Mitsubishi Electric FR-E800 User manual

INVERTER

INVERTER FR-E800 Instruction Manual (Function)

F

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

IB(NA)-0600868ENG-F(2104)MEE Printed in Japan Specifications subject to change without notice.

FR-E800

Instruction Manual (Function)

FR-E820-0008(0.1K) to 0900(22K)

FR-E840-0016(0.4K) to 0440(22K)

FR-E860-0017(0.75K) to 0120(7.5K)

FR-E820S-0008(0.1K) to 0110(2.2K)

FR-E820-0008(0.1K) to 0900(22K)E

FR-E840-0016(0.4K) to 0440(22K)E

FR-E860-0017(0.75K) to 0120(7.5K)E

FR-E820S-0008(0.1K) to 0110(2.2K)E

FR-E820-0008(0.1K) to 0900(22K)SCE

FR-E840-0016(0.4K) to 0440(22K)SCE

FR-E860-0017(0.75K) to 0120(7.5K)SCE

FR-E820S-0008(0.1K) to 0110(2.2K)SCE

Compact, high functionality inverters

Model

FR-E800 Instruction

Manual (Function)

Model code 1A2-P91

1

CONTENTS

Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.1 Inverter model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.2 Operation steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.3 Related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 2 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.1 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.1.1 Components of the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.1.2 Basic operation of the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.1.3 Digital characters and their corresponding printed equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.1.4 Changing the parameter setting value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.2 Monitoring the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.2.1 Monitoring of output current and output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.2.2 First priority monitor screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.2.3 Displaying the set frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.3 Easy setting of the inverter operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.4 Frequently-used parameters (simple mode parameters). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.4.1 Simple mode parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.5 Basic operation procedure (PU operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2.5.1 Setting the frequency on the operation panel (example: operating at 30 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2.5.2 Setting the frequency with switches (multi-speed setting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

2.5.3 Setting the frequency using an analog signal (voltage input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2.5.4 Setting the frequency using an analog signal (current input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2.6 Basic operation procedure (External operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.6.1 Setting the frequency on the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2.6.2 Setting the frequency and giving a start command with switches (multi-speed setting) (Pr.4 to Pr.6) . . . . . . . . . . . . . . . . 39

2.6.3 Setting the frequency using an analog signal (voltage input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

2.6.4 Changing the frequency (initial value: 60 Hz) at the maximum voltage input (initial value: 5 V). . . . . . . . . . . . . . . . . . . . . 41

2.6.5 Setting the frequency using an analog signal (current input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

2.6.6 Changing the frequency (initial value: 60 Hz) at the maximum current input (initial value: 20 mA) . . . . . . . . . . . . . . . . . . 43

2.7 Basic operation procedure (JOG operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

2.7.1 Giving a start command by using external signals for JOG operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

2.7.2 Giving a start command from the operation panel for JOG operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2.8 I/O terminal function assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 3 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3.1 Parameter initial value groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

2

3.2 Parameter list (by parameter number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

3.3 Use of a function group number for the identification of parameters . . . . . . . . . . . . . . . . . . . .84

3.4 Parameter list (by function group number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Chapter 4 Control Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

4.1 Vector control and Real sensorless vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

4.2 Changing the control method and mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

4.3 Selecting the Advanced magnetic flux vector control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

4.4 Selecting the PM sensorless vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

Chapter 5 Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

5.1 Setting procedure of Real sensorless vector control (speed control). . . . . . . . . . . . . . . . . . .121

5.2 Setting procedure of Vector control (speed control). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

5.3 Setting procedure of PM sensorless vector control (speed control). . . . . . . . . . . . . . . . . . . .123

5.4 Setting the torque limit level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

5.5 Performing high-accuracy, fast-response control (gain adjustment) . . . . . . . . . . . . . . . . . . .132

5.6 Speed feed forward control, model adaptive speed control . . . . . . . . . . . . . . . . . . . . . . . . . .134

5.7 Torque bias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

5.8 Avoiding motor overrunning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

5.9 Troubleshooting in the speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142

Chapter 6 Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

6.1 Torque control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146

6.2 Setting procedure of Real sensorless vector control (torque control) . . . . . . . . . . . . . . . . . .151

6.3 Setting procedure for Vector control (torque control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152

3

CONTENTS

6.4 Torque command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

6.5 Speed limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

6.6 Torque control gain adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

6.7 Troubleshooting in torque control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Chapter 7 Position Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7.1 About position control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7.2 Setting procedure of Vector control (position control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

