Invacare
®
- TDX-SP / TDX-SP N
SERVICE MANUAL
5
8.3
Updating the driving program ................................................................................................ 50
8.4 Batteries, cables & battery charger ....................................................................................... 51
8.4.1 Making the batteries accessible .................................................................................... 51
8.4.2 Replacing batteries (Standard TDX SP) ....................................................................... 53
8.4.3 Replacing batteries / replacing battery cables (TDX-SP N) .......................................... 55
8.4.4 Correct handling of damaged batteries ......................................................................... 57
8.4.5 Checking and replacing the main fuse (Standard TDX-SP) ......................................... 58
8.4.6 Replacing the main fuse (TDX-SP N) ........................................................................... 59
8.4.7 Checking the cable ....................................................................................................... 60
8.4.8 Cable routing ................................................................................................................. 62
8.5 Battery carrier .......................................................................................................................... 63
8.6 Replacing the battery case ..................................................................................................... 64
8.7 Lighting unit ............................................................................................................................. 65
8.7.1 Replacing the front bulb ................................................................................................ 65
8.7.2 Replacing the front headlight complete ........................................................................ 66
8.7.3 Replacing the front bulbholder ...................................................................................... 68
8.7.4 Replacing the rear bulb ................................................................................................. 69
8.7.5 Replacing the rear light complete ................................................................................. 70
8.7.6 Replacing the rear bulbholder ....................................................................................... 71
8.8 Wheel forks front/rear ............................................................................................................. 72
8.8.1 Replacing the wheel fork............................................................................................... 72
8.8.2 Adjusting the wheel fork ................................................................................................ 74
8.8.3 Replacing the wheels on double-sided wheel forks ...................................................... 75
8.9 Drive wheels ............................................................................................................................. 76
8.9.1 Replacing the drive wheel ............................................................................................. 76
8.9.2 Replacing the tyre or inner tube .................................................................................... 77
8.9.2.1 Replacing pneumatic tyres ...................................................................................... 77
8.9.2.2 Replacing puncture-protected tyres ......................................................................... 79
8.9.2.3 Replacing puncture-proof tyres ................................................................................ 81
8.9.3 Replacing the drive wheel hub (Standard motor).......................................................... 82
8.9.4 Replacing the drive wheel hub (SSD motor) ................................................................. 83
8.10 Rear wheel suspension ........................................................................................................... 84
8.10.1 Removing the rear wheel suspension ........................................................................... 84
8.10.2 Removing the rear wheel suspension – alternative method ......................................... 86
8.10.3 Refitting the rear wheel suspension .............................................................................. 88
8.10.4 Refitting the rear wheel suspension – alternative method ............................................ 89
8.11 Rear springs ............................................................................................................................. 91
8.11.1 Removing the rear springs ............................................................................................ 91
8.11.2 Refitting the rear springs ............................................................................................... 93
8.12 Bottom walking beam ............................................................................................................. 95
8.13 Top walking beam ................................................................................................................... 96
8.13.1 Removing the top walking beam ................................................................................... 96
8.13.2 Refitting the top walking beam ...................................................................................... 98
8.14 Drive unit ................................................................................................................................ 100
8.14.1 Replacing the motor/transmission unit (Standard motor) ........................................... 100
8.14.2 Replacing the motor/transmission unit (SSD motor) .................................................. 102
8.14.3 Replacing or rotating the motor / gearbox unit sealing ring (SSD motor) ................... 104
8.14.4 Replacing the motor/transmission clutch (Standard Motor) ........................................ 106
8.14.5 Replacing the motor/transmission clutch (SSD Motor) ............................................... 108
8.14.6 Replacing the carbon brushes (SSD motor) ............................................................... 110
8.14.7 Replacing the carbon brushes (Standard motor) ........................................................ 112
8.15 Replacing the rubber bumper .............................................................................................. 114
8.16 Castor housing front ............................................................................................................. 115
8.17 Replacing tilt module / lifter module .................................................................................... 116
8.17.1 Replacing the tilt module (max. > 30°) (without a lifter) .............................................. 116
8.17.1.1 Replacing the tilt module microswitch.................................................................... 118
8.17.1.2 Replacing the tilt module angular sensor ............................................................... 120
8.17.2 Replacing the tilt module (max. < 30°) (without a lifter) .............................................. 121
8.17.3 Replacing the lifter / tilt module ................................................................................... 124