Toro Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower User manual

Toro
Brand
Toro
Model
Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower
Type
User manual
FormNo.3442-644RevA
PoweredBagger
TITAN
®
MAXZero-Turn-RadiusRidingMower
ModelNo.79347—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3442-644*
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g005673
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin
thismanualandonthemachinetoidentifyimportant
safetymessagesthatyoumustfollowtoavoid
accidents.Thissymbolwillappearwiththeword
Danger,Warning,orCaution.
•Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath
orseriousinjury.
•Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
•Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror
moderateinjury.
g000502
Figure2
1.Safety-alertsymbol
Contents
Safety.......................................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1PreparingtheMachine.....................................7
2InstallingtheWeightKit....................................8
3RemovingtheGrassDeectorandBelt
Cover..............................................................8
4InstallingtheBafeandBlower
Support.........................................................10
5InstallingthePulleyAssembly,BeltCover,
andShoulderBolt..........................................12
6InstallingtheBlowerAssembly.......................13
7InstallingtheBlowerBeltandPowered
BaggerCover................................................14
8InstallingtheBaggerSupport(If
Applicable)....................................................15
9InstallingtheTransmissionSupport................16
10InstallingtheCrossBrace............................16
11InstallingthePivotAssembly........................18
12InstallingtheHold-DownRod.......................18
13AssemblingtheHood...................................19
14InstallingtheHood.......................................19
15InstallingtheBags........................................20
16InstallingtheHitchCover.............................20
17InstallingtheDischargeTubes.....................21
18AdjustingtheParkingBrake.........................23
19CheckingtheTirePressure..........................23
Operation................................................................24
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
EmptyingtheGrassBags.................................24
ClearingObstructionsfromtheBagger.............25
RemovingtheBagger.......................................25
OperatingTips.................................................26
Maintenance...........................................................27
RecommendedMaintenanceSchedule(s)...........27
PreparingforMaintenance...............................27
CleaningtheHoodScreen................................27
CleaningtheBaggerandBags.........................28
InspectingtheBlowerBelt................................28
ReplacingtheBlowerBelt.................................28
InspectingtheBagger.......................................28
InspectingtheMowerBlades............................28
ReplacingtheGrassDeector..........................29
Storage...................................................................30
StoringtheBaggerAttachment.........................30
Troubleshooting......................................................31
Safety
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followthemanufacturer'srecommendations
foraddingorremovingwheelweightsor
counterweightstoimprovestability.
•Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.
•Slowdownanduseextracareonhillsides.Be
suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthestabilityof
themachine.Useextremecautionwhileoperating
neardrop-offs.
•Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,direction,
orturning.
•Thegrasscatchercanobstructtheviewtothe
rear.Useextracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.
•Parkthemachineonlevelground,disengage
thedrives,chockthewheels,andshutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreasonincludingemptyingthegrasscatcher
oruncloggingthechute.
•Ifyouremovethegrasscatcher,besuretoinstall
anydischargedeectororguardthatmighthave
beenremovedtoinstallthegrasscatcher.Donot
operatethemowerwithouteithertheentiregrass
catcherorthegrassdeectorinplace.
•Shutofftheenginebeforeremovingthegrass
catcheroruncloggingthechute.
•Donotleavegrassinthegrasscatcherfor
extendedperiodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
youtomovingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
themanufacturer'srecommendedparts,when
necessary.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal136-4164
136-4164
1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom
movingparts;keepallguardsandcoversinplace.
2.Warning—hearingprotectionmustbeworn.
5.Cutting/dismembermenthazard,impeller—disengagethe
PTO,removethekey,andwaitforallmovingpartstostop.
3.Thrownobjecthazard—donotoperatetheblowerwithoutthe
entiresysteminstalledandlatched.
6.Warning;lossoftraction—donotoperatewithonly
counterbalanceweightsinstalled;donotoperatewithonly
E-ZVacinstalled;operateonlywithbothE-ZVacand
counterbalanceweightsinstalled.
decal109-6809
109-6809
1.Crushinghazardofhand—donotremovethewholebaggerfromthemachine;openthebaggertopandthenremovethebag(s)
fromthebagger.Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
4
decal126-4662
126-4662
1.Warning—readtheOperator’sManualforthecorrect
quantityofcounterbalanceweight(s).
2.Lossoftractionandsteeringorreducedstabilityhazard—Ez
Vaccounterbalanceweight(s)installedwithouttheEzVac
maycauselossoftractionandsteeringcontrol.TheEzVac
installedwithouttheEzVaccounterbalanceweight(s)can
causereducedstability.Installweight(s)onlywhentheEz
Vacisinstalled.
decal133-8061
133-8061
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
Weight2
Channelplate
2
Plate2
Tabbedplate2
Bolt(3/8x2-1/2inches)
4
2
Nut(3/8inch)
4
Installtheweights.