7.3 Setting procedure of PM sensorless vector control (position control) . . . . . . . . . . . . . . . . . . 167

7.4 Simple positioning function by point tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

7.5 Simple positioning function by direct commands (Ethernet model / safety communication model)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

7.6 Pulse monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

7.7 Electronic gear settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

7.8 Position adjustment parameter settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

7.9 Current position retention function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

7.10 Position control gain adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

7.11 Troubleshooting in position control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Chapter 8 (E) Environment Setting Parameters . . . . . . . . . . . . 204

8.1 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

8.2 Reset selection / disconnected PU detection / PU stop selection . . . . . . . . . . . . . . . . . . . . . 207

8.3 PU display language selection (Standard model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

8.4 Buzzer control (Standard model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

4

8.5 PU contrast adjustment (Standard model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212

8.6 Automatic frequency setting / key lock operation selection . . . . . . . . . . . . . . . . . . . . . . . . . . 213

8.7 Frequency change increment amount setting (Standard model) . . . . . . . . . . . . . . . . . . . . . .215

8.8 RUN key rotation direction selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216

8.9 Multiple rating setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

8.10 Parameter write selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219

8.11 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222

8.12 Free parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

8.13 Setting multiple parameters by batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226

8.14 Extended parameter display and user group function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228

8.15 PWM carrier frequency and Soft-PWM control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

8.16 Inverter parts life display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

8.17 Maintenance timer alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

8.18 Current average value monitor signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

Chapter 9 (F) Settings for Acceleration/Deceleration . . . . . . . 242

9.1 Setting the acceleration and deceleration time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242

9.2 Acceleration/deceleration pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248

9.3 Remote setting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

9.4 Starting frequency and start-time hold function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254

9.5 Minimum motor speed frequency at the motor start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255

9.6 Shortest acceleration/deceleration (automatic acceleration/deceleration) . . . . . . . . . . . . . . .256

5

CONTENTS

Chapter 10 (D) Operation Command and Frequency Command

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

10.1 Operation mode selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

10.2 Startup of the inverter in Network operation mode at power-ON. . . . . . . . . . . . . . . . . . . . . . 270

10.3 Start command source and frequency command source during communication operation . 271

10.4 Reverse rotation prevention selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

10.5 JOG operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

10.6 Operation by multi-speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

Chapter 11 (H) Protective Function Parameters . . . . . . . . . . . . 286

11.1 Motor overheat protection (electronic thermal O/L relay) . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

11.2 Cooling fan operation selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

11.3 Earth (ground) fault detection at start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

11.4 Inverter output fault detection enable/disable selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

11.5 Initiating a protective function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

11.6 I/O phase loss protection selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

11.7 Retry function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

11.8 Emergency drive (Standard model / Ethernet model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

11.9 Limiting the output frequency (maximum/minimum frequency) . . . . . . . . . . . . . . . . . . . . . . . 309

11.10 Avoiding machine resonance points (frequency jump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

11.11 Stall prevention operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

11.12 Load characteristics fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

11.13 Motor overspeeding detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

6

Chapter 12 (M) Item and Output Signal for Monitoring. . . . . . . 324

12.1 Speed indication and its setting change to rotations per minute . . . . . . . . . . . . . . . . . . . . . .324

12.2 Monitor item selection on operation panel or via communication. . . . . . . . . . . . . . . . . . . . . .326

12.3 Monitor display selection for terminals FM and AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335

12.4 Adjustment of terminal FM and terminal AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339

12.5 Energy saving monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

12.6 Output terminal function selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348

12.7 Output frequency detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358

12.8 Output current detection function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .361

12.9 Output torque detection function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363

12.10 Remote output function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .364

Chapter 13 (T) Multi-Function Input Terminal Parameters . . . . 368

13.1 Analog input selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

13.2 Analog input terminal (terminal 4) function assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .373

13.3 Response level of analog input and noise elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374

13.4 Frequency setting voltage (current) bias and gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376

13.5 Torque (magnetic flux) setting current (voltage) bias and gain . . . . . . . . . . . . . . . . . . . . . . .381

13.6 Input terminal function selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386

13.7 Inverter output shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390

13.8 Selecting the condition to activate the Second function selection (RT) signal . . . . . . . . . . . . 392

