2. Toro
  3. CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower

Toro CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower, CE Kit, Z Master Professional 7500-D Series Riding Mower, With 72in TURBO FORCE Rear Discharge Mower Installation guide

  • Hello! I am an AI chatbot trained to assist you with the Toro CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower Installation guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3443-729RevA
CEKit
ZMaster
®
Professional7500-DSeriesRidingMowerwith60inor
72inTURBOFORCE
®
Mower
ModelNo.144-0378
ModelNo.144-0410
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removethebeltcovers.
3
Nopartsrequired
–
Removethereverse-drivecover.
Rightpulley-mountguard1
Rightpulleyguard1
Clip
3
Pushnut3
4
Flange-headbolt(1/4x3/4inch)
3
Installingtherightpulley-mountguard
andpulleyguard.
Leftpulley-mountguard
1
Leftpulleyguard
1
Clip
4
Pushnut4
Flange-headbolt(1/4x3/4inch)
4
Flange-headbolt(5/16x3/4inch)
1
5
Flangenut(5/16inch)
1
Installingtheleftpulley-mountguard
andpulleyguard.
6
Bracebracket1Installingthebracebracket.
Skirtguardassembly
1
Front,uppersupportrod1
Front,lowersupportrod1
Left,uppersupportrod
1
Right,uppersupportrod1
Left,lowersupportrod
1
Right,lowersupportrod1
Flangenut(5/16inch)
5
Washer—For72-inchdecksonly1
7
Flange-headbolt(5/16x3/4inch)
5
Installthesupportrodstotheskirtguard
assembly.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3443-729*
ProcedureDescription
Qty.
Use
Leftframeguard
1
Rightframeguard
1
Flange-headbolt(5/16x3/4inch)
4
8
Flangenut(5/16inch)
4
Installtheframeguards.
LeftCEcover
1
9
RightCEcover
1
InstalltheCEcovers.
Captiveadapter
1
Flange-headbolt(1/4x3/4inch)
2
Flatwasher2
Clip
2
10
Pushnut2
Installtheoorpan.
Decal133-56231
Decal144-6905—60-inchdeckswith25
HPYanmardieselengineonly
1
Decal144-6906—72-inchdeckswith25
HPYanmardieselengineonly
1
Decal144-6907—60-inchdeckswith37
HPYanmardieselengineonly
1
11
Decal144-6908—72-inchdeckswith37
HPYanmardieselengineonly
Applythedecals.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.
3.Engagetheparkingbrake.
4.Lowerthemowerdecktothelowestheightof
cut.
5.Shutofftheengineandremovethekey.
2
RemovingtheBeltCovers
NoPartsRequired
Procedure
Removethebeltcovers(Figure1).
g027729
Figure1
3
Removingthe
Reverse-DriveCover
NoPartsRequired
Procedure
Removethe3self-tappingscrewssecuringthe
reverse-drivecoverandremovethecoverfromthe
rightsideofthemowerdeck(Figure2).
Retainthe3self-tappingscrewsforinstallationin4
InstallingtheRightPulley-MountGuardandPulley
Guard(page3).
g341976
Figure2
1.Reverse-drivecover
2.Self-tappingscrew
3
4
InstallingtheRight
Pulley-MountGuardand
PulleyGuard
Partsneededforthisprocedure:
1Rightpulley-mountguard
1Rightpulleyguard
3
Clip
3Pushnut
3
Flange-headbolt(1/4x3/4inch)
Procedure
1.Securetherightpulley-mountguardtothe
beltguardusingthepreviouslyremoved3
self-tappingscrews(Figure3).
g342078
Figure3
1.Rightpulley-mountguard3.Beltguard
2.Self-tappingscrew
2.Install3clipsontotherightpulley-mountguard
(Figure4).
g342076
Figure4
1.Rightpulley-mountguard
2.Clip
3.Securetherightpulleyguardtotheright
pulley-mountguardusing3ange-headbolts
(1/4x3/4inch)and3pushnuts(Figure5).
g342077
Figure5
1.Rightpulleyguard3.Rightpulley-mountguard
2.Flange-headbolt(1/4x
3/4inch)
4.Pushnut
4
5
InstallingtheLeft
Pulley-MountGuardand
PulleyGuard
Partsneededforthisprocedure:
1
Leftpulley-mountguard
1
Leftpulleyguard
4
Clip
4Pushnut
4
Flange-headbolt(1/4x3/4inch)
1
Flange-headbolt(5/16x3/4inch)
1
Flangenut(5/16inch)
Procedure
1.Removethebutton-headbolt(5/16x3/4inch)
andangenut(5/16inch)fromtheleftsideof
themowerdeck(Figure6).
Retainthebutton-headbolt(5/16x3/4inch)and
angenut(5/16inch).
