Toro CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower Installation guide

Toro
Brand
Toro
Model
CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower
Type
Installation guide

This manual is also suitable for

FormNo.3443-729RevA
CEKit
ZMaster
®
Professional7500-DSeriesRidingMowerwith60inor
72inTURBOFORCE
®
Mower
ModelNo.144-0378
ModelNo.144-0410
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removethebeltcovers.
3
Nopartsrequired
–
Removethereverse-drivecover.
Rightpulley-mountguard1
Rightpulleyguard1
Clip
3
Pushnut3
4
Flange-headbolt(1/4x3/4inch)
3
Installingtherightpulley-mountguard
andpulleyguard.
Leftpulley-mountguard
1
Leftpulleyguard
1
Clip
4
Pushnut4
Flange-headbolt(1/4x3/4inch)
4
Flange-headbolt(5/16x3/4inch)
1
5
Flangenut(5/16inch)
1
Installingtheleftpulley-mountguard
andpulleyguard.
6
Bracebracket1Installingthebracebracket.
Skirtguardassembly
1
Front,uppersupportrod1
Front,lowersupportrod1
Left,uppersupportrod
1
Right,uppersupportrod1
Left,lowersupportrod
1
Right,lowersupportrod1
Flangenut(5/16inch)
5
Washer—For72-inchdecksonly1
7
Flange-headbolt(5/16x3/4inch)
5
Installthesupportrodstotheskirtguard
assembly.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3443-729*
ProcedureDescription
Qty.
Use
Leftframeguard
1
Rightframeguard
1
Flange-headbolt(5/16x3/4inch)
4
8
Flangenut(5/16inch)
4
Installtheframeguards.
LeftCEcover
1
9
RightCEcover
1
InstalltheCEcovers.
Captiveadapter
1
Flange-headbolt(1/4x3/4inch)
2
Flatwasher2
Clip
2
10
Pushnut2
Installtheoorpan.
Decal133-56231
Decal144-6905—60-inchdeckswith25
HPYanmardieselengineonly
1
Decal144-6906—72-inchdeckswith25
HPYanmardieselengineonly
1
Decal144-6907—60-inchdeckswith37
HPYanmardieselengineonly
1
11
Decal144-6908—72-inchdeckswith37
HPYanmardieselengineonly
Applythedecals.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.
3.Engagetheparkingbrake.
4.Lowerthemowerdecktothelowestheightof
cut.
5.Shutofftheengineandremovethekey.
2
RemovingtheBeltCovers
NoPartsRequired
Procedure
Removethebeltcovers(Figure1).
g027729
Figure1
3
Removingthe
Reverse-DriveCover
NoPartsRequired
Procedure
Removethe3self-tappingscrewssecuringthe
reverse-drivecoverandremovethecoverfromthe
rightsideofthemowerdeck(Figure2).
Retainthe3self-tappingscrewsforinstallationin4
InstallingtheRightPulley-MountGuardandPulley
Guard(page3).
g341976
Figure2
1.Reverse-drivecover
2.Self-tappingscrew
3
4
InstallingtheRight
Pulley-MountGuardand
PulleyGuard
Partsneededforthisprocedure:
1Rightpulley-mountguard
1Rightpulleyguard
3
Clip
3Pushnut
3
Flange-headbolt(1/4x3/4inch)
Procedure
1.Securetherightpulley-mountguardtothe
beltguardusingthepreviouslyremoved3
self-tappingscrews(Figure3).
g342078
Figure3
1.Rightpulley-mountguard3.Beltguard
2.Self-tappingscrew
2.Install3clipsontotherightpulley-mountguard
(Figure4).
g342076
Figure4
1.Rightpulley-mountguard
2.Clip
3.Securetherightpulleyguardtotheright
pulley-mountguardusing3ange-headbolts
(1/4x3/4inch)and3pushnuts(Figure5).
g342077
Figure5
1.Rightpulleyguard3.Rightpulley-mountguard
2.Flange-headbolt(1/4x
3/4inch)
4.Pushnut
4
5
InstallingtheLeft
Pulley-MountGuardand
PulleyGuard
Partsneededforthisprocedure:
1
Leftpulley-mountguard
1
Leftpulleyguard
4
Clip
4Pushnut
4
Flange-headbolt(1/4x3/4inch)
1
Flange-headbolt(5/16x3/4inch)
1
Flangenut(5/16inch)
Procedure
1.Removethebutton-headbolt(5/16x3/4inch)
andangenut(5/16inch)fromtheleftsideof
themowerdeck(Figure6).
Retainthebutton-headbolt(5/16x3/4inch)and
angenut(5/16inch).