13.9 Start signal operation selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .394

7

CONTENTS

Chapter 14 (C) Motor Constant Parameters . . . . . . . . . . . . . . . . 398

14.1 Applied motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398

14.2 Offline auto tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403

14.3 Offline auto tuning for a PM motor (motor constant tuning). . . . . . . . . . . . . . . . . . . . . . . . . . 414

14.4 Online auto tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

14.5 Parameter settings for a motor with encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424

14.6 Signal loss detection of encoder signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427

Chapter 15 (A) Application Parameters . . . . . . . . . . . . . . . . . . . 430

15.1 Brake sequence function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

15.2 Stop-on-contact control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435

15.3 Traverse function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

15.4 Orientation control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440

15.5 PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451

15.6 Calibration of PID display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464

15.7 Dancer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

15.8 Automatic restart after instantaneous power failure / flying start with an induction motor . . . 474

15.9 Automatic restart after instantaneous power failure / flying start with a PM motor . . . . . . . . 480

15.10 Offline auto tuning for a frequency search. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482

15.11 Power failure time deceleration-to-stop function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486

15.12 PLC function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488

15.13 Trace function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490

8

Chapter 16 (G) Control Parameters . . . . . . . . . . . . . . . . . . . . . . 498

16.1 Manual torque boost. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498

16.2 Base frequency voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500

16.3 Load pattern selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502

16.4 Energy saving control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504

16.5 SF-PR slip amount adjustment mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .505

16.6 DC injection brake, zero speed control, servo lock, and magnetic flux decay output shutoff.506

16.7 Stop selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .513

16.8 Regenerative brake selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515

16.9 Regeneration avoidance function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .520

16.10 Increased magnetic excitation deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .523

16.11 Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525

16.12 Speed detection filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526

16.13 Excitation ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .527

16.14 Encoder feedback control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .528

16.15 Droop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

16.16 Speed smoothing control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .531

Chapter 17 Checking and Clearing of Settings . . . . . . . . . . . . . 534

17.1 Parameter clear / All parameter clear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .534

17.2 List of parameters changed from the initial values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .535

17.3 Fault history clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536

9

CONTENTS

Chapter 18 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538

18.1 For customers replacing the conventional model with this inverter . . . . . . . . . . . . . . . . . . . . 538

18.1.1 Replacement of the FR-E700 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538

18.1.2 Replacement of the FR-E500 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540

18.2 Specification comparison between PM sensorless vector control and induction motor control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541

18.3 Parameters (functions) and instruction codes under different control methods. . . . . . . . . . . 542

18.4 How to check specification changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565

18.4.1 Details of specification changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565

10

11

CHAPTER 1

Introduction

1.1 Inverter model.........................................................................................................................................................13

1.2 Operation steps ......................................................................................................................................................15

1.3 Related manuals.....................................................................................................................................................17

12

1. Introduction

1 Introduction

The contents described in this chapter must be read before using this product.

Always read the instructions before use.

 Abbreviations

 Trademarks

• Ethernet is a registered trademark of Fuji Xerox Corporation in Japan.

• MODBUS is a registered trademark of SCHNEIDER ELECTRIC USA, INC.

• BACnet is a registered trademark of the American Society of Heating, Refrigerating and Air-Conditioning Engineers

(ASHRAE).

• DeviceNet and EtherNet/IP are registered trademarks of ODVA (Open DeviceNet Vendor Association, INC).

• PROFIBUS and PROFINET are either trademarks or registered trademarks of PROFIBUS & PROFINET International.

• CC-Link IE TSN and CC-Link IE Field Network Basic are registered trademarks of CC-Link Partner Association.

• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.

• Other company and product names herein are the trademarks and registered trademarks of their respective owners.

 Notes on descriptions in this Instruction Manual

• Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic, unless

otherwise specified. (Refer to the FR-E800 Instruction Manual (Connection) for the switching of the control logic of the

inverter.)

Item Description

PU

Operation panel, parameter unit (FR-PU07), LCD operation panel (FR-LU08), and enclosure surface

operation panel (FR-PA07)

Parameter unit

Parameter unit (FR-PU07), LCD operation panel (FR-LU08), and enclosure surface operation panel

(FR-PA07)

Inverter Mitsubishi Electric FR-E800 series inverter

E800 Standard model (RS-485 + SIL2/PLd functional safety)

E800-E Ethernet model (Ethernet + SIL2/PLd functional safety)

E800-SCE Safety communication model (Ethernet + SIL3/PLe functional safety)

FM type inverter Standard model with terminal FM (pulse output)

AM type inverter Standard model with terminal AM (voltage output)

Vector control compatible option FR-A8AP E kit

Pr. Parameter number (Number assigned to function)