Note:Raisethemowerdecktoassistwith
installingthebutton-headbolt(5/16x3/4inch)
andangenut(5/16inch)inthenextstep.
g342087
Figure6
1.Flangenut(5/16inch)2.Button-headbolt(5/16x
3/4inch)
2.Securetheleftpulley-mountguardtothemower
deckusingthepreviouslyremovedbutton-head
bolt(5/16x3/4inch)andangenut(5/16inch)
andnewange-headbolt(5/16x3/4inch)and
angenut(5/16inch)asshowninFigure7.
g342089
Figure7
1.Newangenut(5/16inch)4.Leftpulley-mountguard
2.Previouslyremovedange
nut(5/16inch)
5.Previouslyremoved
button-headbolt(5/16x
3/4inch)
3.Newange-headbolt
(5/16x3/4inch)
3.Install4clipsontotheleftpulley-mountguard
(Figure8).
g342086
Figure8
1.Clip
2.Leftpulley-mountguard
5
4.Securetheleftpulleyguardtotheleft
pulley-mountguardusing4ange-headbolts
(1/4x3/4inch)and4pushnuts(Figure9).
g342088
Figure9
1.Leftpulley-mountguard3.Flange-headbolt(1/4x
3/4inch)
2.Pushnut
4.Leftpulleyguard
6
InstallingtheBraceBracket
Partsneededforthisprocedure:
1Bracebracket
Procedure
1.Removetheoorpan(Figure10).
g342100
Figure10
2.Removethe2locknuts(1/4inch)fromthe
rubberbumpersonthecrossbrace(Figure11).
Retainthe2locknuts(1/4inch).
g342112
Figure11
1.Locknut(1/4inch)3.Crossbrace
2.Rubberbumper
3.Securethebracebrackettothecrossbraceand
rubberbumpersusingthepreviouslyremoved2
locknuts(1/4inch)asshowninFigure12.
g342113
Figure12
1.Previouslyremoved
locknut(1/4inch)
3.Crossbrace
2.Rubberbumper4.Bracebracket
6
7
InstallingtheSupportRodstotheSkirtGuardAssembly
Partsneededforthisprocedure:
1
Skirtguardassembly
1Front,uppersupportrod
1Front,lowersupportrod
1
Left,uppersupportrod
1Right,uppersupportrod
1
Left,lowersupportrod
1Right,lowersupportrod
5
Flangenut(5/16inch)
1Washer—For72-inchdecksonly
5
Flange-headbolt(5/16x3/4inch)
Procedure
7
1.Thread1front,uppersupportrod,1front,lowersupportrod,1left,uppersupportrod,1right,uppersupport
rod,1left,lowersupportrod,and1right,lowersupportrodintotheskirtguardassembly(Figure13).
g342234
Figure13
1.Right,uppersupportrod3.Front,uppersupportrod
5.Left,uppersupportrod
2.Right,lowersupportrod4.Front,lowersupportrod
6.Left,lowersupportrod
8
2.Removethe2button-headbolts(5/16x3/4inch)and2angenuts(5/16inch)fromthefrontofthe
mowerdeck(Figure14).
Retainthe2button-headbolts(5/16x3/4inch)and2angenuts(5/16inch).
g342305
Figure14
1.Flangenut(5/16inch)2.Button-headbolt(5/16x3/4inch)
3.Positiontheassembledskirtguardunderneaththeframe,behindthecasterwheels.
4.Securethefront,lowersupportrodusingthepreviouslyremoved2button-headbolts(5/16x3/4inch)and
2angenuts(5/16inch)asshowninFigure15.
g342308
Figure15
1.Front,lowersupportrod
3.Previouslyremovedbutton-headbolt(5/16x3/4inch)
2.Previouslyremovedangenut(5/16inch)
9
5.Removethefront,rightangenut(3/8inch)fromthegearboxmountandthehex-headbolt(1/2x2-1/2
inches),washer,andlocknut(1/2inch)fromeachmowerdeckstrut(Figure16andFigure17).
Retaintheangenut(3/8inch),2hex-headbolts(1/2x2-1/2inches),2washers,and2locknuts(1/2inch).
g342349
Figure16
1.Flangenut(3/8inch)2.Gearboxmount
g342307
Figure17
Rightsideshown
1.Hex-headbolt(1/2x2-1/2inches)3.Locknut(1/2inch)
2.Rightmowerdeckstrut
10
6.Securetheright,lowersupportrodtothedeckstrutandgearboxmountusingthepreviouslyremoved
angenut(3/8inch),hex-headbolt(1/2x2-1/2inches),washer,andlocknut(1/2inch)asshownin
Figure18andFigure19.
