Toro Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower User manual

Brand: Toro

Model: Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower

Type: User manual

FormNo.3442-644RevA

PoweredBagger

TITAN

MAXZero-Turn-RadiusRidingMower

ModelNo.79347—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3442-644*

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g005673

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure2)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

g000502

Figure2

1.Safety-alertsymbol

Contents

Safety.......................................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................6

1PreparingtheMachine.....................................7

2InstallingtheWeightKit....................................8

3RemovingtheGrassDeectorandBelt

Cover..............................................................8

4InstallingtheBafeandBlower

Support.........................................................10

5InstallingthePulleyAssembly,BeltCover,

andShoulderBolt..........................................12

6InstallingtheBlowerAssembly.......................13

7InstallingtheBlowerBeltandPowered

BaggerCover................................................14

8InstallingtheBaggerSupport(If

Applicable)....................................................15

9InstallingtheTransmissionSupport................16

10InstallingtheCrossBrace............................16

11InstallingthePivotAssembly........................18

12InstallingtheHold-DownRod.......................18

13AssemblingtheHood...................................19

14InstallingtheHood.......................................19

15InstallingtheBags........................................20

16InstallingtheHitchCover.............................20

17InstallingtheDischargeTubes.....................21

18AdjustingtheParkingBrake.........................23

19CheckingtheTirePressure..........................23

Operation................................................................24

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

EmptyingtheGrassBags.................................24

ClearingObstructionsfromtheBagger.............25

RemovingtheBagger.......................................25

OperatingTips.................................................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

PreparingforMaintenance...............................27

CleaningtheHoodScreen................................27

CleaningtheBaggerandBags.........................28

InspectingtheBlowerBelt................................28

ReplacingtheBlowerBelt.................................28

InspectingtheBagger.......................................28

InspectingtheMowerBlades............................28

ReplacingtheGrassDeector..........................29

Storage...................................................................30

StoringtheBaggerAttachment.........................30

Troubleshooting......................................................31

Safety

•Becomefamiliarwiththesafeoperationofthe

equipment,withtheoperatorcontrols,andsafety

signs.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangetheoperating

characteristicsandthestabilityofthemachine.

•Followthemanufacturer'srecommendations

foraddingorremovingwheelweightsor

counterweightstoimprovestability.

•Donotuseagrasscatcheronsteepslopes.A

heavygrasscatchercouldcauselossofcontrol

oroverturnthemachine.

•Slowdownanduseextracareonhillsides.Be

suretotravelintherecommendeddirectionon

hillsides.Turfconditionscanaffectthestabilityof

themachine.Useextremecautionwhileoperating

neardrop-offs.

•Keepallmovementonslopesslowandgradual.

Donotmakesuddenchangesinspeed,direction,

orturning.

•Thegrasscatchercanobstructtheviewtothe

rear.Useextracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do

notmakeadjustmentswiththeenginerunning.

•Parkthemachineonlevelground,disengage

thedrives,chockthewheels,andshutoffthe

enginebeforeleavingtheoperator'spositionfor

anyreasonincludingemptyingthegrasscatcher

oruncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstall

anydischargedeectororguardthatmighthave

beenremovedtoinstallthegrasscatcher.Donot

operatethemowerwithouteithertheentiregrass

catcherorthegrassdeectorinplace.

•Shutofftheenginebeforeremovingthegrass

catcheroruncloggingthechute.

•Donotleavegrassinthegrasscatcherfor

extendedperiodsoftime.

•Grasscatchercomponentsaresubjecttowear,

damageanddeterioration,whichcouldexpose

youtomovingpartsorallowobjectstobethrown.

Frequentlycheckcomponentsandreplacewith

themanufacturer'srecommendedparts,when

necessary.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal136-4164

136-4164

1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom

movingparts;keepallguardsandcoversinplace.

2.Warning—hearingprotectionmustbeworn.

5.Cutting/dismembermenthazard,impeller—disengagethe

PTO,removethekey,andwaitforallmovingpartstostop.

3.Thrownobjecthazard—donotoperatetheblowerwithoutthe

entiresysteminstalledandlatched.

6.Warning;lossoftraction—donotoperatewithonly

counterbalanceweightsinstalled;donotoperatewithonly

E-ZVacinstalled;operateonlywithbothE-ZVacand

counterbalanceweightsinstalled.

decal109-6809

109-6809

1.Crushinghazardofhand—donotremovethewholebaggerfromthemachine;openthebaggertopandthenremovethebag(s)

fromthebagger.Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal126-4662

126-4662

1.Warning—readtheOperator’sManualforthecorrect

quantityofcounterbalanceweight(s).