PU operation Operation using the PU (operation panel / parameter unit)

External operation Operation using the control circuit signals

Combined operation Combined operation using the PU (operation panel / parameter unit) and External operation

Mitsubishi Electric standard

efficiency motor

SF-JR

Mitsubishi Electric constant-torque

motor

SF-HRCA

Mitsubishi Electric high-

performance energy-saving motor

SF-PR

Mitsubishi Electric high-

performance energy-saving motor

with encoder

SF-PR-SC

Mitsubishi Electric Vector control

dedicated motor

SF-V5RU

Mitsubishi Electric geared motor GM-[]

Mitsubishi Electric inverter-driven

geared motor for encoder feedback

control

GM-DZ, GM-DP

Mitsubishi Electric PM motor MM-GKR, EM-A

13

1. Introduction

1.1 Inverter model

1

2

3

4

5

6

7

8

9

10

1.1 Inverter model

Check the rating plate on the side of the product. Some characters in the model name indicate the specification as follows.

• A: The voltage class is shown.

• B: The number of phases of the power source is shown.

• C: The inverter rated capacity or the inverter rated current is shown.

• D: The communication type and the functional safety specification are shown.

FR-E8 0 -

A B C D E F

-120008

Rating plate

Input rating

Output rating

SERIAL

Inverter model

INPUT :XXXXX

MODEL :FR-E820-0008-1

OUTPUT:XXXXX

SERIAL:XXXXXXXXXXX

MADE IN XXXXX

Country of origin

Symbol Voltage class

2 200 V class

4 400 V class

6 575 V class

Symbol Description

None Three-phase input

S Single-phase input

Symbol Description

0.1K to 22K Inverter ND rated capacity (kW)

0008 to 0900 Inverter ND rated current (A)

Symbol Communication / functional safety

None Standard model (RS-485 + SIL2/PLd)

E Ethernet model (Ethernet + SIL2/PLd)

SCE

Safety communication model (Ethernet +

SIL3/PLe)

14

1. Introduction

1.1 Inverter model

• E: The output specification for monitoring and the rated frequency are shown for the standard model, and the

communication protocol group is shown for the Ethernet model and the safety communication model. The control logic is

fixed to the source logic for the safety communication model.

*1 The initial status of the control logic differs depending on the inverter model.

Sink logic for the models indicated with the rated capacity (kW)

Source logic for the models indicated with the rated current (A)

*2 Available for the Ethernet model only.

• F: Availability of circuit board coating / plated conductors is shown.

*1 Conforming to IEC 60721-3-3:1994 3C2

*2 Applicable for the FR-E820-0470(11K) or higher, and the FR-E840-0230(11K) or higher.

NOTE

• In this Instruction Manual, the inverter model name consists of the applicable motor capacity and the rated current.

(Example) FR-E820-0008(0.1K)

 How to read the SERIAL number

Symbol Monitoring/protocol specification

Rated

frequency

(initial setting)

Control logic

Input signal

(initial status)

Safety stop

signal

-1 Pulse (terminal FM) 60 Hz Sink logic

Source logic

(fixed)

-4 Voltage (terminal AM) 50 Hz Source logic

-5 Voltage (terminal AM) 60 Hz Sink logic

PA

Protocol group A (CC-Link IE TSN, CC-Link IE Field Network Basic,

MODBUS/TCP, EtherNet/IP, and BACnet/IP)

60 Hz Sink logic

PB

Protocol group B (CC-Link IE TSN, CC-Link IE Field Network Basic,

MODBUS/TCP, PROFINET)

50 Hz

Sink logic / source

logic

*1

PC

*2

Protocol group C (EtherCAT) 50 Hz

Sink logic / source

logic

*1

Symbol Circuit board coating

*1

Plated conductor

None Without coating Without plated conductors

-60 With coating Without plated conductors

-06

*2

With coating With plated conductors

The SERIAL consists of two symbols, three characters indicating the production year

and month, and six characters indicating the control number.

The last two digits of the production year are indicated as the Year, and the Month is

indicated by 1 to 9, X (October), Y (November), or Z (December).

Rating plate example

Symbol Year Month Control number

SERIAL

15

1. Introduction

1.2 Operation steps

1

2

3

4

5

6

7

8

9

10

1.2 Operation steps

ON

Frequency

Time

(S)

(Hz)

Start command

Frequency command

Inverter

output

frequency

Step of operation

Installation/mounting

Control mode selection

Wiring of the power

supply and motor

Connect a switch, relay, etc.

to the control circuit

terminal block of the inverter

to give a start command. (External)

Initial setting for the standard model

(PU)

Change of frequency

with ON/OFF switches

connected to terminals

(multi-speed setting)

(External) (External)

(PU) (External) (External) (External)

How

o

to give a start

e

command?

m

How

to give a start

command?