Note:Raisethemowerdecktoassistwith
installingthebutton-headbolt(5/16x3/4inch)
andangenut(5/16inch)inthenextstep.
g342087
Figure6
1.Flangenut(5/16inch)2.Button-headbolt(5/16x
3/4inch)
2.Securetheleftpulley-mountguardtothemower
deckusingthepreviouslyremovedbutton-head
bolt(5/16x3/4inch)andangenut(5/16inch)
andnewange-headbolt(5/16x3/4inch)and
angenut(5/16inch)asshowninFigure7.
g342089
Figure7
1.Newangenut(5/16inch)4.Leftpulley-mountguard
2.Previouslyremovedange
nut(5/16inch)
5.Previouslyremoved
button-headbolt(5/16x
3/4inch)
3.Newange-headbolt
(5/16x3/4inch)
3.Install4clipsontotheleftpulley-mountguard
(Figure8).
g342086
Figure8
1.Clip
2.Leftpulley-mountguard
5
4.Securetheleftpulleyguardtotheleft
pulley-mountguardusing4ange-headbolts
(1/4x3/4inch)and4pushnuts(Figure9).
g342088
Figure9
1.Leftpulley-mountguard3.Flange-headbolt(1/4x
3/4inch)
2.Pushnut
4.Leftpulleyguard
6
InstallingtheBraceBracket
Partsneededforthisprocedure:
1Bracebracket
Procedure
1.Removetheoorpan(Figure10).
g342100
Figure10
2.Removethe2locknuts(1/4inch)fromthe
rubberbumpersonthecrossbrace(Figure11).
Retainthe2locknuts(1/4inch).
g342112
Figure11
1.Locknut(1/4inch)3.Crossbrace
2.Rubberbumper
3.Securethebracebrackettothecrossbraceand
rubberbumpersusingthepreviouslyremoved2
locknuts(1/4inch)asshowninFigure12.
g342113
Figure12
1.Previouslyremoved
locknut(1/4inch)
3.Crossbrace
2.Rubberbumper4.Bracebracket
6
7
InstallingtheSupportRodstotheSkirtGuardAssembly
Partsneededforthisprocedure:
1
Skirtguardassembly
1Front,uppersupportrod
1Front,lowersupportrod
1
Left,uppersupportrod
1Right,uppersupportrod
1
Left,lowersupportrod
1Right,lowersupportrod
5
Flangenut(5/16inch)
1Washer—For72-inchdecksonly
5
Flange-headbolt(5/16x3/4inch)
Procedure
7
1.Thread1front,uppersupportrod,1front,lowersupportrod,1left,uppersupportrod,1right,uppersupport
rod,1left,lowersupportrod,and1right,lowersupportrodintotheskirtguardassembly(Figure13).
g342234
Figure13
1.Right,uppersupportrod3.Front,uppersupportrod
5.Left,uppersupportrod
2.Right,lowersupportrod4.Front,lowersupportrod
6.Left,lowersupportrod
8
2.Removethe2button-headbolts(5/16x3/4inch)and2angenuts(5/16inch)fromthefrontofthe
mowerdeck(Figure14).
Retainthe2button-headbolts(5/16x3/4inch)and2angenuts(5/16inch).
g342305
Figure14
1.Flangenut(5/16inch)2.Button-headbolt(5/16x3/4inch)
3.Positiontheassembledskirtguardunderneaththeframe,behindthecasterwheels.
4.Securethefront,lowersupportrodusingthepreviouslyremoved2button-headbolts(5/16x3/4inch)and
2angenuts(5/16inch)asshowninFigure15.
g342308
Figure15
1.Front,lowersupportrod
3.Previouslyremovedbutton-headbolt(5/16x3/4inch)
2.Previouslyremovedangenut(5/16inch)
9
5.Removethefront,rightangenut(3/8inch)fromthegearboxmountandthehex-headbolt(1/2x2-1/2
inches),washer,andlocknut(1/2inch)fromeachmowerdeckstrut(Figure16andFigure17).
Retaintheangenut(3/8inch),2hex-headbolts(1/2x2-1/2inches),2washers,and2locknuts(1/2inch).
g342349
Figure16
1.Flangenut(3/8inch)2.Gearboxmount
g342307
Figure17
Rightsideshown
1.Hex-headbolt(1/2x2-1/2inches)3.Locknut(1/2inch)
2.Rightmowerdeckstrut
10
6.Securetheright,lowersupportrodtothedeckstrutandgearboxmountusingthepreviouslyremoved
angenut(3/8inch),hex-headbolt(1/2x2-1/2inches),washer,andlocknut(1/2inch)asshownin
Figure18andFigure19.
g342352
Figure18
1.Previouslyremovedangenut(3/8inch)3.Previouslyremovedlocknut(1/2inch)
2.Right,lowersupportrod
4.Previouslyremovedhex-headbolt(1/2x2-1/2inches)
g342515
Figure19
1.Previouslyremovedlocknut(1/2inch)
4.Right,lowersupportrod
2.Deckstrut
5.Previouslyremovedhex-headbolt(1/2x2-1/2inches)
3.Previouslyremovedwasher
11
7.Securetheleft,lowersupportrodtothefront,lowersupportrodusingthepreviouslyremovedhex-head
bolt(1/2x2-1/2inches)andlocknut(1/2inch)andnew1ange-headbolt(5/16x3/4inch),1washer,and
1angenut(5/16inch)asshowninFigure20.
g342351
Figure20
1.Newange-headbolt(5/16x3/4inch)
4.Left,lowersupportrod
2.Newwasher—for72-inchdecksonly;donotuseon
60-inchdecks.