3
Nopartsrequired
–
Removethegrassdeectorandbelt
cover.
Blowersupport1
Hexwasher-headscrew(3/8x3/4inch)
2
Bafe
1
Carriagebolt(5/16x3/4inch)
4
4
Flangenut(5/16inch)
4
Installthebafeandblowersupport.
Pulleyassembly1
5
Beltcover1
Installthepulleyassemblyandbelt
cover.
6
Blowerassembly1Installtheblowerassembly.
Poweredbaggercover1
7
Blowerbelt1
Installtheblowerbeltandpowered
baggercover.
Leftbaggersupport
1
Rightbaggersupport1
Bolt(5/16x3-1/4inches)
4
Flangenut(5/16inch)
4
8
Washer4
Installthebaggersupport.
9
Transmissionsupport1Installthetransmissionsupport.
Crossbrace
1
Hex-headbolt(5/16x7/8inch)
4
10
Flangenut(5/16inch)
4
Installthecrossbrace.
Pivotassembly1
11
Hairpincotter1
Installthepivotassembly.
Hold-downrod1
12
Hairpincotter1
Installthehold-downrod.
Hood1
Grassscreen
1
13
Hairpincotter2
Assemblethehood.
14
Hoodassembly1Installthehood.
15
Bag2Installthebags.
16
Hitchcover1Installthehitchcover.
6
ProcedureDescription
Qty.
Use
Uppertube1
Screw(1/4x3/4inches)
2
Washer(1/4inch)
2
Locknut(1/4inch)
2
17
Lowertube1
Installthedischargetubes.
18
Nopartsrequired
–
Adjusttheparkingbrake.
19
Nopartsrequired
–
Checkthetirepressure.
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
g037289
Figure3
7
2
InstallingtheWeightKit
Partsneededforthisprocedure:
2Weight
2
Channelplate
2Plate
2Tabbedplate
4
Bolt(3/8x2-1/2inches)
4
Nut(3/8inch)
Procedure
1.Usethebolts(3/8x2-1/2inches)nuts(3/8inch)
tosecuretheplatestotheweight(Figure4).
g185955
Figure4
1.Weight4.Tabbedplate
2.Channelplate5.Bolt(3/8x2-1/2inches)
3.Plate
6.Nut(3/8inch)
2.Usetheknob,washer,andcarriagebolt(3/8x
3-1/2inch)tosecureacasterweighttoeach
casterarm(Figure5).
g037891
Figure5
1.Carriagebolt(3/8x3-1/2inch)
2.Weight
3.Washer
4.Knob
5.Casterarm
8
3
RemovingtheGrass
DeectorandBeltCover
NoPartsRequired
Procedure
WARNING
Anuncovereddischargeopeningcouldallow
themachinetothrowobjectstowardyouor
bystandersandresultinseriousinjury.Also,
contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyou
installamulchplate,dischargedeector,or
grass-collectionsystem.
IfyouremovethePoweredBagger,installthegrass
deector;refertoReplacingtheGrassDeector(page
29).
Inspectthegrassdeectorfordamagebeforeeach
use.Replaceanydamagedpartsbeforeuse.
1.Disengagethespringfromthenotchinthe
deectorbracketandslidetherodoutofthe
weldeddeckbrackets,spring,anddischarge
deector(Figure6).
g297555
Figure6
1.Rod4.Deckbrackets
2.Spring5.Springinstalledoverthe
rod
3.Deector
2.Removethedeector(Figure6).
3.Removethe4screwssecuringtherightbelt
cover,andremovethebeltcover(Figure7).
Note:Retainthe4screwsforinstallationin
Procedure5InstallingthePulleyAssembly,Belt
Cover,andShoulderBolt(page12).
9
g297435
Figure7
1.Cover2.Screw
4
InstallingtheBafeand
BlowerSupport
Partsneededforthisprocedure:
1Blowersupport
2
Hexwasher-headscrew(3/8x3/4inch)
1
Bafe
4
Carriagebolt(5/16x3/4inch)
4
Flangenut(5/16inch)
Procedure
1.Installtheblowersupporttothemowerdeck
using2hexwasher-headscrews(3/8x3/4inch)
asshowninFigure8.
g337316
Figure8
1.Hexwasher-headscrew
(3/8x3/4inch)
2.Blowersupport
10
2.Removetheexistingboltandnutfromthe
mowerdeck(Figure9).
g337317
Figure9
1.Existingbolt2.Existingnut
3.Installtheleftsideofthebafeusingacarriage
bolt(5/16x3/4inch)andangenut(5/16inch)
asshowninFigure10.