2.Lossoftractionandsteeringorreducedstabilityhazard—Ez

Vaccounterbalanceweight(s)installedwithouttheEzVac

maycauselossoftractionandsteeringcontrol.TheEzVac

installedwithouttheEzVaccounterbalanceweight(s)can

causereducedstability.Installweight(s)onlywhentheEz

Vacisinstalled.

decal133-8061

133-8061

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Weight2

Channelplate

Plate2

Tabbedplate2

Bolt(3/8x2-1/2inches)

Nut(3/8inch)

Installtheweights.

Nopartsrequired

–

Removethegrassdeectorandbelt

cover.

Blowersupport1

Hexwasher-headscrew(3/8x3/4inch)

Bafe

Carriagebolt(5/16x3/4inch)

Flangenut(5/16inch)

Installthebafeandblowersupport.

Pulleyassembly1

Beltcover1

Installthepulleyassemblyandbelt

cover.

Blowerassembly1Installtheblowerassembly.

Poweredbaggercover1

Blowerbelt1

Installtheblowerbeltandpowered

baggercover.

Leftbaggersupport

Rightbaggersupport1

Bolt(5/16x3-1/4inches)

Flangenut(5/16inch)

Washer4

Installthebaggersupport.

Transmissionsupport1Installthetransmissionsupport.

Crossbrace

Hex-headbolt(5/16x7/8inch)

Flangenut(5/16inch)

Installthecrossbrace.

Pivotassembly1

Hairpincotter1

Installthepivotassembly.

Hold-downrod1

Hairpincotter1

Installthehold-downrod.

Hood1

Grassscreen

Hairpincotter2

Assemblethehood.

Hoodassembly1Installthehood.

Bag2Installthebags.

Hitchcover1Installthehitchcover.

ProcedureDescription

Qty.

Use

Uppertube1

Screw(1/4x3/4inches)

Washer(1/4inch)

Locknut(1/4inch)

Lowertube1

Installthedischargetubes.

Nopartsrequired

–

Adjusttheparkingbrake.

Nopartsrequired

–

Checkthetirepressure.

Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

g037289

Figure3

InstallingtheWeightKit

Partsneededforthisprocedure:

2Weight

Channelplate

2Plate

2Tabbedplate

Bolt(3/8x2-1/2inches)

Nut(3/8inch)

Procedure

1.Usethebolts(3/8x2-1/2inches)nuts(3/8inch)

tosecuretheplatestotheweight(Figure4).

g185955

Figure4

1.Weight4.Tabbedplate

2.Channelplate5.Bolt(3/8x2-1/2inches)

3.Plate

6.Nut(3/8inch)

2.Usetheknob,washer,andcarriagebolt(3/8x

3-1/2inch)tosecureacasterweighttoeach

casterarm(Figure5).

g037891

Figure5

1.Carriagebolt(3/8x3-1/2inch)

2.Weight

3.Washer

4.Knob

5.Casterarm

RemovingtheGrass

DeectorandBeltCover

NoPartsRequired

Procedure

WARNING

Anuncovereddischargeopeningcouldallow

themachinetothrowobjectstowardyouor

bystandersandresultinseriousinjury.Also,

contactwiththebladecouldoccur.

Neveroperatethelawnmowerunlessyou

installamulchplate,dischargedeector,or

grass-collectionsystem.

IfyouremovethePoweredBagger,installthegrass

deector;refertoReplacingtheGrassDeector(page

29).

Inspectthegrassdeectorfordamagebeforeeach

use.Replaceanydamagedpartsbeforeuse.

1.Disengagethespringfromthenotchinthe

deectorbracketandslidetherodoutofthe

weldeddeckbrackets,spring,anddischarge

deector(Figure6).

g297555

Figure6

1.Rod4.Deckbrackets

2.Spring5.Springinstalledoverthe

rod

3.Deector

2.Removethedeector(Figure6).

3.Removethe4screwssecuringtherightbelt

cover,andremovethebeltcover(Figure7).

Note:Retainthe4screwsforinstallationin

Procedure5InstallingthePulleyAssembly,Belt

Cover,andShoulderBolt(page12).

g297435

Figure7

1.Cover2.Screw

InstallingtheBafeand

BlowerSupport

Partsneededforthisprocedure:

1Blowersupport

Hexwasher-headscrew(3/8x3/4inch)

Bafe

Carriagebolt(5/16x3/4inch)

Flangenut(5/16inch)

Procedure

1.Installtheblowersupporttothemowerdeck

using2hexwasher-headscrews(3/8x3/4inch)

asshowninFigure8.

g337316

Figure8

1.Hexwasher-headscrew

(3/8x3/4inch)

2.Blowersupport

2.Removetheexistingboltandnutfromthe

mowerdeck(Figure9).

g337317

Figure9

1.Existingbolt2.Existingnut

3.Installtheleftsideofthebafeusingacarriage

bolt(5/16x3/4inch)andangenut(5/16inch)

asshowninFigure10.