g342352
Figure18
1.Previouslyremovedangenut(3/8inch)3.Previouslyremovedlocknut(1/2inch)
2.Right,lowersupportrod
4.Previouslyremovedhex-headbolt(1/2x2-1/2inches)
g342515
Figure19
1.Previouslyremovedlocknut(1/2inch)
4.Right,lowersupportrod
2.Deckstrut
5.Previouslyremovedhex-headbolt(1/2x2-1/2inches)
3.Previouslyremovedwasher
11
7.Securetheleft,lowersupportrodtothefront,lowersupportrodusingthepreviouslyremovedhex-head
bolt(1/2x2-1/2inches)andlocknut(1/2inch)andnew1ange-headbolt(5/16x3/4inch),1washer,and
1angenut(5/16inch)asshowninFigure20.
g342351
Figure20
1.Newange-headbolt(5/16x3/4inch)
4.Left,lowersupportrod
2.Newwasher—for72-inchdecksonly;donotuseon
60-inchdecks.
5.Previouslyremovedlocknut(1/2inch)
3.Newangenut(5/16inch)6.Previouslyremovedhex-headbolt(1/2x2-1/2inches)
8.Removethe2locknuts(1/2inch)fromthefrontcross-shaftsupports(Figure21).
g342348
Figure21
1.Cross-shaftsupport2.Locknut(1/2inch)
12
9.Securethefront,uppersupportrodtothefrontcross-shaftsupportsusingthepreviouslyremoved2
locknuts(1/2inch)tothefrontcross-shaftsupport(Figure22).
g342350
Figure22
1.Cross-shaftsupport
3.Front,uppersupportrod
2.Previouslyremovedlocknut(1/2inch)
10.Torquethe2locknuts(1/2inch)to77to126N∙m(57to93ft-lb).
11.Securetheleft,uppersupportrodandright,uppersupportrodtothebracebracketusing2ange-head
bolts(5/16x3/4inch)and2angenuts(5/16inch)oneachside(Figure23).
g342353
Figure23
1.Left,uppersupportrod3.Flange-headbolt(5/16x3/4inch)
2.Flangenut(5/16inch)
4.Bracebracket
13
8
InstallingtheFrameGuards
Partsneededforthisprocedure:
1
Leftframeguard
1
Rightframeguard
4
Flange-headbolt(5/16x3/4inch)
4
Flangenut(5/16inch)
Procedure
Securetheleftframeguardandrightframeguardto
theframebracketsusing2ange-headbolts(5/16x
3/4inch)and2angenuts(5/16inch)oneachside
(Figure24).
g342237
Figure24
Rightsideshown
1.Flangenut(5/16inch)3.Rightframeguard
2.Rightframebracket4.Flange-headbolt(5/16x
3/4inch)
14
9
InstallingtheCECovers
Partsneededforthisprocedure:
1
LeftCEcover
1
RightCEcover
Procedure
1.Tilttheoperator’sseatforward.
2.Removethe4angenuts(3/8inch)fromthe
seat-supportplate(Figure25).
Retainthe4angenuts(3/8inch).
g342238
Figure25
1.Flangenut(3/8inch)2.Seat-supportplate
3.SecuretheleftCEcoverandrightCEcover
totheseat-supportplateusingthepreviously
removed4angenuts(3/8inch)asshownin
Figure26.
g342239
Figure26
1.RightCEcover3.Seat-supportplate
2.Previouslyremoved4
angenut(3/8inch)
4.LeftCEcover
15
10
InstallingtheFloorPan
Partsneededforthisprocedure:
1
Captiveadapter
2
Flange-headbolt(1/4x3/4inch)
2Flatwasher
2
Clip
2Pushnut
Procedure
1.Install2clipsontothecaptiveadapter(Figure27).
g342287
Figure27
1.Captiveadapter2.Clip
16
2.Securethepreviouslyremovedoorpanusingthecaptiveadapter,2ange-headbolts(1/4x3/4inch),2
atwashers,and2pushnuts(Figure28).
g342298
Figure28
1.Flange-headbolt(1/4x3/4inch)
4.Pushnut
2.Floorpan
5.Captiveadapter
3.Flatwasher
17
11
ApplyingtheDecals
Partsneededforthisprocedure:
1Decal133-5623
1Decal144-6905—60-inchdeckswith25HPYanmardieselengineonly
1Decal144-6906—72-inchdeckswith25HPYanmardieselengineonly
1Decal144-6907—60-inchdeckswith37HPYanmardieselengineonly
Decal144-6908—72-inchdeckswith37HPYanmardieselengineonly
Procedure
Applydecals133-5623and144-6905,144-6906,144-6907,or144-6908totheleftsideofthemachineframe
neartheserialdecalusingthedimensionsshowninFigure29.
g342364
Figure29
1.14to21mm(9/16to13/16inch)
4.Decal133-5623
2.3mm(1/8inch)
5.Decal144-6905,144-6906,144-6907,or144-6908
3.63mm(2-1/2inches)
18
Notes:
/