4.Loosenthe2carriagebolts(5/16x3/4inch)in
thebafeslots,andslidethebafeuntilthehole
alignswiththeholeinthemowerdeck(Figure
10).
5.InstallbafeasshowninFigure10.
6.Tightenthe2carriagebolts(5/16x3/4inch)in
thebafeslots(Figure10).
g337315
Figure10
1.Innerbafe
5.Installthiscarriagebolt
(5/16x3/4inch)and
angenut(5/16inch)after
slidingthebafe.
2.Holeformowerdeck
installation.
6.Slotsinthebafe
3.Rightblade7.Loosenthese2carriage
bolts(5/16x3/4inch)and
2angenut(5/16inch).
4.Outerbafe
8.Installthiscarriagebolt
(5/16x3/4inch)and
angenut(5/16inch)rst.
11
5
InstallingthePulley
Assembly,BeltCover,
andShoulderBolt
Partsneededforthisprocedure:
1Pulleyassembly
1Beltcover
Procedure
1.Removethenutandwasherfromtheright
mowerdeckpulley.
2.Installthepulleyassemblytotherightmower
deckpulleywiththepreviouslyremovednutand
washer(Figure11).
3.Torquethenutto136to149N∙m(100to110
ft-lb).
g337356
Figure11
1.Existingpulleynut
4.Existingdeck(spindle)
pulley
2.Existingwasher
5.Spindle
3.Blowerpulley
4.Installthenewbeltcoveroverthepulley
assemblyusingthe4previouslyremoved
screws(1/4x1/2inch)asshowninFigure12.
g337355
Figure12
1.Beltcover
2.Screw(1/4x1/2inch)
12
6
InstallingtheBlower
Assembly
Partsneededforthisprocedure:
1Blowerassembly
Procedure
WARNING
Anuncovereddischargeopeningallowsthe
lawnmowertothrowobjectstowardyouor
bystanders,resultinginseriousinjury.Also,
contactwiththebladecouldoccur.
•Neveroperatethelawnmowerwithouta
coverplate,amulchplate,oragrasschute
andcatcher.
•Makesurethatthegrassdeectoris
installedwhenyouremovethegrasschute
andcatcher.
Important:Installtheside-dischargechutewhen
youremovethebaggerandblower.
Important:Saveallthehardwareandthe
side-dischargechute.
1.Ifnecessary,installthebeltontotheblower
pulley(Figure15).
2.Inserttheblowerpivotpinintotheblower
supportandrotatetheblowerassemblyinward
towardthemachine(Figure13).
Note:Theblowerassemblyshould
automaticallylatchasshowninFigure14.
g201514
Figure13
1.Blowerassembly3.Blowersupport
2.Blowerpivotpin
g201893
Figure14
1.Blowerlatch
13
7
InstallingtheBlowerBelt
andPoweredBaggerCover
Partsneededforthisprocedure:
1Poweredbaggercover
1Blowerbelt
Procedure
1.Installthebeltaroundtheblowerpulley(Figure
15andFigure16);referto6InstallingtheBlower
Assembly(page13).
g201516
Figure15
BlowerBeltRouting
1.Idler/tensionpulley
3.Blowerbelt
2.Blowerpulley4.Drivepulley
g201513
Figure16
1.Blowerpulley5.Idlerarm
2.Blowerinposition(housing
portionremovedfor
illustrativepurposes)
6.Drivepulley
3.Spring7.Idler/tensionpulley
4.Idler-pulleypost8.Blowerbelt
2.Ensurethatthebeltremainsalignedtothe
blowerpulleywhileyouareinstallingtheblower
assembly.
3.Pullthespringloadedidlerpulleyawayfromthe
xedspringpost,androutethebeltaroundthe
mowerdeckpulley(Figure16).
Note:Ensurethatthebeltisroutedaroundthe
blowerpulleycorrectly.
4.Routethebeltaroundthedrivepulleyas
illustratedinFigure15andFigure16.
5.Installthepoweredbaggercoveroverthebelt
cover,andsecureitbytighteningtheknob
(Figure17).