4.Loosenthe2carriagebolts(5/16x3/4inch)in

thebafeslots,andslidethebafeuntilthehole

alignswiththeholeinthemowerdeck(Figure

10).

5.InstallbafeasshowninFigure10.

6.Tightenthe2carriagebolts(5/16x3/4inch)in

thebafeslots(Figure10).

g337315

Figure10

1.Innerbafe

5.Installthiscarriagebolt

(5/16x3/4inch)and

angenut(5/16inch)after

slidingthebafe.

2.Holeformowerdeck

installation.

6.Slotsinthebafe

3.Rightblade7.Loosenthese2carriage

bolts(5/16x3/4inch)and

2angenut(5/16inch).

4.Outerbafe

8.Installthiscarriagebolt

(5/16x3/4inch)and

angenut(5/16inch)rst.

InstallingthePulley

Assembly,BeltCover,

andShoulderBolt

Partsneededforthisprocedure:

1Pulleyassembly

1Beltcover

Procedure

1.Removethenutandwasherfromtheright

mowerdeckpulley.

2.Installthepulleyassemblytotherightmower

deckpulleywiththepreviouslyremovednutand

washer(Figure11).

3.Torquethenutto136to149N∙m(100to110

ft-lb).

g337356

Figure11

1.Existingpulleynut

4.Existingdeck(spindle)

pulley

2.Existingwasher

5.Spindle

3.Blowerpulley

4.Installthenewbeltcoveroverthepulley

assemblyusingthe4previouslyremoved

screws(1/4x1/2inch)asshowninFigure12.

g337355

Figure12

1.Beltcover

2.Screw(1/4x1/2inch)

InstallingtheBlower

Assembly

Partsneededforthisprocedure:

1Blowerassembly

Procedure

WARNING

Anuncovereddischargeopeningallowsthe

lawnmowertothrowobjectstowardyouor

bystanders,resultinginseriousinjury.Also,

contactwiththebladecouldoccur.

•Neveroperatethelawnmowerwithouta

coverplate,amulchplate,oragrasschute

andcatcher.

•Makesurethatthegrassdeectoris

installedwhenyouremovethegrasschute

andcatcher.

Important:Installtheside-dischargechutewhen

youremovethebaggerandblower.

Important:Saveallthehardwareandthe

side-dischargechute.

1.Ifnecessary,installthebeltontotheblower

pulley(Figure15).

2.Inserttheblowerpivotpinintotheblower

supportandrotatetheblowerassemblyinward

towardthemachine(Figure13).

Note:Theblowerassemblyshould

automaticallylatchasshowninFigure14.

g201514

Figure13

1.Blowerassembly3.Blowersupport

2.Blowerpivotpin

g201893

Figure14

1.Blowerlatch

InstallingtheBlowerBelt

andPoweredBaggerCover

Partsneededforthisprocedure:

1Poweredbaggercover

1Blowerbelt

Procedure

1.Installthebeltaroundtheblowerpulley(Figure

15andFigure16);referto6InstallingtheBlower

Assembly(page13).

g201516

Figure15

BlowerBeltRouting

1.Idler/tensionpulley

3.Blowerbelt

2.Blowerpulley4.Drivepulley

g201513

Figure16

1.Blowerpulley5.Idlerarm

2.Blowerinposition(housing

portionremovedfor

illustrativepurposes)

6.Drivepulley

3.Spring7.Idler/tensionpulley

4.Idler-pulleypost8.Blowerbelt

2.Ensurethatthebeltremainsalignedtothe

blowerpulleywhileyouareinstallingtheblower

assembly.

3.Pullthespringloadedidlerpulleyawayfromthe

xedspringpost,androutethebeltaroundthe

mowerdeckpulley(Figure16).

Note:Ensurethatthebeltisroutedaroundthe

blowerpulleycorrectly.

4.Routethebeltaroundthedrivepulleyas

illustratedinFigure15andFigure16.