5.Previouslyremovedlocknut(1/2inch)
3.Newangenut(5/16inch)6.Previouslyremovedhex-headbolt(1/2x2-1/2inches)
8.Removethe2locknuts(1/2inch)fromthefrontcross-shaftsupports(Figure21).
g342348
Figure21
1.Cross-shaftsupport2.Locknut(1/2inch)
12
9.Securethefront,uppersupportrodtothefrontcross-shaftsupportsusingthepreviouslyremoved2
locknuts(1/2inch)tothefrontcross-shaftsupport(Figure22).
g342350
Figure22
1.Cross-shaftsupport
3.Front,uppersupportrod
2.Previouslyremovedlocknut(1/2inch)
10.Torquethe2locknuts(1/2inch)to77to126N∙m(57to93ft-lb).
11.Securetheleft,uppersupportrodandright,uppersupportrodtothebracebracketusing2ange-head
bolts(5/16x3/4inch)and2angenuts(5/16inch)oneachside(Figure23).
g342353
Figure23
1.Left,uppersupportrod3.Flange-headbolt(5/16x3/4inch)
2.Flangenut(5/16inch)
4.Bracebracket
13
8
InstallingtheFrameGuards
Partsneededforthisprocedure:
1
Leftframeguard
1
Rightframeguard
4
Flange-headbolt(5/16x3/4inch)
4
Flangenut(5/16inch)
Procedure
Securetheleftframeguardandrightframeguardto
theframebracketsusing2ange-headbolts(5/16x
3/4inch)and2angenuts(5/16inch)oneachside
(Figure24).
g342237
Figure24
Rightsideshown
1.Flangenut(5/16inch)3.Rightframeguard
2.Rightframebracket4.Flange-headbolt(5/16x
3/4inch)
14
9
InstallingtheCECovers
Partsneededforthisprocedure:
1
LeftCEcover
1
RightCEcover
Procedure
1.Tilttheoperator’sseatforward.
2.Removethe4angenuts(3/8inch)fromthe
seat-supportplate(Figure25).
Retainthe4angenuts(3/8inch).
g342238
Figure25
1.Flangenut(3/8inch)2.Seat-supportplate
3.SecuretheleftCEcoverandrightCEcover
totheseat-supportplateusingthepreviously
removed4angenuts(3/8inch)asshownin
Figure26.
g342239
Figure26
1.RightCEcover3.Seat-supportplate
2.Previouslyremoved4
angenut(3/8inch)
4.LeftCEcover
15
10
InstallingtheFloorPan
Partsneededforthisprocedure:
1
Captiveadapter
2
Flange-headbolt(1/4x3/4inch)
2Flatwasher
2
Clip
2Pushnut
Procedure
1.Install2clipsontothecaptiveadapter(Figure27).
g342287
Figure27
1.Captiveadapter2.Clip
16
2.Securethepreviouslyremovedoorpanusingthecaptiveadapter,2ange-headbolts(1/4x3/4inch),2
atwashers,and2pushnuts(Figure28).
g342298
Figure28
1.Flange-headbolt(1/4x3/4inch)
4.Pushnut
2.Floorpan
5.Captiveadapter
3.Flatwasher
17
11
ApplyingtheDecals
Partsneededforthisprocedure:
1Decal133-5623
1Decal144-6905—60-inchdeckswith25HPYanmardieselengineonly
1Decal144-6906—72-inchdeckswith25HPYanmardieselengineonly
1Decal144-6907—60-inchdeckswith37HPYanmardieselengineonly
Decal144-6908—72-inchdeckswith37HPYanmardieselengineonly
Procedure
Applydecals133-5623and144-6905,144-6906,144-6907,or144-6908totheleftsideofthemachineframe
neartheserialdecalusingthedimensionsshowninFigure29.
g342364
Figure29
1.14to21mm(9/16to13/16inch)
4.Decal133-5623
2.3mm(1/8inch)
5.Decal144-6905,144-6906,144-6907,or144-6908
3.63mm(2-1/2inches)
18
Notes:
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Toro CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower Installation guide

Toro
Brand
Toro
Model
CE Kit, Z Master Professional 7500-D Series Riding Mower, With 60in TURBO FORCE Rear Discharge Mower
Type
Installation guide
This manual is also suitable for
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