

(4 used in this step)

⑦

M6 x 20 mm Wood Dowel

(2 used in this step)

④

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 9 Factory No. 14638

Assembly Instructions

8. Securely screw three Cam Bolts (2) into the designated small holes on Left Lower Front Panel (I), as shown.

9. Insert two M8 x 30 mm Wood Dowels (3) into the inner end holes of the Left Lower Side Panel (G).

10. Align the drilled holes on the Left Lower Front Panel (I) with the inserted Wood Dowels (3) on the Left

Lower Side Panel (G) and then press them together. Attach the Left Lower Front Panel (I) in place by

engaging three Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement). As shown.

Cam Lock

(3 used in this step)

①

Cam Bolt

(3 used in this step)

②

M8 x 30 mm Wood Dowel

(2 used in this step)

③

G

I

2

I

1

3

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 10 Factory No. 14638

Assembly Instructions

11. Repeat the same procedure to combine the Right Lower Front Panel (J) and Right Lower Side Panel (H)

together.

Cam Lock

(3 used in this step)

①

Cam Bolt

(3 used in this step)

②

M8 x 30 mm Wood Dowel

(2 used in this step)

③

H

J

1

3

J

2

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 11 Factory No. 14638

Assembly Instructions

12. Align and attach the Back Bottom Stretcher (M) to the Bottom Panel (L) by using two M8 x 30 mm Wood

Dowels (3) and three Cam Locks (1). As shown. Make sure the Cam Locks face inward.

L

M

1

3

1

Cam Lock

(3 used in this step)

①

M8 x 30 mm Wood Dowel

(2 used in this step)

③

Stock # MFC-23

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 12 Factory No. 14638

Assembly Instructions

13. Insert six M8 x 30 mm Wood Dowels (3) into the end holes of the Bottom Panel (L) and Back Bottom

Stretcher (M) at both ends. As shown. DO NOT insert the wood dowels into the cam bolt holes.

14. Align the large holes on the Left Side Panel (G) with the inserted Wood Dowels (3) on last assembly and

press them together. Attach the Left Side Panel (G) in place by engaging three Cam Locks (1). As shown.

15. Repeat the same process to attach the assembled Right Side Panel (H) at the opposite end.

M8 x 30 mm Wood Dowel

(6 used in this step)

③

L

M

H

J

G

I

3

1

Cam Lock

(6 used in this step)

①

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 13 Factory No. 14638

Assembly Instructions

16. Insert four 50 mm Wood Screws (8) through the countersunk holes underneath the Bottom Panel (L) and

securely screw into the Lower Front Panels (I and J) by a Phillips screwdriver, as shown above.

I

H

J

L

M

8

#10 x 50 mm Wood Screw

(4 used in this step)

⑧

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 14 Factory No. 14638

Assembly Instructions

17. Align and attach the Front Bottom Stretcher (N) to the Bottom Panel (L) by using two M8 x 30 mm Wood

Dowels (3) and three Cam Locks (1). As shown. Make sure that the Cam Locks face inward.

L

N

1

3

1

I

H

J

M8 x 30 mm Wood Dowel

(2 used in this step)

③

Cam Lock

(3 used in this step)

①

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 15 Factory No. 14638

Assembly Instructions

18. Insert four 38 mm Wood Screws (6) through the countersunk holes on the Front Bottom Stretcher (N) and

securely screw into the Lower Side Panels (G and H) by a Phillips screwdriver. As shown.

N

I

H

J

G

6

#8 x 38 mm Wood Screw

(4 used in this step)

⑥

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 16 Factory No. 14638

Assembly Instructions

19. Fasten the Front Bottom Molding (O) to the Front Bottom Stretcher (N) by using four M6 x 20 mm Wood

Dowels (4) and eight 25 mm Screws (7). As shown. Make sure that the bottom edges are flush with each

other.

N

O

4

7

4

#10 x 25 mm Screw

(8 used in this step)

⑦

M6 x 20 mm Wood Dowel

(4 used in this step)

④

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 17 Factory No. 14638

Assembly Instructions

20. Gently tap six Floor Protectors (13) onto the bottom of Side Panels (G and H) and the Bottom Stretchers (M

and N) as proper size. Make sure the Floor Protectors rest on the center of panels for avoiding any damage

or crack.

21. Stand the assembled unit upright.

Floor Protector

(6 used in this step)

⑬

13

15 MM

30 MM

15 MM

O

HM

G

13

N

I

J

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 18 Factory No. 14638

Assembly Instructions

22. Secure screw the Cam Bolts (2) into the designated small holes on Upper Front Panels (D and E), as shown

in the illustration.

23. Align and attach the Left Upper Front Panel (D) to Left Upper Side Panel (B) by using one M8 x 30 mm

Wood Dowel (3) and two Cam Locks (1). As shown. Ensure the outside edges are flush with each other.

24. Repeat last step to combine the Right Upper Front Panel (E) and Right Upper Front Panel (C) together.

B

D

2

1

3

E

2

C

E

1

3

Cam Lock

(4 used in this step)

①

Cam Bolt

(4 used in this step)

②

M8 x 30 mm Wood Dowel

(2 used in this step)

③

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 19 Factory No. 14638

Assembly Instructions

25. Insert two M8 x 30 mm Wood Dowels (3) into the inner holes on the top edge of Left Upper Side Panel (B)

and attach it the Top Panel (A) by engaging three Cam Locks (1). As shown.

26. Repeat the same process with the Right Upper Side Panel (C).

3

1

C

E

A

B

D

3

1

Cam Lock

(6 used in this step)

①

M8 x 30 mm Wood Dowel

(4 used in this step)

③

Stock # MFC-23

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Whalen Furniture Mfg., Inc. Page 20 Factory No. 14638

Assembly Instructions

27. Insert four M8 x 30 mm Wood Dowels (3) into the inner holes on the bottom edge of the assembled Upper

Side Panels (B and C). As shown.

28. Properly position the Center Shelf (F) onto the inserted Wood Dowels (3) making sure the back edges are

flush with each other. Insert six 50 mm Wood Screws (8) through the countersunk holes underneath the

Center Shelf (F) and securely screw into the Upper Side Panels (B and C) by a Phillips screwdriver. As

shown.

F

8

3

C

E

A

B

D

#10 x 50 mm Wood Screw

(6 used in this step)

⑧

M8 x 30 mm Wood Dowel

(4 used in this step)

③

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Whalen MFC-23 User manual

Whalen MFC-23 User manual

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