How to

w

give a frequency

re

command?

m

How to

give a frequency

command?

(a)

(b)

(c)

(d)

(e) (f) (g) (h)

(i) (j) (k) (l)

Perform frequency setting

by a current output device

(Connection across

terminals 4 and 5)

Perform frequency setting

by a voltage output device

(Connection across

terminals 2 and 5)

Perform frequency setting

by a current output device

(Connection across

terminals 4 and 5)

Perform frequency setting

by a voltage output device

(Connection across

terminals 2 and 5)

How to

w

give a frequency

re

command?

m

How to

give a frequency

command?

Change frequency

with ON/OFF switches

connected to terminals

(multi-speed setting)

(External)

Start command via the PU/Ethernet

connector of the inverter and plug-in

option (Communication)

Initial setting for the Ethernet model and

the safety communication model

Set from the operation

panel

Set from the operation

panel

Start command with

on the operation panel (PU)

: Initial setting

16

1. Introduction

1.2 Operation steps

Symbol Overview Refer to page

(a) Install the inverter.

Instruction Manual

(Connection)

(b) Perform wiring for the power supply and the motor.

Instruction Manual

(Connection)

(c)

Select the control method (V/F control, Advanced magnetic flux vector control, Real sensorless vector control,

Vector control, and PM sensorless vector control).

96

(d) Give the start command via communication.

Instruction Manual

(Communication)

(e) Give both the start and frequency commands from the PU. (PU operation mode) 33

(f)

Give the start command from the PU and the frequency command via terminals RH, RM, and RL. (External/

PU combined operation mode 2)

34

(g)

Give the start command from the PU and the frequency command by voltage input via terminal 2. (External/

PU combined operation mode 2)

35

(h)

Give the start command from the PU and the frequency command by current input via terminal 4. (External/

PU combined operation mode 2)

36

(i)

Give the start command via terminal STF or STR and the frequency command from the PU. (External/PU

combined operation mode 1)

38

(j)

Give the start command via terminal STF or STR and the frequency command via terminals RH, RM, and RL.

(External operation mode)

39

(k)

Give the start command via terminal STF or STR and the frequency command by voltage input via terminal 2.

(External operation mode)

40

(l)

Give the start command via terminal STF or STR and the frequency command by current input via terminal 4.

(External operation mode)

42

17

1. Introduction

1.3 Related manuals

1

2

3

4

5

6

7

8

9

10

1.3 Related manuals

Manuals related to the FR-E800 inverter are shown in the following table.

Name Manual number

FR-E800 Inverter Safety Guideline IB-0600857ENG

FR-E860 Inverter Safety Guideline IB-0600910ENG

FR-E800-E Inverter Safety Guideline IB-0600860ENG

FR-E860-E Inverter Safety Guideline IB-0600911ENG

FR-E800-SCE Inverter Safety Guideline IB-0600921ENG

FR-E860-SCE Inverter Safety Guideline IB-0600924ENG

FR-E800 Instruction Manual (Connection) IB-0600865ENG

FR-E860 Instruction Manual (Connection) IB-0600906ENG

FR-E800 Instruction Manual (Communication) IB-0600871ENG

FR-E800 Instruction Manual (Maintenance) IB-0600874ENG

FR-E800 Instruction Manual (Functional safety) BCN-A23488-000

FR-E800-SCE Instruction Manual (Functional safety) BCN-A23488-004

FR Configurator 2 Instruction Manual IB-0600516ENG

PLC Function Programming Manual IB-0600492ENG

18

1. Introduction

1.3 Related manuals

MEMO

19

CHAPTER 2

Basic Operation

2.1 Operation panel ......................................................................................................................................................20

2.2 Monitoring the inverter ............................................................................................................................................27

2.3 Easy setting of the inverter operation mode ...........................................................................................................28

2.4 Frequently-used parameters (simple mode parameters)........................................................................................29

2.5 Basic operation procedure (PU operation) .............................................................................................................33

2.6 Basic operation procedure (External operation) .....................................................................................................38

2.7 Basic operation procedure (JOG operation) ...........................................................................................................45

2.8 I/O terminal function assignment ............................................................................................................................47

Page is loading ...

Mitsubishi Electric FR-E800 User manual

Related papers

Other documents