14
g201515
Figure17
1.Knob3.Beltcover
2.Poweredbaggercover
8
InstallingtheBagger
Support(IfApplicable)
Partsneededforthisprocedure:
1
Leftbaggersupport
1Rightbaggersupport
4
Bolt(5/16x3-1/4inches)
4
Flangenut(5/16inch)
4Washer
Procedure
1.Removetheboltsandnutsthatsecuretheupper
trimtothemachine(Figure18).
g037892
Figure18
1.Flangenut3.Bolt
2.Uppertrim
2.Removeanddiscardtheboltsandnutsthat
securetheleftsideoftherearguardtothe
frame(Figure19).
g037893
Figure19
1.Boltsecuringtheleftdriveassembly
2.Flangenutsecuringtheleftdriveassembly
3.Boltsecuringtherearguard
4.Flangenutsecuringtherearguard
3.Removeandsetasidethe2angenutsthat
securetheleftdriveassemblytotheframe
(Figure19).
Note:Donotremovethebolts.
15
4.Aligntheholesonthesupporttotheboltsonthe
driveassemblyandlooselyinstallthenutsthat
yousetaside(Figure20).
g037894
Figure20
1.Flangenut(5/16inch)4.Leftbaggersupport
2.Washer5.Drive-assemblybolt
3.Bolt(5/16x3-1/4inches)6.Flangenut(5/16inch)
5.Usethe2bolts(5/16x3-1/4inches)andnutsto
securethesupporttotheframe(Figure20).
Note:Thesupportmountingtabisinstalledon
theinsideoftheframe;itdoesnotcoverthe
decal.
6.Tightenallthehardwarethatyouinstalled.
7.Followthisproceduretoinstalltherightsupport
frame.
9
InstallingtheTransmission
Support
Partsneededforthisprocedure:
1Transmissionsupport
Procedure
1.Removethe2angenutsfromthesupportbolts
ontheleftandrighttransmissionsandsetthem
aside(Figure21).
g037895
Figure21
1.Supportbolt
3.Transmissionsupport
2.Flangenut
2.Alignthebrackettothesupportboltsandsecure
themwiththe2angenutsyouremovedinthe
previousstep(Figure21).
16
10
InstallingtheCrossBrace
Partsneededforthisprocedure:
1
Crossbrace
4
Hex-headbolt(5/16x7/8inch)
4
Flangenut(5/16inch)
Procedure
1.Use2hex-headbolts(5/16x7/8inch)and
angenutstosecurethecrossbracetotheleft
andrightbaggersupport(Figure22).
g276069
Figure22
1.Hex-headbolt(5/16x7/8
inch)
3.Crossbrace
2.Flangenut(5/16inch)
2.Use2hex-headbolts(5/16x7/8inch)and
angenutstosecurethecrossbracetotherear
guard(Figure23).
g276070
Figure23
1.Flangenut(5/16inch)3.Crossbrace
2.Hex-headbolt(5/16x7/8
inch)
17
11
InstallingthePivot
Assembly
Partsneededforthisprocedure:
1Pivotassembly
1Hairpincotter
Procedure
1.Slidethesquareendofthepivotassembly
throughtheopeningintheleftbaggersupport
andthepostthroughtherightsupport(Figure
24).
g037900
Figure24
1.Pivotassembly2.Hairpincotter
2.Installthehairpincotterintotheposttosecure
thepivotassemblytothebaggersupport(Figure
24).
12
InstallingtheHold-Down
Rod
Partsneededforthisprocedure:
1Hold-downrod
1Hairpincotter
Procedure
1.Installhold-downrodtothepivotassembly
(Figure25).
g037978
Figure25
1.Hold-downrod2.Hairpincotter
2.Usethehairpincottertosecuretherodintothe
pivotassembly(Figure25).
18
13
AssemblingtheHood
Partsneededforthisprocedure:
1Hood
1
Grassscreen
2Hairpincotter
Procedure
Usethe2hairpincotterstosecurethegrassscreen
tothehood(Figure26).
g188636
Figure26
1.Grassscreen
3.Hairpincotter
2.Hood
14
InstallingtheHood
Partsneededforthisprocedure:
1Hoodassembly
Procedure
1.Alignthekey-holefeatureonthepivotbracketto
thekeyonthepivotpinandslideitintoposition
(Figure27).
g037979
Figure27
1.Pivotbracket2.Pivotpin
2.Rotatethehoodtocaptureitwiththepivotpin.
19
15
InstallingtheBags
Partsneededforthisprocedure:
2Bag
Procedure
Hookthebagoverthepivotassembly(Figure28).
g037980
Figure28
1.Bag2.Pivotassembly
16
InstallingtheHitchCover
Partsneededforthisprocedure:
1Hitchcover
Procedure
1.Applyalubricanttothenippleonthehitchcover.
2.Alignthehitchcoveroverthehitchandpressit
intoplace(Figure29).
g337369
Figure29
1.Hitchcover3.Hitch
2.Nipple
20
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Toro Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower User manual

Toro
Brand
Toro
Model
Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower
Type
User manual
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