5.Installthepoweredbaggercoveroverthebelt

cover,andsecureitbytighteningtheknob

(Figure17).

g201515

Figure17

1.Knob3.Beltcover

2.Poweredbaggercover

InstallingtheBagger

Support(IfApplicable)

Partsneededforthisprocedure:

Leftbaggersupport

1Rightbaggersupport

Bolt(5/16x3-1/4inches)

Flangenut(5/16inch)

4Washer

Procedure

1.Removetheboltsandnutsthatsecuretheupper

trimtothemachine(Figure18).

g037892

Figure18

1.Flangenut3.Bolt

2.Uppertrim

2.Removeanddiscardtheboltsandnutsthat

securetheleftsideoftherearguardtothe

frame(Figure19).

g037893

Figure19

1.Boltsecuringtheleftdriveassembly

2.Flangenutsecuringtheleftdriveassembly

3.Boltsecuringtherearguard

4.Flangenutsecuringtherearguard

3.Removeandsetasidethe2angenutsthat

securetheleftdriveassemblytotheframe

(Figure19).

Note:Donotremovethebolts.

4.Aligntheholesonthesupporttotheboltsonthe

driveassemblyandlooselyinstallthenutsthat

yousetaside(Figure20).

g037894

Figure20

1.Flangenut(5/16inch)4.Leftbaggersupport

2.Washer5.Drive-assemblybolt

3.Bolt(5/16x3-1/4inches)6.Flangenut(5/16inch)

5.Usethe2bolts(5/16x3-1/4inches)andnutsto

securethesupporttotheframe(Figure20).

Note:Thesupportmountingtabisinstalledon

theinsideoftheframe;itdoesnotcoverthe

decal.

6.Tightenallthehardwarethatyouinstalled.

7.Followthisproceduretoinstalltherightsupport

frame.

InstallingtheTransmission

Support

Partsneededforthisprocedure:

1Transmissionsupport

Procedure

1.Removethe2angenutsfromthesupportbolts

ontheleftandrighttransmissionsandsetthem

aside(Figure21).

g037895

Figure21

1.Supportbolt

3.Transmissionsupport

2.Flangenut

2.Alignthebrackettothesupportboltsandsecure

themwiththe2angenutsyouremovedinthe

previousstep(Figure21).

InstallingtheCrossBrace

Partsneededforthisprocedure:

Crossbrace

Hex-headbolt(5/16x7/8inch)

Flangenut(5/16inch)

Procedure

1.Use2hex-headbolts(5/16x7/8inch)and

angenutstosecurethecrossbracetotheleft

andrightbaggersupport(Figure22).

g276069

Figure22

1.Hex-headbolt(5/16x7/8

inch)

3.Crossbrace

2.Flangenut(5/16inch)

2.Use2hex-headbolts(5/16x7/8inch)and

angenutstosecurethecrossbracetotherear

guard(Figure23).

g276070

Figure23

1.Flangenut(5/16inch)3.Crossbrace

2.Hex-headbolt(5/16x7/8

inch)

InstallingthePivot

Assembly

Partsneededforthisprocedure:

1Pivotassembly

1Hairpincotter

Procedure

1.Slidethesquareendofthepivotassembly

throughtheopeningintheleftbaggersupport

andthepostthroughtherightsupport(Figure

24).

g037900

Figure24

1.Pivotassembly2.Hairpincotter

2.Installthehairpincotterintotheposttosecure

thepivotassemblytothebaggersupport(Figure

24).

InstallingtheHold-Down

Rod

Partsneededforthisprocedure:

1Hold-downrod

1Hairpincotter

Procedure

1.Installhold-downrodtothepivotassembly

(Figure25).

g037978

Figure25

1.Hold-downrod2.Hairpincotter

2.Usethehairpincottertosecuretherodintothe

pivotassembly(Figure25).

AssemblingtheHood

Partsneededforthisprocedure:

1Hood

Grassscreen

2Hairpincotter

Procedure

Usethe2hairpincotterstosecurethegrassscreen

tothehood(Figure26).

g188636

Figure26

1.Grassscreen

3.Hairpincotter

2.Hood

InstallingtheHood

Partsneededforthisprocedure:

1Hoodassembly

Procedure

1.Alignthekey-holefeatureonthepivotbracketto

thekeyonthepivotpinandslideitintoposition

(Figure27).

g037979

Figure27

1.Pivotbracket2.Pivotpin

2.Rotatethehoodtocaptureitwiththepivotpin.

InstallingtheBags

Partsneededforthisprocedure:

2Bag

Procedure

Hookthebagoverthepivotassembly(Figure28).

g037980

Figure28

1.Bag2.Pivotassembly

InstallingtheHitchCover

Partsneededforthisprocedure:

1Hitchcover

Procedure

1.Applyalubricanttothenippleonthehitchcover.

2.Alignthehitchcoveroverthehitchandpressit

intoplace(Figure29).

g337369

Figure29

1.Hitchcover3.Hitch

2.Nipple

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Toro Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower User manual

Toro Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower User manual

Toro Powered Bagger, TITAN MAX Zero-Turn-Radius Riding Mower User manual

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